Systemair Access V4.1 Configuration manual

Access V4.1 Configuration manual
EN
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B004
Access 4.1 Configuration manual
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BASIC SETTINGS ................................................................................................................................... 3
ACCESS LEVELS ............................................................................................................................................. 3
DATE AND TIME ............................................................................................................................................. 3
PREFERED UNITS .......................................................................................................................................... 3
SAVE AND RESTORE ...................................................................................................................................... 3
CONFIGURATION .................................................................................................................................. 4
TEMPERATURE CONTROL .............................................................................................................................. 5
Temperature control type
................................................................................................................ 5
Summer / winter mode
.................................................................................................................... 7
Heating/Cooling sequences
............................................................................................................ 8
Heating & Cooling
............................................................................................................................. 11
Step controller
................................................................................................................................... 16
Support control
.................................................................................................................................. 17
Free cooling
........................................................................................................................................ 17
Pretreatment
...................................................................................................................................... 18
Cooling recovery mode
................................................................................................................... 18
Extra controller
.................................................................................................................................. 19
Preheater
............................................................................................................................................. 19
FAN CONTROL ............................................................................................................................................. 21
Fan control type
................................................................................................................................ 21
Fan configuration
.............................................................................................................................. 22
Fan levels
............................................................................................................................................. 23
Fan compensation
............................................................................................................................ 23
Extra fan motor control
.................................................................................................................. 23
HUMIDITY CONTROL ................................................................................................................................... 24
Humidification
.................................................................................................................................... 24
Dehumidification
............................................................................................................................... 24
CO2 CONTROL ............................................................................................................................................ 25
Fan start/stop
.................................................................................................................................... 25
Mixing damper function
................................................................................................................. 25
ENTHALPY CONTROL ................................................................................................................................... 26
DAMPERS .................................................................................................................................................... 26
Fire dampers
....................................................................................................................................... 26
I/O ALLOCATION SETTINGS ....................................................................................................................... 28
Analog inputs
..................................................................................................................................... 28
Analog outputs
................................................................................................................................... 29
Digital inputs
...................................................................................................................................... 30
Digital outputs
................................................................................................................................... 32
FILTER MONITORING .................................................................................................................................. 34
STARTING AND STOPPING THE UNIT ........................................................................................... 35
SCHEDULE ................................................................................................................................................... 35
EXTENDED RUNNING .................................................................................................................................. 35
EXTERNAL STOP .......................................................................................................................................... 36
COMMUNICATION .............................................................................................................................. 37
TERMINALS ................................................................................................................................................. 37
PORTS ......................................................................................................................................................... 37
MESSAGE FORMAT ...................................................................................................................................... 38
COMMUNICATION DEVICES ........................................................................................................................ 39
COMMUNICATION MONITOR ...................................................................................................................... 39
ALARMS ................................................................................................................................................. 40
AIR AND TEMPERATURE CONTROL ............................................................................................................. 40
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EXTRA FUNCTIONS ...................................................................................................................................... 41
EXTRA SENSORS AND ALARMS ................................................................................................................... 41
FIRE/SMOKE .............................................................................................................................................. 42
COMPONENT MALFUNCTION ....................................................................................................................... 42
MANUAL OPERATION AND WARNINGS ....................................................................................................... 44
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Basic settings
Access levels
The controller has four user access levels. The active user access level is indicated by icon.
End user When logged out
Read /write Home page. Possible actions in end user mode are to stop the air
handling unit for maintenance (e.g. filter exchange), change the time for extended run and change the temperature setpoint.
Operator mode (Log in with 1111)
Read and write privileges (except Configuration).
Service mode (Log in with 0612)
Full read and write privileges.
Admin mode
Manufacturer access level
Date and time
ACCESS controller has a year-base clock function. The clock has an automatic summertime/wintertime change-over. Date and time can be set in
Time settings > Date / Time
Prefered units
Preferred units for temperature, flow and pressure can be set Configuration > System settings > Preference unit settings
Save and restore
Commissioning settings can be stored in a local memory. Configuration > System Settings > Save and restore settings >
Save commissioning settings – saves all recently made changes. Restore to commissioning settings – restores to last saved commissioning settings. Restore to factory settings – resets settings to state of delivered unit.
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Configuration
The configuration of controller shall start with activation of necessary functions. Configuration order of control system and menu
Description
Flow
The navigation path
Select function to activate: e.g. Heater 2, cooler 2, Support control, Free cooling, fire function etc.
Activation
Configuration ►Functions ►
Function Activation
How the function should be designed: e.g. Electric, water, frost protection, fire damper etc.
Configuration
Configuration ►Functions
Select I/Os for activated function: e.g. AO2, DI4, DO6, UI4
Allocation
Configuration ► I/O allocation
How the function will work: e.g. Min limit value, max limit value, setpoint etc.
