Systemair EE VTR 250/B Installation instructions

EE VTR 250/B
Installation instructions
Document in original language | 213032 · v01_1.8.0
GB
© Copyright Systemair UAB All rights reserved E&OE Systemair UAB reserves the rights to alter their products without notice. This also applies to products already ordered, as long as it does not affect the previously agreed specifications. Systemair is not liable or bound by warranty if these instructions are not adhered to during installation or service.
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1 Overview . .. ....... .... .... .... ......... .... .... .... .... .... ...1
1.1 General Description . ..... .... .... .... .... .... .... ..1
1.2 Warranty.. ............. .... .... .... .... ............. ..1
1.3 Type label.. .... .... .... .... .... ..... ........ .... .... ..1
2 Disposal and recycling .... .... .... .... .... ......... .... .... .1
3 Important Safety Information ..... .... .... .... .... .... ....2
3.1 Intended Use... ..... .... .... .... .... .... .... ..... ....2
3.2 Admonitions .... .... ............. .... .... .... .... ....2
3.3 Declaration of Conformity . .... .... .... .... .... ...3
4 Technical Data .... .... .... .... ......... .... .... .... .... .......4
4.1 Power consumption and fuse size .... .... .... ..4
4.2 Dimensions and Weight .... .... .... .... ...........4
4.3 Connections Left and Right models.. .... .... ...6
4.4 Installation recommendation regarding
condensation .... ........ .... .... .... .... ......... ...6
4.4.1 Condensation inside of the
unit . .... .... .... ......... .... .... .... .... ...6
4.4.2 Condensation outside of the
unit . .... .... .... ......... .... .... .... .... ...6
5 Delivery, Transport, Storage..... .... .... .... .... .... .... ..7
5.1 Transport and storage . .... .... ..... .... .... .... ...7
5.2 Delivery/Unloading. ............. .... .... .... .... ...7
6 Prerequisites for Installation.... .... .... .... .... ......... ..8
6.1 Location and Space Requirements..... .... .... .8
6.2 Wall preparation for mounting
bracket .... ............. .... .... .... .... ............. ..8
6.3 Outdoor Air Intake Location
Recommendation.. .... .... ............. .... .... .... 8
6.4 Access to Power supply .... ..... ........ .... .... ..8
7 Installation.. .... .... .... ........ ..... .... .... .... .... .... ......8
7.1 Ventilation Duct Connection and
Insulation .... .... .... .... .... .... ......... .... .... .. 10
7.2 Installation and Configuration of
Accessories............ .... .... .... .... ............. 10
8 Main board layout ... ............. .... .... .... .... ......... 10
9 Before Starting the System........ .... .... .... .... ...... 12
10 Commissioning .... .... .... .... .... ..... .... .... .... .... .... 12
11 Concluding Routines .. .... ..... .... .... .... .... .... .... ... 12
Contents
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Overview
|

1 Overview

1.1 General Description

Read the instructions carefully and in its entirety.
For description of advanced settings and installation of accessories see Service and Accessories Installation manual.
All documents can be found in our online catalogue at www.systemair.com.

1.2 Warranty

For the assertion of warranty claims, the products must be correctly connected and operated, and used in accordance with the data sheets. Further prerequisites are a completed maintenance plan with no gaps and a commissioning re­port. Systemair will require these in the case of a warranty claim.

1.3 Type label

Before calling your service representative, make a note of the specification and production number from the type label, which can be found next to the external connections and inside of the unit.
1
Position Description
1
2 3 4 5
6
7
Product code (product specification)
Product item number Production order number Serial number Production date (YY.MM.DD)
QR code for manufacturing order (MO) number and software version
QR code for the spare parts list and documentation

2 Disposal and recycling

This product is compliant to the WEEE directive. When disposing the unit, follow your local rules and regulations. This product packing materials are recyclable and can be reused. Do not dispose in household waste.
Fig. 1 Type label
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| Important Safety Information
2

3 Important Safety Information

• Observe and respect local conditions, regulations and laws.
• Safety elements may not be dismantled, circumvented or deactivated.
• Wear protective equipment during all work in the vicinity of the unit.
• Do not allow children to play with the device.

