Systemair F-R60K Users guide

F-R60K
Fire Damper with Quick Mount Kit
2/50 | F-R60K
Table of Contents
Overview .........................................................3
Technical Parameters ..................................................5
Diagrams .........................................................9
Dimensions ........................................................10
Ordering Codes ......................................................12
Installation ........................................................13
Electrical parameters ...................................................35
Operation manual ....................................................48
3/50 | F-R60K
Fire Damper with Quick Mount Kit
Description
Highlights
• Greatly reduced installation time
• 100 mm body length
• On & out of shaft wall installations
• Easy actuator and unit access
• Casing leakage according to EN 1751, class C
• Blade leakage according to EN 1751, class 3
Fire Resistivity
F-R60K fire dampers are CE certified following the Construction Products Regulation according to EN 15650:2010. Tested according to EN 1366-2:2015 and classified according to EN 13501-3 + A1:2009. The fire damper together with its installation form an inseparable part of the fire resistivity rating. F-R60K fire dampers are designed for the installations listed and described in their Handbook.
• Standard supporting construction in accordance with EN 1366-2:2015: EI60 (ve - ho i↔o)S
• Shaft wall – 2 layer, one side covered plasterboard construction: EI60(ve - i↔o)S
Accessories
Detailed information about accessories is available on design.systemair.com
• FCR: Flexible Duct Connection
• R1-F-R60K: Ringlet for Out Installation
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Design
Material Composition
F-R60K damper has galvanized sheet metal casing. High temperature resistant insulation ring around the casing from expanded vermiculite board with inorganic binder. The vermiculite boards are not harmful to health and do not contain any asbestos, glass or mineral fibers. Blades are made from non-asbestos calcium silicate board with polyurethane foam seals for cold smoke and an intumescent seal, that expands in case of fire. Ethylene-propylene rubber used as duct seal. The product contains no hazardous substances, except for the solder in the thermal fuse, which contains one milligram of lead. All materials are processed in accordance with local regulations.
Activation Types
By default, actuator operated fire dampers are supplied with an actuator with micro switches, optionally with a power and communication unit. A fire damper can be equipped with a spring return actuator can be closed with command from the building management system, or after the breaching of the thermoelectric fuse. Actuator operated fire dampers are standardly equipped with a thermoelectric fuse, that activates the closing of the damper after the reaching or exceeding of the ambient temperature of 72°C. The actuator power circuit is interrupted, and its spring closes the damper blade within 20 seconds.
B230T or G230T
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC 230 V) with electro­thermal fuse 72°C and auxiliary switches.
B24T or G24T
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with electro­thermal fuse 72°C and auxiliary switches.
BST0 or GST0
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with an electro­thermal fuse 72°C and auxiliary switches, with a Belimo supply and communication unit BKN230-24 or Gruner supply and communication unit FSC-UFC24-2 (other communication units on demand).
B24T-W or G24T-W
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with an electro­thermal fuse 72°C and auxiliary switches, with provided cable connectors for the supply and communication unit (communication unit not part of the mechanism).
B24T-SR or G24T-SR
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with electro­thermal fuse 72°C and auxiliary switches for Modulated dampers (possibility to open the blade at the desired angle).
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Technical Parameters
Durability Test
10000 cycles, actuator controlled (0 … 90 degrees rotation) – with no change of the required properties
10000 cycles, actuator controlled for modular possibility (45 ... 60 degrees rotation) - with no change of the required properties
Testing Pressure
Underpressure up to 300 Pa
Safe Position
Closed. (In case of fire the damper closes via a spring in the actuator )
Airflow Direction
Both directions
Allowed Air Velocity
Damper can still operate at max. 12 m/s. Air without any mechanical or chemical contamination
Side with Fire Protection
Depending on installation classification: From both sides (i <-> o)
Repeated Opening
Suitable for daily check procedure in suitable environment
Closing/Opening Time
Actuator operated < 20 s
Indicator Closed/Open
Actuator operated - built-in microswitches
Activation Temperature of the Fire Damper Closing
Actuator operated: 72 °C by means of the spring after current interruption in the electro-thermal fuse
Temperature of Transported Air
Minimum: 0 °C, for all types of mechanism
Maximum: 60 °C for 74 °C and 72 °C thermal fuse (All mechanism types)
Environment Suitability
Protected against weather disruptions, with temperature above 0 °C (3K5 according to EN 60721-3-3)
Inspection Possibility
Inspection of blade and gaskets can be done through electro thermal fuse hole with endoscopic camera. To have the possibility to access the damper internals a flexible connection or duct with access doors must be connected to the damper.