Operation settings
Data & Settings
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Temperature control
Temperature controller is a closed loop system which includes measurement, processing and adjustment. To maintain comfort temperature the controller constantly adjusts supply air temperature.
Temperature control settings allow selection of temperature sensors utilized by the system. Configuration > Functions > Temperature control >
Temperature control type
Access controller has a choice of the following temperature control modes.
Configuration > Functions > Function activation > Temperature control
type >
Supply air
The supply air temperature is kept at the setpoint value. The controller is reverse acting, i e. the output will increase for decreasing temperature.
Data & Settings > Temperature control > Supply air controller > The settings for supply air controller include
Setpoint supply air
Min limit supply air
Max limit supply air
Neutral zone
The neutral zone is a delta value, evenly split around the setpoint. It is also active with cascade or other regulation selections.
*Example If the setpoint is 18 °C and the neutral zone is 2 K, the cooling setpoint will be 19 °C and the heating setpoint will be 17 °C. If the supply air temperature is in the neutral zone, the heating and cooling will be blocked. If the supply air temperature decreases below the setpoint –NZ/2 the heating signal will be active until setpoint is fulfilled. If the supply air temperature increases above the setpoint +NZ/2 the cooling signal will be active until setpoint is fulfilled. The setpoint value is set using the NaviPad or alternatively using an external setpoint device. Alarms which are activated when the supply air temperature is too high or too low are active. Alarm for control offset of the supply air temperature is active.
Supply air outdoor compensated
The supply air temperature setpoint is outdoor temperature compensated using a control curve with 4 node points.
Data & Settings > Temperature control > Supply air controller > Setpoint
outdoor curve >
Room cascade
Cascade control of room temperature and supply air temperature to achieve a constant, settable
room temperature. The room controller output signal generates the supply air controller’s setpoint
value. Data & Settings > Temperature control > Room controller >
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The room controller uses its own PI loop Configuration > PID controllers > Room >
1..4 room sensors can be connected. The average value of selected sensors is used in the control loop.
Configuration > Functions > Temperature control > Room temperature sensor
Extract air cascade
Cascade control of extract air temperature and supply air temperature to achieve a constant, settable room temperature.
The extract air controller output signal generates the supply air controller’s setpoint value.
Data & Settings > Temperature control > Supply air controller >
> Actual setpoint supply air [...]
The extract controller used an own PI loop. Configuration > PID controllers > Extract air >
Room (summer) else supply air
Outdoor temperature dependent switching between supply air temperature control and room temperature control. When the outdoor temperature is lower than a settable limit (winter), outdoor compensated supply air temperature control will be active, otherwise (summer) cascaded room temperature control as in room cascade type.
Data & Settings > Temperature control > Room controller >
> Outdoor temp for switch between summer/winter
Data & Settings > Temperature control > Room controller >
> Outdoor temp hysteresis for switch between summer/winter
Extract air (summer) else supply air
Outdoor temperature dependent switching between supply air temperature control and extract air temperature control. When the outdoor temperature is lower than a settable limit (winter), outdoor compensated supply air temperature control will be active, otherwise (summer) cascaded extract air temperature control as in extract air cascade type.
Data & Settings > Temperature control > Extract air controller >
> Outdoor temp for switch between summer/winter
Data & Settings > Temperature control > Extract air controller >
> Outdoor temp hysteresis for switch between summer/winter
Room outdoor compensated
The room temperature can be compensated when the outdoor temperature decreases or increases. One can, for instance, imagine accepting a slightly higher room temperature if it is warm outside or, conversely, a slightly lower temperature if it is chilly. This function is included to conserve energy.
Data & Settings > Temperature control > Room controller >
> Setpoint outdoor curve
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Extract air outdoor compensated
The extract air temperature can be compensated when the outdoor temperature increases. One can, for instance, imagine accepting a slightly higher extract air temperature if it is warm outside or, conversely, a slightly lower extract air temperature if it is chilly. This function is included to conserve energy.
Data & Settings > Temperature control > Extract air controller >
> Setpoint outdoor curve
Extract air dependent supply air
A difference between extract air temperature and supply air temperature can be configured to maintain the supply air temperature setpoint to follow extract air temperature with this difference (+10°C to -10°C). Supply air temperature setpoint = extract air temperature + difference.
Data & Settings > Temperature control > Supply air controller > > Setpoint delta T extract air - supply air
Summer / winter mode
In addition to normal temperature setpoint, the additional setpoint for summer time can be activated
Configuration > Functions > Temperature control > Summer/Winter mode >
“Yes” Options for switching the modes include schedule, changeover, digital input or outdoor temperature
setpoint.
