SystemAir FGS Installation, Maintenance And Operation Manual

Page 1
FGS FIRE AIR GRILLE
ORIGINAL INSTALLATION, MAINTENANCE AND OPERATION MANUAL
EVERY FIRE AIR GRILLE MUST BE INSTALLED IN ACCORDANCE WITH THIS MANUAL!
Page 2
2 / 16 | PP-105_201608 | FGS
Installation methods for the FGS re air grille
Tab. 1: Permitted installation methods for the FGS re air grille
Dimension
range (mm)
Certicate No. Product type Fire resistivity
Supporting
construction
Installation - tested at underpressure (Pa)
Wet Dry
Soft
crossing
Instal.
kit
On
a wall
Out of a wall
200 × 200
up to
800 × 1000
FGS
Upper part * EI60S
a
ve 50 50
Lower part * EI90S
a
ve 50 50
Only rigid wall
Fig. 1: RSW - Solid wall with a rectangular opening
NOTE: Dimensions L
1
= L + 260 mm and, H1 = H + 135 mm
(L × H = nominal dimensions)
s
L
1
H
1
1
1 Concrete, masonry, cellular concrete
Legend
Fire
resistivity
(min.)
s (mm)
Wall
Concrete, Masonry Cellular Concrete
60
110±10 110±10
90
120 150±10 150±10
Tab. 2: Thickness of standardised rigid walls according to EN 1366-2
Page 3
FGS | PP-105_201608 | 3 / 16
1
1a
1b
3
2
4
5
6
1 FGS frame (consisting of two parts, „1a“ and „1b“) 2 Plaster / mortar / concrete lling 3 Screw, e.g. 5 × 100 (fabory 29385.050.100) 4 Screw, e.g. DIN 7982 C-H 4.2 × 13 5 This side of the frame is always aligned with the wall
6
Screw DIN 7504M-SR 4.2 × 25
- x after inserting the FGS into the frame (Pos. 1)
Legend
Fig. 2: Wet installation of the FGS frame in a rigid wall using a mixture of plaster or mortar or concrete
Page 4
4 / 16 | PP-105_201608 | FGS
1 FGS frame (consisting of two parts, „1a and „1b“) 2 Mineral wool segment (150 kg/m
3
, e.g. Isover TF PROFI 6)
3 Screw 5 × 100 (e.g. fabory 29385.050.100) 4 Layer of re-resistant mastic at least 2 mm thick 5 Screw 4.2 × 13 – e.g. DIN 7982 C-H 6 This side of the frame is always aligned with the wall
7
Screw DIN 7504M-SR 4.2 × 25
- x after inserting the FGS into the frame (Pos. 1)
Legend
Fig. 3: Installation of the FGS frame into a soft crossing in a rigid wall
1
1a
1b
3
2
4 5
6
7
Page 5
FGS | PP-105_201608 | 5 / 16
Fig. 4: Connection of the end switches in activating mechanism ZV, DV1, DV1-2
1
2
U
2
1
U
Indication closed Indication open
Fig. 5: Wiring diagram DV7-T with actuator BFL/BFN230-T
N L1
1 2 S1 S2 S3 S4 S5 S6
Tf Tf LED
BAT
< 5° < 80°
Cable colours:
1 = blue
2 = brown
S1 = violet
S2 = red
S3 = white
S4 = orange
S5 = pink
S6 = grey
Tf: Thermoelectric fuse (see Techni- cal data)
AC 230 V, open - close
Fig. 6: Wiring diagram DV9-T with actuator BFL/BFN24-T
Cable colours:
1 = black
2 = red
S1 = violet
S2 = red
S3 = white
S4 = orange
S5 = pink
S6 = grey
Tf: Thermoelectric fuse (see Techni- cal data)
AC/DC 24 V, open - close
+
T~
Tf Tf LED
BAT
1 2 S1 S2 S3 S4 S5 S6
< 5° < 80°
Fig. 7: Wiring diagram DV9-T-ST with actuator BFL/BFN24-T-ST
1 2 S1 S2 S3 S4 S5 S6
Tf Tf LED
BAT
< 5° < 80°
T~
Plug connection to communication and power supply units:
Application examples for integration into monitoring and
control systems or into bus networks can be found in the documentation of the connected communication and power
supply unit (see see “Accessories“).
Tf: Thermoelectric fuse (see Technical data)
AC/DC 24 V, open - close
Fig. 8: Connection and display of the supply and communication unit BKN230-24
1) Jumper factory-tted. Can be removed if necessary to be replaced by a thermoelectric fuse (the safety function will be
triggered if terminals 1 and 2 are not linked).
2) Jumper only used for commissioning purposes and without BKS24-.. !
3) 2-wire conductor to BKS24-..