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Maintenance
Not required. Dry cleaning if demanded by law in the country in which the dampers are installed.
Revisions
Determined by law in the country in which the fire dampers are installed. Recommended at least every 12 months.
Allowed Pressure
1200 Pa
Declared Blade Tightness (EN 1751)
Class 3 as standard up to 500 Pa
Declared Housing Tightness (EN 1751)
Class C as standard up to 500 Pa
Conformity with EC Directives
2006/42/EC Machinery Directive
2014/35/EU Low Voltage Directive
2014/30/EU Electromagnetic Compatibility Directive
Driving Actuator Types
Belimo BFL, BFN; Gruner 340-…-05, 360-…-12
Transport and Storage
Dry indoor conditions with a temperature range of -20 °C to +50 °C
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P1 P2 P9 P10 P7 P8
P6
P11
P3
P5
P4
Product Parts
Note:
Depicting only BST0. Other activation types will look differently.
Legend:
P1 - Damper casing
P2 - Damper blade
P3 - Actuator
P4 - Communication unit (only for BST0 and GST0 activation types)
P5 - Holder for communication unit (only for B24T-W and G24T-W activation types)
P6 - Thermal fuse
P7 - High temperature insulating ring
P8 - Sheet metal ring cover
P9 - Bendable hangers
P10 - Duct connection sealings
P11 - Product label
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Assessed Performance
21 CE 1396
Systemair Production a.s.
90043 Kalinkovo 371, Slovakia
21
1396-CPR-0194
EN 15650:2010
Circular fire dampers
F-R60K
Nominal Activation Conditions/Sensitivity
• sensing element load bearing capacity - Pass
• sensing element response temperature - Pass
Closure During Test at Correct Time and in Allowable Time
• closure time and in allowable time - Pass
Operational Reliability
• actuator mechanism = 10 200 cycles: 0° to 90° - Pass 10 000 cycles: 45° to 60° - Pass
Fire Resistance:
Resistivity depending on installation method and situation
• integrity E
• EI60(ve-ho-i↔o)S
• Insulation I
• Smoke leakage S
• Mechanical stability (under E)
• Maintenance of the cross section (under E)
Durability of Response Delay
• sensing element response temperature and load bearing capacity - Pass
Durability of Operational Reliability
• open and closing cycle - Pass
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Diagrams
The pressure drop and A-weighted total discharged sound power level depend on the nominal diameter of the damper and air flow volume at different duct pressures. The type of activation does not influences the airflow parameter, therefore the activation type is not shown in the diagrams.
F-R60K-...-?
Pressure drop & sound power level (A-weighted)
Pa
50
5
50 100 150 l/s
Size: 100
45 dB(A)
30 dB(A)
25 dB(A)
40 dB(A)
35 dB(A)
30 dB(A)
25 dB(A)
25 dB(A)
250 500 m³/h
35 dB(A)
35 dB(A)
30 dB(A)
45 dB(A)
40 dB(A)
40 dB(A)
F-R60K-...-?
Pressure drop & sound power level (A-weighted)
Pa
500 1000 1500 l/s
Size: 315 Size: 400 Size: 450
Size: 280
50 dB(A)
50 dB(A)
45 dB(A)
45 dB(A)
40 dB(A)
40 dB(A)
35 dB(A)
50 dB(A)
45 dB(A)
5
35 dB(A)
30 dB(A)
30 dB(A)
25 dB(A)
25 dB(A)
45 dB(A)
40 dB(A)
40 dB(A)
35 dB(A)
30 dB(A)
25 dB(A)
25 dB(A)
35 dB(A)
30 dB(A)
50 dB(A)
45 dB(A)
55 dB(A)
50 dB(A)
Size: 125
Size: 140
55 dB(A)
F-R60K-...-?