Configuration > Functions > Temperature control > Summer/Winter mode >
Type of switch summer/winter
The second Supply, Extract or Room temperature setpoint then will be available (depends on temperature control type):
Supply:
Data & Settings > Temperature control > Supply air controller > Setpoint
summer supply air >
Extract:
Data & Settings > Temperature control > Extract air controller > Setpoint
summer extract air >
Room:
Data & Settings > Temperature control > Room controller > Setpoint summer
room >
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Heating/Cooling sequences
The supply air temperature is adjusted by controlling the output signals for AHU’s components by regulating sequences. Up to 10 sequences with separate PID control settings can be used. Each sequence can be set for Heating, Cooling, Exchanger, Damper, Pressure/flow compensation or set as Not used. For standardization all 10 sequences have predefined names to cover the most frequent configurations of AHUs. The sequences are also identified by letter A to J. The order of sequence activation is set by assigning order number for heating and cooling. As in configuration example bellow in case of heating demand, the Exchanger (SEQ-B) will start first and Heating (SEQ-A) will follow second. In case of cooling demand, the Exchanger (SEQ-B) will start first and the Cooling (SEQ-C) will follow second.
Configuration > Functions > Function activation > Heating/Cooling
sequences >
Position
Heating
Cooling
Start Heating
Start Cooling
Name
SEQ-A
2
Off
0%
0%
Heating
SEQ-B
1 1 0%
0%
Exchanger
SEQ-C
Off 2 0%
0%
Cooling
SEQ-D
Off
Off
0%
0%
Recirculation 1
SEQ-E
Off
Off
0%
0%
Recirculation 2
SEQ-F
Off
Off
0%
0%
Fan heating/cooling
SEQ-G
Off
Off
0%
0%
Heating 2
SEQ-H
Off
Off
0%
0%
Cooling 2
SEQ-I
Off
Off
0%
0%
Exchanger extract
SEQ-J
Off
Off
0%
0%
Extra heating/cooling capacity
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If required sequence overlapping or dead band can be set by adjusting “Start Heating” and “Start Cooling” sequence parameters. Adjustable range is -100% .. +100%. Negative starting point will create sequence overlap while positive starting point will delay start of the selected sequence.
Position
Heating
Cooling
Start Heating
Start Cooling
Name
SEQ-A
2
Off
50% 0%
0%
Heating
SEQ-B
1 1 0%
0%
Exchanger
SEQ-C
Off 2 0%
-25% 0%
Cooling
SEQ-D
Off
Off
0%
0%
Recirculation 1
SEQ-E
Off
Off
0%
0%
Recirculation 2
SEQ-F
Off
Off
0%
0%
Fan heating/cooling
SEQ-G
Off
Off
0%
0%
Heating 2
SEQ-H
Off
Off
0%
0%
Cooling 2
SEQ-I
Off
Off
0%
0%
Exchanger extract
SEQ-J
Off
Off
0%
0%
Extra heating/cooling capacity
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Changeover settings
Configuration > Functions > Function activation > Heating/Cooling
sequence setup > Changeover settings >
Changeover function combines controls of two sequences (heating type and cooling type) into single set of control signals:
Analogue output signal is used for changeover capacity control.
Digital output signal for starting the changeover sequence
Digital input signal. Open contact gives heating control and closed contact gives cooling
control.
If the input has not been configured, change-over is handled by the internal controller signal. The changeover output signal will follow the two regular output signals of related Heating and Cooling sequences.
For heating control, the heating start digital output or heating pump start output is active. For cooling control, the cooling start digital output or cooling pump start output is active.
If frost protection sensor has been configured, it will function in the usual way when heating is active. However, when cooling is active, it will only be used for indicating temperature.
Application has two changeover sequences (Changeover 1 and Changeover 2). Both of them are similar in functionality, but displayed differently in the flowchart.
Changeover 1 (with SEQ-G for Heating 2 and SEQ-H for Cooling 2) is intended to be used for internal reversible heat pump. Icons of the reversible heat pump will be activated in the flowchart.
Changeover 2 (with SEQ-G for Heating 2 and SEQ-H for Cooling 2) is intended to be used for external changeover coils. Icons of the changeover coil and external heat pump will be activated in the flowchart.
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Heating & Cooling
Exchangers
Rotary exchanger
Rotational speed of the rotary heat exchanger is controlled by output of the exchanger sequence (default SEQ-B). Rotational speed setpoint is set either via internal data bus or analog signal (in hard wired rotary drive option).
Start delay or forced start at 100% of the exchanger can be set in Data & Settings > Temperature control > Exchanger
Plate exchanger
The airflow through the exchanger is controlled by a shut-off damper and a by-pass damper. Both dampers are controlled by the same "Exchanger" type sequence.