3.1 Intended Use

• Abide by the system-related conditions and requirements of the system manufacturer or plant constructor.
• Keep all the warning signs on the device and in a legible condition.
• The device is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
• The system should operate continuously, and only be stopped for maintenance/service.
• Do not connect tumble dryers to the ventilation system.
• Make sure that filters are mounted before starting the unit.

3.2 Admonitions

Danger
• Make sure that the mains supply to the unit is disconnected before performing any maintenance or electrical work!
• All electrical connections and maintenance work must be carried out by an authorized installer and in accordance with local rules and regulations.
Warning
• This product must only be operated by a person who has suitable knowledge or training within this field or carried out with the supervision of a suitably qualified person.
• Beware of sharp edges during mounting and maintenance. Use protective gloves.
Warning
• Risk of injury due to rotating parts that have not come to a complete standstill after mains supply to the unit have been disconnected.
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Important Safety Information |

3.3 Declaration of Conformity

Manufacturer
Systemair UAB Linų st. 101 LT–20174 Ukmergė, LITHUANIA Office: +370 340 60165 Fax: +370 340 60166
www.systemair.com
hereby confirms that the following product:
Heat recovery ventilation unit: EE VTR 250/B
(The declaration applies only to product in the condition it was delivered in and installed in the facility in accordance with the included installation instructions. The insurance does not cover components that are added or actions carried out subsequently on the product).
Comply with all applicable requirements in the following directives:
• Machinery Directive 2006/42/EC
• Low Voltage Directive 2014/35/EU
• EMC Directive 2014/30/EU
• Ecodesign Directive 2009/125/EC
• RoHS Directive 2011/65/EU
The following regulations are applied in applicable parts:
3
1253/2014
1254/2014
327/2011 Requirements for fans above 125 W
The following harmonized standards are applied in applicable parts:
EN ISO 12100:2010
EN 13857
EN 60 335-1
EN 60 335-2-40
EN 62233
EN 50 106:2007
EN 61000-6-2
EN 61000-6-3
Requirements for ventilation units
Energy labelling of residential ventilation units
Safety of machinery - General principles for design - Risk assessment and risk reduction
Safety of machinery – Safety distances to prevent hazard zones being reached by upper or lower limbs
Household and similar electrical appliances – Safety Part 1: General requirements
Safety of household and similar electrical appliances – Part 2-40: Particular requirements for electrical heat pumps, air-conditioners and dehumidifiers
Measurement methods for electromagnetic fields of household appliances and similar apparatus with regard to human exposure
Safety of household and similar appliances – Particular rules for routine tests referring to appliances under the scope of EN 60 335-1 and EN 60967
Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial environments
Electromagnetic compatibility (EMC) – Part 6-3: Generic standards – Emission standards for residential, commercial and light-industrial environments
Skinnskatteberg, 30-07-2017
Mats Sándor
Technical Director
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| Technical Data
4

4 Technical Data

4.1 Power consumption and fuse size

EE VTR 250/B come with 500 W or 1000 W installed re-heater battery.
Table 1 Electrical data
Re-heater (W)
Fans (W)
Total power consumption (W)
Fuse (A)

4.2 Dimensions and Weight

500 W 1000 W
172 W
672 W 1172 W
10 A
Fig. 2 Dimensions of left hand unit
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Technical Data |
5
Fig. 3 Dimensions of right hand unit
* Water coil connections.
** Drainage.
The unit weight is 56 kg.
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| Technical Data
6

4.3 Connections Left and Right models

Position Description
R
L
Right hand model (Supply air connection is situated on the right hand side of the unit viewed from the front)
Left hand model (Supply air connection panel is situated on the left hand side of the unit viewed from the front)
Symbol
Description
Supply air
Exhaust air
Symbol
Description
Outdoor air Cooker hood air
Extract air
Symbol
Description