M
BAE72-S
1 2 3 4 5 6
AC 230 V
7
BF24..-ST BFL/BFN24-T-ST
1) 2)
a b
3)
Page 6
6 / 16 | PP-105_201608 | FGS
Fig. 9: Dimensions of the FGS re air grille
NOTES:
Wall thickness max. 150 mm – thicker wall on demand
D = 92,7 mm for H = 200 mm up to 700 mm; D = 112,7 for H = 800 mm up to 1000 mm
Fig. 10: Connector on the installation frame
1
2
3
4
5
6
7
8
9
DV1
1 yellow-green wire 2 black wire
closed position
3 blue wire 4 grey wire
DV1-2
1 yellow-green wire 2 black wire
closed position
3 blue wire 4 grey wire 5 black wire
open position
6 blue wire 7 grey wire
DV7-T DV9-T
1 yellow-green wire 2 brown wire (230 V AC) 2 red wire (+) 3 blue wire 3 black wire (-) 4 violet wire (S1) * 5 red wire (S2) * 6 white wie (S3) * 7 orange wire (S4) * 8 pink wire (S5) * 9 grey wire (S6) *
DV9-T-ST
Actuator BFL24-T: connect as version DV9-T
Legend
Fig. 11: Connection of the connector on the installation frame
* NOTE: see Fig. 5 - 8
H + 51
L + 172
H + 36
D *
min. 126
L + 158
Page 7
FGS | PP-105_201608 | 7 / 16
Fig. 12: Release the closed mechanism
NOTE: push the spring with the screwdriver in the direction indicated by the arrow
Page 8
8 / 16 | PP-105_201608 | FGS
Fig. 13: Twist the blades into the horizontal position
Page 9
FGS | PP-105_201608 | 9 / 16
Fig. 15: Activate the mechanism
NOTE: push the thermal fusible link in the direction indicated by the arrow
Fig. 14: Fix the rst blade on the top side with the thermal fusible link
NOTE: pull the thermal fusible link in the direction indicated by the arrow
and hang on sheet metal hook
Page 10
10 / 16 | PP-105_201608 | FGS
Introduction
The instructions for the installation, operation and control refer to the products of Systemair - the re air grille intended for ventilation openings in walls without ductwork.
This manual contains basic information and recommendations
regarding the installation, use and inspections that need to be
followed to ensure the proper and smooth operation of the FGS. The Systemair FGS is passive in terms of the amount of noise
generated. There is increased noise only when closing or opening the FGS in cases of inspection or re accidents (only lasting for a maximum of 60 seconds).
Warnings
Some FGS parts can have sharp edges – therefore it is necessary to use gloves during FGS installation and manipulation.
In order to prevent an electrical injury, re or any other damage which could result from incorrect FGS manipulation, installation, usage and operation, it is important to:
1. Install the FGS in accordance with this installation manual and by a properly trained employee.
2. Execute FGS inspection in accordance with this installation,
operation and maintenance manual.
3. Before you can install the FGS, it‘s functionality must be
checked according to Chapter 3 (“Functionality check“).
This procedure prevents the installation of an FGS that has been
damaged during transport or handling.
DO NOT INSTALL A NON-FUNCTIONING FGS!
Operating conditions
Maximum air ow velocity 12 m/s (ventilation openings
in the wall without ductwork)
Temperature within the range -20 °C up to +50 °C
The active re-proof sealing must not be exposed to direct
contact with water.
Purging air is only allowed without mechanical or chemical
contamination, with a uniform ow and without condensation, ice coating or ice.
FGS grilles are designed to be used in vertical supporting
constructions.
The device closes when the ambient temperature reaches
74 °C (manual FGS) or 72 °C (motorised FGS). In the event of having to adjust for higher temperatures in the workplace, it
is necessary to consult such demands with the producer and
indicate them in the purchase order accordingly.
1 Installation
The installation must be done as follows:
The FGS must not bear any part of the supporting construction. This could lead to damage and the subsequent failure of the FGS.
The distance between the FGS and building structures, distribution technology and ventilation equipment must be large enough for the reliable performance of the installation, functional testing, inspection and repair.
The distance between the FGSs must be at least 200 mm in a solid wall according to EN 1634-1.
• The distance between the FGS and the wall must be at least
250 mm according to EN 1634-1.
The FGS must be installed along the horizontal blade axis.
Before the installation of the FGS, its functionality must be tested according to Chapter 3 (“Functionality check“).
DO NOT INSTALL A NON-FUNCTIONING FGS!
Changes to the functionality of the FGS, caused by transport or installation, aren´t reclaimable after the installation (deformations, damages, mechanical damage of the sealing material, foreign objects which can constrain the blades, improper handling of the activating mechanism, etc.)