Defrosting temperature monitoring
Configuration > Functions > Temperature control > Defrosting temperature
monitoring >
Defrosting is activated either when the digital signal ”Defrosting” is activated or when the value of
”Defrosting temperature” falls below the defrosting limit (-3°C), or when the analogue signal
”Exchanger extract air pressure sensor” rises above the set value for the current pressure. It is
deactivated when the digital signal is reset, or alternatively when the analogue signal exceeds/falls below the limit value plus a settable differential. When defrosting: A PID-controller compares the defrosting setpoint with the signal ”Defrosting exchanger”. The smallest of the output signal from this controller and the output from the ordinary controller is used as output to the dampers. Defrosting pressure monitoring
Defrosting is activated by measuring the pressure difference over the exchanger's extract/exhaust side. The differential pressure transmitter is auto calibrated by the system to obtain the correct pressure in relation to the airflow.
Manual calibration is possible, e. g. after cleaning of exchanger. Defrosting is possible with by-pass or stop defrosting, adjustable in the display. Defrosting is stopped when the desired, adjustable decrease in pressure over the heat exchanger is obtained. If the decrease of pressure does not happen during defrost cycle, the air handling unit is stopped and an alarm is shown in the display. Sectional defrosting
Configuration > Functions > Temperature control > Sectional defrosting > Demand for defrosting is monitored by differential pressure drop over Extract and Exhaust sides of
the plate heat exchanger. The airflow through heat exchanger is controlled by separate controller (Section Defrosting Module = SDM) and dampers dividing the exchanger into sections. Maximum of 5 damper configuration (4 (exchanger) +1 (bypass)) can be implemented. The SDM is controlled by the main controller’s signals Digital output (Defrosting start) and Analog output (Exchanger control). If defrosting is required, a digital output on the main controller is activated. The function ends if differential pressure drop decreases below preset limit.
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Liquid exchanger
A mixing valve in the exchanger circulation system is controlled by the sequence ”Exchanger” and
digital output (“SEQ-B pump”) for pump control and/or signal (“SEQ-B start”) for start heating.
Defrosting temperature monitoring Deicing is activated either when the digital input sensor ”Defrosting temperature” is activated, when the value falls below the deicing limit (-3°C). It is deactivated when the digital input is reset or the analogue input rises above the limit value plus a settable differential. On deicing: A PI-controller compares the deicing setpoint with the signal ”Defrosting Exchanger”. The lesser of the output signal from this controller and the output from the ordinary controller is used as output to the actuator.
Pump indication A feedback from pump (“Pump SEQ-B”) can be used, running indication or alarm indication (“Feedback SEQ-B”).
Water heating
When the unit is in running mode the heating valve is controlled by the analogue output and digital output (“SEQ-A pump”) for pump control and/or signal (“SEQ-A start”) for start heating.
Pump indication A feedback from pump (“Feedback SEQ-A”) can be used for running indication or alarm indication.
Frost protection temperature sensor
The heater return water temperature is measured using the analogue input (”Frost protection sensor”). Low temperatures will generate an internal, proportional signal that is used to force the
heating valve open thereby preventing freeze-up of the heater. The internal signal will begin to rise as the frost protection temperature falls below “Alarm limitation
running mode” + “P-band running mode” in order to reach 100 % output when the signal has fallen to “Alarm limitation running mode”.
Frost guard
When ”Internal signal” reaches 100 % or the digital input (”Defrost switch”) is activated, the unit is
shut down, the heating output is set to completely open mode and an alarm is activated. The unit is restarted when the alarm has been acknowledged and the temperature for the frost protection sensor has risen above “Alarm limit frost” + “P-Band”. The frost protection alarm limits is set in the:
Data & settings > Temperature control > Heating ( Heating 2) Standby mode
If frost protection is activated, the controller will go into ”Standby mode” when the running mode switches to ”Off”. The “Standby mode” will control the heating output to maintain a constant
settable temperature at the frost protection sensor “Setpoint Standby mode”.
Pump control
Pump control setting are available if water has been selected as heating medium for the sequence Configuration options allow choice of Pump running mode ("Auto" or "Always running") and Type of
feedback ("None" / "Alarm" / Run indication"). Setting for pump operation are available in
Data & Settings > Temperature control > Heating >
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Settings include: Pump stop delay. Option available if "Auto" has been selected as pump running mode. The value
indicated time the pump will continue to run after switching off of the start signal of the related sequence
Pump-kick hour. The pump exercise start time. The pump will start and run for 1 minute or the stop delay whichever is longer.
Pump can be set to run when outdoor temperature is lower then set limit [default: 10°C].