4.4 Installation recommendation regarding condensation

4.4.1 Condensation inside of the unit

When the unit is installed in a cold attic (close to outdoor temperature) the unit should run continuously. If the unit is in­tended to be stopped by the user manually or due to calendar function we recommend to install air tight dampers at ex­tract and supply air ducts. The dampers will ensure that no air circulates from the warm parts of the building through the unit to outside (chimney effect). If no dampers are installed there is risk of condensation inside the unit and the out­door ducts during these stop periods. It also might be that cold air from outside could pass the unit and enter into the building. That could cause condensation outside the supply and extract air ducts and even at the valves in the rooms.
When the unit is not running due to late commissioning in winter time, the supply and extract air ducts should be dis­connected and closed due to above mentioned effects until commissioning and regular operation.

4.4.2 Condensation outside of the unit

When the unit is installed in warm humid areas (like laundry) together with low outdoor temperature there is a certain point where moisture can condense outside of the casing. The condensation relation to indoor relative humidity, room and outdoor temperature is shown diagram below. The condensation outside of the unit do not occur in zones bellow each curve.
Important
Recommendation: If condensation occurs, increase ventilation in area close to the unit.
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1. Room temperature 20°C
2. Room temperature 22°C
3. Room temperature 24°C
4. Room temperature 26°C
Examples when condensation outside of the unit can occur:
Delivery, Transport, Storage |
7
Example A: If the unit is installed in room where temperature is 22°C, outside temperature is –15°C, then dew will start accumulating when relative humidity is 46% and higher.
Example B: If the unit is installed in room where temperature is 20°C, outside temperature is –25°C, then dew will start accumulating when relative humidity is 34% and higher.

5 Delivery, Transport, Storage

5.1 Transport and storage

The EE VTR 250/B should be stored and transported in such a way that it is protected against physical damage. It should be covered so dust, rain and snow cannot enter and damage the unit and its components.
Important
• Use the packaging exclusively as transport protection and not as a lifting aid.
• Load and unload the air handling unit carefully.

5.2 Delivery/Unloading

The appliance is delivered in one piece containing all necessary components, wrapped in plastic on a pallet for easy transportation.
Checking delivery
• Check the packaging and the air handling unit for transport damage. Any findings should be noted on the cargo manifest.
• Check completeness of the delivery. Verify that all ordered equipment is delivered before starting the installation. Any discrepancies from the ordered
equipment must be reported to the supplier of Systemair products.
Warning
When opening the transport packaging, there is a risk of damage from sharp edges, nails, staples, splinters etc.
Unpacking
• Check the air handling unit for visible transport damage.
• Only remove the packaging shortly before assembly.
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| Prerequisites for Installation
8
• Beware of sharp edges during mounting and maintenance. Use protective gloves.

6 Prerequisites for Installation

To ensure a proper and fail-free operation, it is important that the unit is installed according to these instructions.

6.1 Location and Space Requirements

The EE VTR 250/B should preferably be installed in a separate room (e.g. storeroom, laundry room or similar.).
When choosing the location it should be kept in mind that the unit requires maintenance regularly and that the inspec­tion door should be easily accessible. Leave free space for opening the door and for taking out the main components (figure 4.2).

6.2 Wall preparation for mounting bracket

The unit should be installed in such a way that there is no vibration noise coming from the wall on which the unit is installed.

6.3 Outdoor Air Intake Location Recommendation

Recommended installation location for the outdoor air intake is the northern or eastern side of the building and with a distance to openings for discharge of stale ventilation air, kitchen ventilator, central vacuum system, waste water drain­age and other pollution sources like exhaust from traffic, etc. Exhaust air should ideally be led via a roof cowl to the out­side and with a good distance from the outdoor air intake, windows, etc.

6.4 Access to Power supply

The EE VTR 250/B is supplied with approximately 1,5 m cable and plug for 230V, single phase earthed connection.
Make sure a power outlet is reachable by the plug.

7 Installation

Important
The device may only be installed by qualified, instructed and trained personnel. The persons must know the relevant safety directives in order to recognise and to avoid risks.
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Installation |
9
C — concrete/bricks, W — wood block, G — gypsum, M — mineral wool
X* — adaptable height according to needs.
Make sure the mounting bracket is completely level.
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| Main board layout
10
Follow the ventilation drawing when connecting the unit to the duct system.