During installation it is necessary to protect the FGS mechanism and its interior against dirt. The blades must be in the closed
position. This is necessary to avoid the deformation of the FGS.
The FGS must be installed according to Fig. 2 or 3.
After installing the FGS, it is necessary to connect the electrical
installation which must be only done by authorised persons ­the connection must be done according to Fig. 4 - 8.
The actuators have two microswitches indicating the open and closed positions of the blade - see Fig. 5 - 8.
The setup, install, repair, overhaul and inspections of the FGS must only be done by trained personnel.
1.1 WET installation of the FGS into a solid wall using a plaster
mixture, mortar or concrete (Fig. 2, Tab. 2)
1. Prepare a rectangular opening with dimensions
L
1
= L + 260 mm and H1 = H + 135 mm (according to Fig. 1),
the opening surfaces must be even and cleaned.
2. Put together the frame from two parts (1a a 1b) according to
the wall width, and screw it into place with screws DIN 7982 C-H 4.2 × 13 included in the pack.
3. Fix the frame to the rectangular opening with screws
(recommended screws 5 × 100, fabory 29385.050.100, screws not included in pack) Fig. 2. Part 1a of frame has to
be abreast with the wall. Lead the cable for the connect
- see Fig. 10 and 11.
4. Fill the space between the frame and the rectangular opening
with the plaster mixture, mortar or concrete (Fig. 2).
5. Connect the connector with the plug.
6. Insert the closed FGS into the installation frame, join the
connectors and x both the upper and lower sides of the FGS with screws DIN 7504M-SR 4.2 × 25 (Pos. 6; screws are in the pack - the amount depends on nominal dimensions of
the FGS)
7. If needed, uncover and clean the FGS after installation.
8. Check the functionality of the FGS.
Before putting the FGS into service after installation (and in subsequent periodic inspections) a visual inspection and functionality test must be conducted. After the visual inspection
and functionality test the results must be recorded in the
Operating log (page 13).
Page 11
FGS | PP-105_201608 | 11 / 16
1.2 Installation of the FGS into a SOFT CROSSING (Fig. 3, Tab. 2)
1. Prepare a rectangular opening with dimensions L1 = L + 260 mm and H
1
= H + 135 mm (according to Fig. 1), the opening
surfaces must be even and cleaned.
2. Put together the frame from two parts (1a a 1b) according to the wall width, and screw it into place with screws DIN 7982 C-H 4.2 × 13 included in the pack.
3. Prepare the mineral wool installation segments (with density 150 kg/m
3
, thickness 50 mm). First apply the suitable reproof layer/glue (e.g. Isover BSF) onto the FGS installation frame at the place of its future placement, assemble and glue the lling of the future installation with the same glue.
4. Fix the frame to the rectangular opening with screws (recommended screws 5 × 100, fabory 29385.050.100; screws not included in pack; Fig. 3). Part 1a of frame has to be abreast with the wall. Lead the cable for the connect - see Fig. 10 and 11. After the glue has dried, the installation frame along with the lling are ready for installation.
5. Apply the same glue onto the internal surface of the wall opening. Also apply the same glue on the external surface of the lling glued on the damper surface. Immediately after application, place the installation frame into the wall opening
in such way that will not deform the installation frame.
6. After inserting the installation frame into the opening and after xing it, apply the same re-resistive mastic, at least 2 mm thick layer and 100 mm wide, on the opening lling and wall edges evenly from both sides.
7. Before the glue dries, remove the unwanted remnants
of the mastic.
8. If needed, uncover and clean the installation frame after installation.
9. Connect the connector with the plug.
10. Insert the closed FGS into the installation frame, join the connectors and x both the upper and lower side of the FGS with screws DIN 7504M-SR 4.2 × 25 (Pos. 7; screws are in the pack - the amount depends on nominal dimensions of
the FGS)
11. If needed, uncover and clean the FGS after installation.
12. Check the functionality of the FGS.
2 Operation and maintenance
2.1 FGS operation
After installation, the functionality of the FGS must be checked and set into the open operating position.
2.1.1 Manual FGS
On the bottom of the front right side, one hole is placed (Fig.
12). Insert a screwdriver through this hole or a thin object with
a diameter of 6 mm max, lever up the upper blade and push the latch (spring) - this releases the mechanism. Twist the blades into the horizontal position (in the direction indicated by the arrow - Fig. 13), force against the spring and x the rst blade from the top side with the thermal fusible link (Fig. 14).
2.1.2 Motorised FGS
By connecting a power source according to the relevant scheme displayed in Fig. 5-8, activate the actuator and the blades will open. For an actuator with the BKN230-24 unit ­by connecting a power source to the unit BKN230-24, activate
the actuator and the blades will open.