Frost protection
The heater return water temperature is measured by "freeze protection temperature 1 (2)" sensor. Low temperatures will generate an internal, proportional signal that is used to force the heating valve open thereby preventing freeze-up of the heater.
Data & Settings > Temperature control > Heating > Freeze protection 1 >
Different alarm levels can be set for unit in stanby and in running mode. Freezing protection signal will begin to rise if the freezing protection temperature falls below
“Alarm level” + “Prop. Band”. When ”Internal signal” reaches 100 % the unit is shut down, the heating output is set to
completely open mode and an alarm is activated. The unit is restarted when the alarm has
been acknowledged and the freezing protection temperature has risen above “Alarm limit”
+ “P-Band”.
Frost protection control is available for all heating sequences that are used for controlling water heaters
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Electric heating
Control The heating is controlled using the analogue output and/or signal for start heating or step controller to control 1..4 digital output steps.
Overheat protection On Activate of the digital input “Overheated electric heater” the unit will be shut down, either according to the stop sequence described in section Start/stop of unit or as an emergency
shutdown. The unit will restart after the alarm has been acknowledged and “Electric heating is
overheated” has reset.
Flow switch Note that activation of the input signal “Flow switch” will also stop the unit. Note: It is important that the high temperature thermostat is hardwired to disconnect the power to the heater. That is to ensure that the heating is shut down when the thermostat is activated even if the Access controller should be faulty.
Fast stop on overheating If the function "Fast stop on overheating" is active, the fans will be immediately stopped when there is an overheating alarm, regardless of the set cool-down time. Step controller heating
Water cooling
Control When the unit is in running mode the coolin valve is controlled by the analogue output and digital output for pump control and/or signal for start cooling.
Pump indication A feedback from pump can be used, running indication or alarm indication.
DX Cooling
DX cooling can be controlled as an external DX coil or integrated reversible heat pump unit. In all cases performance of DX system is controller by a separate controller.
If DX cooling is used in conjunction with room cascade temperature control or extract air cascade temperature control, two options of DX cooling setup are available:
DX cooling without exchanger control
Configuration > Functions > Function activation > Heating/Cooling
sequences > Cooling > Type of cooler > DX
When running cascade control, the supply air controller setpoint is normally controlled by the room/extract air controller output signal. When DX cooling is activated, the supply air controller setpoint is lowered to five degrees (adjustable) below the setpoint given by the room/extract air controller. This prevents the DX cooling from being activated/deactivated too often.
DX cooling with exchanger control
Configuration > Functions > Function activation > Heating/Cooling
sequences > Cooling > Type of cooler > DX with exchanger control
When running cascade control, the supply air controller setpoint is normally controlled by the room/extract air controller output signal. When DX cooling is activated, the supply air controller setpoint is lowered to five degrees
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(adjustable) below the setpoint given by the room/extract air controller. This prevents the DX cooling from being activated/deactivated too often. If the supply air temperature falls below the setpoint given by the room/extract air controller, the heat exchanger output will be activated in order to try to maintain the supply air setpoint given by the room/extract air controller. The output uses P-control with a P-band of half the setpoint lowering (adjustable, 2.5°C as default). The setpoint given by the room/extract air controller cannot drop below the set min limit. When there is no longer a cooling demand, the supply air controller setpoint will return to the value given by the room/extract air controller.
Note: The function cannot be used if the exchanger signal controls a mixing damper. Example:
The room controller gives a supply air setpoint of 16°C. If there is a cooling demand, the supply air controller setpoint is lowered to 11°C (16 – 5) and DX cooling is activated. Should the supply air temperature fall below 16°C, the exchanger output will be activated and reach 100 % output when the supply air temperature has fallen to 13.5°C (16 - 2.5).
DX cooling can be blocked when the outdoor temperature is lower then settable limit
Data & Settings > Temperature control > Cooling >
> Block DX-cooling if outdoor temperature <
DX cooling can be blocked if the supply air fan control signal falls below a preset values
Data & Settings > Temperature control > Cooling >
> Block DX-cooling if supply air fan output signal <
Reversible heat pump
The air handling unit section with heat pump is a separate section in the air handling unit, containin g a fully integrated, complete standalone reversible heat pump system (heating and cooling). All ref rigerant system components are fully integrated into the unit. The refrigerant is evaporated and con densed directly in the integrated coils, and the capacity is controlled automatically and steeples bet ween 5 and 100 %.
Type of heater sequence is set to "DX" Type of cooler sequence is set to either "DX" or "DX with exchanger control"
Both sequences are combined with changeover function default:
SEQ-G Heating 2
Changeover 1
SEQ-H Cooling 2
Inputs and outputs used for controlling the reversible heat pump: DO: Changeover 1
DO: Cooling 2 AO: Changeover 1 DI: Feedback cooling 2 DI: Lock PID controller supply
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Step controller
Two step controllers are available if electric heater, DX cooler or change-over is used for heating or cooling.