Pressure drop & sound power level (A-weighted)
100 200 300 400 500 600 l/s
Pa
Size: 160 45 dB(A)
20
10
5
25 dB(A)
40 dB(A)
40 dB(A)
35 dB(A)
35 dB(A)
30 dB(A)
30 dB(A)
35 dB(A)
25 dB(A)
30 dB(A)
25 dB(A)
25 dB(A)
500 1000 1500 2000 m³/h
Size: 180
45 dB(A)
45 dB(A)
40 dB(A)
35 dB(A)
30 dB(A)
Size: 200
45 dB(A)
40 dB(A)
F-R60K-...-?
Pressure drop & sound power level (A-weighted)
1000 2000 3000 l/s
Pa
Size: 500 Size: 560
55 dB(A)
50 dB(A)
50 dB(A)
45 dB(A)
55 dB(A)
5
25 dB(A)
35 dB(A)
30 dB(A)
30 dB(A)
25 dB(A)
25 dB(A)
40 dB(A)
35 dB(A)
35 dB(A)
30 dB(A)
50 dB(A)
45 dB(A)
45 dB(A)
40 dB(A)
40 dB(A)
55 dB(A)
Size: 250
Size: 630
1000 2000 3000 4000 5000 6000 7000m³/h
Legend:
ps (Pa) - Pressure drop
qv (m3^/h), (l/s) - Air flow volume
±Δ (%) - Deviation from measured value
Lwa (dB(A)) - A-weighted total sound power level
v (m/s) - Air face velocity
4000 6000 8000 10000 12000 14000m³/h
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A
V
(m2)
DN (mm)
100 125 140 150 160 180 200 225 250 280 315 355 400 450 500 560 630
0,065
0,069
0,072
0,074
0,076
0,081
0,087
0,094
0,103
0,115
0,130
0,150
0,176
0,208
0,244
0,292
0,356
190
100
(45) (45)
R1
DN+80
DN
105 (B230T; B... ) 120 (G230T; G... )
(mm)
R1 (mm)
DN (mm)
100 125 140 150 160 180 200 225 250 280 315 355 400 450 500 560 630
-48,0
-35,0
-27,5
-22,5
-18,0
-7,5
2,0
15,0
27,0
42,5
60,0
77,0
102,0
127,0
152,0
182,0
217,0
Dimensions & Weights
Free Area
Dimensions
Note:
B... - Belimo activation types
G... - Gruner activation types
Overhangs
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m (kg)
DN (mm)
100 125 140 150 160 180 200 225 250 280 315 355 400 450 500 560 630
B230T 4,7 4,9 5,3 5,3 5,3 5,7 6,0 6,5 7,0 7,6 8,7 10,1 12,2 14,9 16,5 19,5 22,6
G230T 4,8 5,0 5,4 5,4 5,4 5,8 6,1 6,6 7,1 7,7 8,8 10,2 12,3 15,0 16,6 19,6 22,7
BST0 5,3 5,5 5,9 5,9 5,9 6,3 6,6 7,1 7,6 8,2 9,3 10,7 12,8 15,5 17,1 20,1 23,2
GST0 5,3 5,5 5,9 5,9 5,9 6,3 6,6 7,1 7,6 8,2 9,3 10,7 12,8 15,5 17,1 20,1 23,2
B24T, B24T-W, B24T-SR
4,7 4,9 5,3 5,3 5,3 5,7 6,0 6,5 7,0 7,6 8,7 10,1 12,2 14,9 16,5 19,5 22,6
G24T, G24T-W, G24T-SR
4,8 5,0 5,4 5,4 5,4 5,8 6,1 6,6 7,1 7,7 8,8 10,2 12,3 15,0 16,6 19,6 22,7
Weights
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Ordering Code
DN
Dimension, øDN:
100, 125, 140, 150, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630 mm
A - Type of Activation
B230T (230V AC Belimo Actuator)
G230T (230V AC Gruner Actuator)
B24T (24V AC/DC Belimo Actuator)
G24T (24V AC/DC Gruner Actuator)
BST0 (230V AC Supply and communication unit & 24V AC/DC Belimo Actuator)
GST0 (24V AC/DC Supply and communication unit & 24V AC/DC Gruner Actuator)
B24T-W (24V AC/DC Belimo Actuator & Wire connector for communication unit)
G24T-W (24V AC/DC Gruner Actuator & Wire connector for communication unit)
B24T-SR (24V AC/DC Belimo Actuator, modulated 0 V ...10 V)
G24T-SR (24V AC/DC Gruner Actuator, modulated 0 V ...10 V)
Example of the F-R60K Fire Damper Ordering Code
F-R60K-630-B24T-SR
Fire damper with nominal diameter 630 mm, with insulation ring for on and out of the wall EI60S installation. Activated by thermal fuse and a 24 V Modulated Belimo actuator (0 V ...10 V) that can be used for airflow balancing.