2.2 Maintenance
Systemair FGSs are maintenance free. Only periodic dry cleaning is necessary - no different than entire ventilation systems.
3 Functionality check
3.1 Manual FGS
In the open position, all blades must be fully open and detented, and the appropriate signaling circuit must be switched on.
To close the FGS: lever up the upper blade with your ngers and release the thermal fusible link by pushing with a screwdriver in the direction indicated by the arrow (Fig. 15). Remove the screwdriver and release your ngers from the
blade. The blades must come up to the fully closed position and remain there detented.
After reaching the end position of the blades, the appropriate
signaling circuit must switch on.
After checking, set the FGS into the open position (that is the operating position; see Chap. 2.1.1).
3.2 Motorised FGS
After connecting the supply connectors (see Fig. 10 and Chapter
2.1.2), the FGS opens.
• The blades must come to the fully open position and must remain there detented.
After reaching the end position of the blade, the appropriate
signaling circuit must be switched on.
After disconnecting the supply connector (see Fig. 10) - e.g. by means of pulling the FGS out of the frame - the FGS closes.
DO NOT COME IN CONTACT WITH THE BLADES DURING THEIR MOVEMENT TO AVOID RISK OF INJURY!
• The blades must come up to the fully closed position and remain there detented.
After reaching the end position of the blades, the appropriate
signaling circuit must be switched on.
After checking, set the FGS into the open position (that is the operating position; see Chap. 2.1.2).
Page 12
12 / 16 | PP-105_201608 | FGS
4 Inspection of the FGS
Each FGS should be inspected immediately after installation, as well as every 12 months, based on the following steps:
1. Identication of the FGS
2. Date of inspection
3. Check the electrical connection of the activation mechanism
4. Check the electrical connection of the end switches
5. Check the FGS for cleanliness, and eventual treatment (when necessary)
6. Remove the protective grating.
7. Check the tightness of the blades, and record their eventual
correction (when applicable)
8. Check the Intumex and rubber sealings, and record their eventual correction (when applicable)
9. Check the safety FGS closure - for details see Chap. 3
10. Check the FGS functionality (for details see Chap. 3) with regard to opening and closing the control system, tracking the physical behaviour of the FGS and the signalisation of the end positions, and record their eventual correction (when
applicable)
11. Set into the operating position - see Chap. 2.1
12. Assemble the protective grating.
13. Record into Operating log (page 13) with the name and signature of the technician.
The FGS is usually part of a system. In this case the system must
be checked as specied in its operational and maintenance requirements – this is a task for the installer of the entire system.
5 Warranty conditions
For the warranty conditions, please contact our Systemair colleagues in your respective country.
Before installing the FGS, its functionality must be tested according to Chapter 3 (“Functionality check“)
DO NOT INSTALL A NON-FUNCTIONING FGS!
Changes to the functionality of the FGS, caused by transport or installation, aren‘t reclaimable after installation (deformations, damages, mechanical damage of the sealing material, foreign objects which can constrain the blade movement, improper handling of the activating mechanism, etc.)
The FGS is transported via a covered means of transport, on pallets or in boxes. When handling during transportation and storage, the FGS must be protected against damage and weather
conditions. Blades of FGS must be in closed position. These products must be stored in a closed and dry area where the
temperature is kept within the range of -20 °C to +50 °C.
Page 13
FGS | PP-105_201608 | 13 / 16
Activation of the FGS re air grille
Date
Description of any defects found and the date of the inspection
following the elimination of these deciencies
Inspecting technician‘s signature
Periodic inspections of the FGS re air grille - at least once every 12 months
Date
Description of any defects found and the date of the inspection
following the elimination of these deciencies
Inspecting technician‘s signature
OPERATING LOG
Page 14
14 / 16 | PP-105_201608 | FGS
Periodic inspections of the FGS re air grille - at least once every 12 months
Date
Description of any defects found and the date of the inspection
following the elimination of these deciencies
Inspecting technician‘s signature
Page 15
FGS | PP-105_201608 | 15 / 16
Periodic inspections of the FGS re air grille - at least once every 12 months
Date
Description of any defects found and the date of the inspection
following the elimination of these deciencies
Inspecting technician‘s signature
Page 16
16 / 16 | PP-105_201608 | FGS
FGS re air grille - identication
Building object
Placement
Room No.
Position No.
Identication
Type
Dimensions
Serial No.
Date of claim submission
Date of the repair Description of the repair
Service ofcer (signature & stamp)
Warranty service
1488
IMOS-Systemair 90043 Kalinkovo 371, Slovakia 1488-CPR-xxxx ETAG 026 Part 4
Mechanical Air Transfer Grille
Fire air grille:
FGS – L × H
See ETA-??/???? for relevant characteristics
NOTE: certicate numbers will be known upon completion of the certication.
Loading...