Configuration > Functions > Function activation > Heating/Cooling
sequence setup > Step controller
The control signal of the selected sequence or changeover is divided into steps and used to activate digital outputs of the controller.
Two operation modes for step controllers are available: Sequential control
Each output step has individually settable on and off values in percent of the control signal.
Data & Settings > Temperature control > "Sequence" > Step ... start point Data & Settings > Temperature control > "Sequence" > Step ... stop point
Minimal step switching time can be set (minimum time the step has to be inactive or active for a change to occur)
Data & Settings > Temperature control > "Sequence" > Min switch time Minimal supply air fan signal for each step can be used as a step block condition:
Data & Settings > Temperature control > "Sequence" > Block step ... if
supply air fan output signal <
Binary control The heater power outputs should be binary weighted (1:2:4:8 for 4 step controller). The number of loads to be controlled is set. Thereafter the program will automatically calculate the individual activation levels. Switching differential and minimum on/off times can be set. The number of heating steps will be: 2no. of groups-1. In binary mode, the analogue output signal may be used to fill out between the steps. The signal will go 0…100 % between the activation of each step. The load connected to the analogue signal should have the same size as the smallest of the binary groups. In the example below there are 4 heater groups (1:1:2:4) and the total number of heating steps is eight.
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Support control
Activation: Configuration > Functions > Function activation > Support control > “Yes”
Configuration: Configuration > Functions > Support control > Settings: Data & Settings > Demand control > Support Control >
Support control is normally used when room temperature control or extract air control has been
configured. When extract air control is configured a room sensor must be installed. “Support control
Heating” or “Support control Cooling” will run if Support control is configured, the running mode is in
Off-state (timer control OFF and not in extended running) and if conditions call for support control (see below). Minimum run time is settable 0 to 720 minutes (FS= 20 minutes). Support control can also be configured when supply air temperature control is used, if a room sensor is installed. The controller uses the configured min. (FS=15°C) and max. (FS=30°C) limitation values as support control setpoints. However, in this case the min. and max. limitation values cannot be changed. To change the values, temporarily configure room control, change the min. and max. values and then change back to supply air control. Support control can also be configured to start only with the supply air fan. In this mode, the extract air fan is not active. This requires a digital output to be configured, which controls the recirculation damper to open completely so the supply air fan can circulate the air to and from the room. The digital output is called “recirculation damper”.
Support control heating Demand for support control heating is when the room temperature is lower than the start value
which is settable 0 to 30°C. The fans will run at the preset speed, the heater and the heat exchanger are controlled by the supply air temperature controller with the configured max limitation for the supply air (FS=30°C) as setpoint and the cooling is shut off (0%). Support control heating stops when the room temperature rises to the stop value and the minimum run time has been exceeded or the running mode changes to ”On”.
Support control cooling Demand for support control cooling is when the room temperature is higher than the start value
which is settable 20 to 50°C. The fans will run at the preset speed, the heater and the heat exchanger are shut down (0 %) and the cooling is controlled by the supply air temperature controller with the configured minimum limitation (FS=15°C) as setpoint. Support control cooling stops when the temperature falls below the stop value and the minimum run time has been exceeded or the running mode changes to ”On”.
Free cooling
This function is used during the summer to cool the building night-time using cool outdoor air, thereby reducing the need for cooling during the day and saving energy.
Configuration > Functions > Function Activation > Free cooling > “Yes” Free cooling requires an outdoor sensor (or an inlet temperature sensor) and either a room sensor
or an extract air sensor. The outdoor sensor can be placed in the fresh air inlet duct. Free cooling is only activated when all the start conditions are fulfilled. Start conditions:
Less than four days have passed since the unit was last in running mode.
The outdoor temperature during the previous running period exceeded a set limit (22°C).
It is between 00:00 and 07:00 in the day (settable).
The unit is stopped by schedule
The unit is scheduled to run in next 24 hours.
Data & Settings > Demand Control > Free cooling > If the outdoor sensor is located in the fresh air inlet duct and/or an extract air sensor is selected
and ALL the start conditions are fulfilled, free cooling is activated and will run for 3 minutes to
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ensure that the temperature measurement when using an extract air sensor reflects the corresponding room temperature and that the outdoor temperature sensor senses the outdoor temperature even if it is placed in the fresh air inlet duct. If the outdoor sensor is not located in the fresh air inlet duct and a room sensor is selected, the unit will not start free cooling as long as all the temperatures are not within the start and stop temperature intervals. After three minutes, the stop conditions will be controlled. Stop conditions:
Outdoor temp above the set max. value (18°C) or below the set min. value (condensation risk, 10°C).