7.1 Ventilation Duct Connection and Insulation

Important
• Always cover the ventilation ducts during construction period.
• Make sure there are no loose objects or impurities inside the ducts.
Install the ducts, supply air diffusers and air intake grilles as shown in the ventilation drawing.
• Supply air and extract air ducts must be insulated if located in cold places.
• Outdoor air and exhaust air ducts with cold air must be insulated if located in warm places (inside building’s vapour barrier).
It is very important to insulate cold ducts and joints tightly without any gaps, otherwise there is a risk of condensation which may result in moisture damage.
Do not install the ducts directly against structural building elements to avoid sound propagation. Use acoustic insulation and sound attenuators.
Note:
The type of ventilation ducts and insulation differ for each building and climate zone. If the ventilation drawing is not provided, please contact your installer or place of purchase for recommendations.

7.2 Installation and Configuration of Accessories

Please follow instructions included with the accessory or consult “Service and Accessories Installation” manual which can be found in our online catalogue.

8 Main board layout

The EE VTR 250/B is equipped with built-in regulation and internal wiring.
The figure shows the main circuit board. See wiring diagram for more information.
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Main board layout |
11
Position Description
MB CB 1 2 3
4
5
6
7
8
9
10
Main circuit board Connection to the external connection box Terminals for a heater Terminals for a TRIAC Terminals for the mains power supply
Terminals for power supply of extract air fan
Terminals for power supply of supply air fan
Terminals for internal relative humidity/temperature sensor
Analog input 1 — Outdoor air sensor
Analog input 2 — Supply air sensor
Analog input 3 — Freely configurable
Analog input 4 — Freely configurable / Overheat temperature sensor (units with heater)
11
12
13
14
15
Analog input 5 — Freely configurable
Digital input 1 — Rotor guard sensor (VSR, VTR units)/ Damper signal (VTC units)
Digital input 2 — Freely configurable / Cooker hood (VTR 150/K unit)
Analog output 2 — Freely configurable / Electrical heater controller (VTC 700 unit)
Analog output 1 — Rotor of the heat exchanger (VSR, VTR units) / Damper control (VTC units)
16
17
Terminals for speed control of extract air fan
Terminals for speed control of supply air fan
Fig. 4 Main circuit board connections
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| Before Starting the System
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9 Before Starting the System

When the installation is completed, check that:
• The unit is installed in accordance with the instructions
• Outdoor and exhaust air dampers and silencers are installed and that the duct system is correctly connected to the unit
• All ducts are sufficiently insulated and installed according to local rules and regulations
• Outdoor air intake is positioned with sufficient distance to pollution sources (kitchen ventilator exhaust, central vac­uum system exhaust or similar)
• All external equipment is connected
• The unit is correctly wired

10 Commissioning

Follow the first startup instructions and fill in the Commissioning record as you go through the settings.
The Startup Wizard cannot be skipped.
Select language, set the time and choose airflow control type. Select revolutions per minute as the type of airflow con­trol only if these values are included with the device.
Set speed of supply and extract air fans for each level. When finished, review your settings. It is possible to go back to previous menus and make modifications. Finally choose heating type or none. Finish startup wizard with OK button.
All additional changes post-startup wizard must be recorded in the Commissioning record.

11 Concluding Routines

Perform the following procedures before leaving the site:
1. Ensure that the product is operational and that no alarms are active.
2. If applicable, save the configuration backup.
3. Make sure that the Commissioning record is complete.
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Concluding Routines |
4. Collect all tools.
5. Inform the appropriate person that work is finished.
6. Follow the procedures for the return and disposal of replacement parts and the disposal of packing.
13
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Systemair UAB Linų st. 101 LT–20174 Ukmergė, LITHUANIA
Phone +370 340 60165 Fax +370 340 60166
www.systemair.com
EE VTR 250/B · Installation instructions · 213032 · en_GB · · v01_1.8.0
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