13/50 | F-R60K
ON
F-R60K DN100 ... DN630
EI 60 (ve - i o) S
a) b)
360°
100 mm 100 mm
d)
80 mm
EI 60 (ho - i o) S
c)
100 mm 620 kg/m
3
OUT
F-R60K DN100 ... DN630
EI 60 (ve - i o) S
a) b)
360°
100 mm 100 mm
d)
80 mm
Installation Methods
Notes:
a) - Flexible (plasterboard) wall
b) - Concrete/masonry/cellular concrete (rigid) wall
c) - Concrete/cellular concrete (rigid) floor/ceiling
d) - Shaft wall - one side covered with 2 layers of gypsum board
ve - Vertical wall placement
ho - Horizontal floor/ceiling placement
Installation Rules
• The duct connected to the fire damper must be supported or hung in such a way that the damper does not carry its weight. The damper must not support any part of the surrounding construction or wall which could cause damage and consequent damper failure.
• Easy access to mechanism and internal parts during inspection must be considered during damper placement.
• According to the standard EN 1366-2, the distance between the fire damper bodies must be at least 200 mm.
• The distance between the adjacent wall/ceiling and the damper must be at least 75 mm.
• When the damper is installed into a fire partition structure, it must be placed so that the damper blades in its closed position are located inside this structure.
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• The gap in the installation opening between the damper and the wall/ceiling can be increased by up to 50% of the gap area or decreased to the smallest amount possible that still provides sufficient space for the installation of the seal.
• The damper must be earthed after being installed into the duct.
• Lists of all permitted installation methods are provided in Handbook.
Installation, Maintenance & Operation
Some damper parts may have sharp edges – therefore to protect yourself from harm, please use gloves during damper installation and manipulation. In order to prevent electric shock, fire or any other damage which could result from incorrect damper usage and operation, it is important to:
1. Ensure that installation is performed by a trained person.
2. Follow the written and depicted instructions provided within Handbook closely.
3. Perform damper inspection in accordance with Handbook.
4. Check the damper’s functionality as per the chapter “Functionality Check” before you install the damper. This
procedure prevents the installation of a damper that has been damaged during transportation or handling.
Information about installation, maintenance and operation is available in the “HandBook_F-R60K” document or more can be found at design.systemair.com.
15/50 | F-R60K
ON
F-R60K DN100 ... DN630
EI 60 (ve - i o) S
a) b)
360°
100 mm 100 mm
Installation ON a Wall
Standard Flexible & Rigid Wall
IMPORTANT: The insulation ring cannot be delivered separately! The insulation ring is delivered pre-mounted on a damper.
1. The supporting construction opening must be prepared as depicted in wall preparation. Opening surfaces must be
even and cleaned off.
2. The opening dimension D1 is driven by the nominal dimensions of the damper with added clearance. The flexible
wall opening must be reinforced as per the standards for plasterboard walls when a vertical beam was breached with the opening.
3. Insert the duct into the opening with its end flush with the supporting construction on the side where the fire
damper will be mounted.
4. Bend outwards hangers on the metal sheet covering ring.
5. Apply a suitable fire resistive caulk (F2) to the fire damper insulation ring on the wall connection side.
6. Insert the damper into the duct and fix the insulation ring through bendable hangers to the wall with screws (F1).
7. If needed, uncover and clean the damper after installation.
8. Check the damper’s functionality
Installation Distances
According to the standard EN 1366-2, the minimum distance from the wall or ceiling to the duct holding the fire damper is 75 mm. For multiple crossings through a fire resistive wall the minimum distance between the duct opening is 200 mm. This applies for distances between the duct holding the damper and a nearby foreign object crossing the fire-resistive wall.
Notes:
a) - Flexible (plasterboard) wall
b) - Concrete/masonry/cellular concrete (rigid) wall
ve - Vertical wall placement
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