The room temp/extract air temp. is below the set stop value (18°C).
The unit is running by schedule, extended running or is stopped by external switch..
It is past 07:00 in the day.
If any stop condition is fulfilled after three minutes, the unit will stop again. Otherwise, operation will continue until a stop condition is fulfilled. When free cooling is active, the fans run at normal speed or the set value for pressure/flow control. An offset can also be entered for the fan setpoints during free cooling. The digital output ”Free cool run” is active. The outputs Sequences (temperature) are interlocked.
After free cooling has been active, the heating output is blocked for 60 minutes (configurable time).
Data & Settings > Demand Control > Free cooling >
> Time to block heat output after free cooling >
Pretreatment
Configuration > Functions > Function Activation > Pretreatment > “Yes” Pretreatment activation during free cooling
Configuration > Functions > Pretreatment > Control of dampers and pump for preheated or pre-cooled outdoor air via an underground intake
channel. The digital output ”Pretreatment” is set to preheating when the unit is started and the
outdoor temperature is below the set heating start limit (default 8°C) or to precooling when the outdoor temperature is above the set cooling start limit (default 19°C). If the outdoor temperature exceeds the set heating start limit by more than 1°C (fixed), preheating will be aborted, as well as if the outdoor temperature falls below the cooling start limit by 1°C.
If a sensor is configured in the intake duct (”intaketemp”) this temperature will be compared with
the outdoor temperature. If the temperature in the intake duct does not exceed the outdoor temperature by more than 1°C (adjustable) 5 minutes (adjustable) after start-up when using preheating, preheating will be aborted. The same conditions apply to precooling, i.e. if the intake temperature is not more than 1°C (adjustable) cooler than the outdoor temperature, precooling will be aborted.
Pretreatment always starts at start-up of the unit, if the outdoor temperature so permits. If pretreatment is aborted due to a small difference between the intake temperature and the outdoor temperature, pretreatment will be blocked for 6 hours. Then pretreatment will start (if the outdoor temperature so permits) and run for at least 5 minutes (adjustable) Data & Settings > Temperature control > Pretreatment>
Cooling recovery mode
Activation of cooling recovery mode enables use of exchanger and damper sequences for reusing cool extract air.
Configuration > Functions > Temperature control > Cooling recovery mode >
“On” The mode activates if there is a demand for cooling and the extract air temperature is a settable
amount lower than the outdoor temperature.
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Configuration > Functions > Temperature control > Temperature difference
to start cooling recovery >
The function also activates the heating function “Free heating”. If there is demand for heating and the outdoor temperature is higher than the extract air temperature, outdoor air will primarily be used.
Extra controller
Activation: Configuration > Functions > Function Activation > Extra controller > “Yes”
Configuration: Configuration > Functions > Extra controller Settings: Data & settings > Temperature control > Supply air controller
An independent temperature control circuit for control of for additional heater or cooler. It has an analogue input signal for temperature sensors and an analogue output signal 0…10 V. There is also a digital output signal which is activated when the analogue output signal is above 1 V and deactivated when the analogue signal is below 0.1 V. The circuit can be configured to be active all the time or to be active only when the main unit is running at normal speed.
The extra controller can also be used for humidity control. The cooling battery will be used for dehumidification if the room/extract air humidity is too high. The function uses the sensor “Extra
unit temp” and is placed immediately after the cooling battery. The function also requires use of a
room humidity or extract air humidity sensor. Example:
If the room humidity exceeds the setpoint for the function, the cooling battery will be controlled by the external controller. The heater is controlled normally. When the room humidity falls below the setpoint once more, the cooling control will return to normal control. A hysteresis of 1 % is added to the function. The function can be used for “Cascaded room temperature control”, “Cascade connected extract
air temperature control”, “Outdoor compensated room temperature control” as well as “Outdoor
compensated extract air control”. An alarm will be triggered if “Extra controller” is in manual position or if a sensor error occurs.
Preheater
Preheater is used to maintain temperature or humidity of fresh air at preset level. The function prevents icing, over utilization of after heater and water condensation in filters by preheating incoming fresh air.
Activation: Configuration > Functions > Function Activation > Preheater > “Yes” Configuration: Configuration > Functions > Preheater >
The function controls water or electric heating coil places on the intake of the unit. Configuration steps for each preheater type are similar to after-heater configuration
Preheater can be used either for low limiting temperature of intake air or for controlling intake air saturation with water vapor. Therefore one of two sub-functions can be selected - "Preheating" or "Filter drying".
Preheater output is adjusted by PID regulator. PID regulation starting point can be set.
Configuration > PID controller > Preheater > Start with output [default
0%]
Changing of this value will set output to entered level and then regulate from it.
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Preheater sub-function: Preheating
Configuration > Functions > Preheater > "Preheating" The function is used to ensure optimal exchanger thermal efficiency by preventing frost formation;
Preheater reduces the load on after heater while plate heat exchanger is in defrost mode with by­pass open.
It is required to select preheater temperature sensor. Selection of start/stop function limits activation of preheater to specific running mode.
Preheater will activate in the selected running mode and regulate accordingly to preheater temperature sensor and preheating setpoint.
Data & Setting > Temperature control > Preheater >
Preheater sub-function: Filter drying
Configuration > Functions > Preheater > "Filter drying" The pre-heating of intake air is used to reduce air saturation to acceptable level (default 65%). It can be activated in certain running mode, temperature limit or by optional outdoor humidity
sensor. Combined options for activation are also possible. Filter drying function works by adjusting temperature difference between two sensors of choice. Preheater inlet and preheater outlet air temperature sensors must be selected.
Activation of the function is related to sum of start conditions. Filter drying is activated if all conditions are fulfilled.
It is possible to choose running mode then function is active:
o Starting up o Starting up & Unit running o Starting up & Unit running & Cooling down
Settable outdoor temperature and humidity can block function from activating:
o Stop filter drying if outdoor temperature < (default 0
o
C)
o Stop filter drying if outdoor temperature > (default 50
o
C)
o Stop filter drying if outdoor humidity < (default 65%)
Active period can be extended by setting "Stop delay" time. The preheater will be active for the set time after running mode changes
Preheater can be boosted to fixed output level for a settable time before entering "cooling down" and stopping. The outdoor air temperature and humidity conditions shall be fulfilled for the activation of the boost. Unit must also be in "Unit running" mode for boost to activate.
e.g.1 : it is needed to dry filter at startup for at least 10 minutes:
The total active period will be the sum of "Starting up" and "Stop delay" times.
e.g.2: it is needed to dry filter for 10 minutes before stopping at 50% of preheater capacity:
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Fan control
Fan control type
Configuration > Functions > Function activation > Fan control type >
Pressure
During pressure control, two separate signals are used for supply and extract air and two separate analogue input signals for supply and extract air for pressure transmitters. The fan speeds are adjusted to maintaining constant pressure.
Flow
Instead of giving a pressure setpoint value, it is possible to use an airflow volume value. The value from the pressure transmitter is recalculated to a volume flow
Manual
Variable speed drive-controlled fans can be controlled at a fixed rotational speed. The rotational speed is selected by setting a fixed output signal (0 – 100%). Values for normal and reduced speed can be configured for each fan. Fans that are run with a fixed output signal can also be compensated (see the section above). In this mode, pressure sensors are not needed.
External
Two 0…10 V input signals are used for direct control of variable speed drive-controlled fans. The signal is received from e.g. a VAV unit. The signal controls the fans 0…100% (0…10 V on the analogue output). Pressure transmitters are not used in this control mode.
Supply air pressure and extract air fan slave
The rotational speed of the supply air fan is controlled by a pressure transmitter (”Pressure supply
air”) which is placed in the supply air duct. The extract air fan does not have a pressure transmitter,
instead you let the output for the extract air fan follow the control signal for the supply air fan. A scaling factor can be added if the characteristics of the extract air fan are not the same as the characteristics of the supply air fan. (Only pressure control of the supply air fan is possible using this function.) The extract air fan will start directly at 50% after the start delay. Then the heating of the exchanger will work for this operating mode as well. When the supply air fan starts, the extract air fan will be slave controlled by the supply air flow.
Supply air pressure with extract air flow slave
The rotational speed of the supply air fan is controlled by a pressure transmitter (“Pressure supply
air”) which is placed in the supply air duct. The extract air fan is controlled by the supply air flow, to
achieve a balanced ventilation. A pressure transmitter ("Flow supply air") which is placed in the supply air fan cone gives a measured value of the present supply air flow. A corresponding
pressure transmitter (”Flow extract air”) is placed in the extract air fan cone and gives a measured
value of the extract air flow. The supply air flow is the setpoint used for control of the extract air fan. A scaling factor can be added if the extract air fan does not have the same characteristics as the supply air fan.
Extract air pressure with supply air slave
The rotational speed of the extract air fan is controlled by a pressure transmitter (“Pressure extract
air”) which is placed in the extract air duct. The supply air fan has no pressure transmitter. Instead,
the supply air fan output is made to follow the extract air fan control signal. A scaling factor can be added if the supply air fan characteristics are not the same as the characteristics of the extract air fan (only pressure control of the extract air fan is possible using this function).
Extract air fan pressure with supply air flow slave
The rotational speed of the extract air fan is controlled by a pressure transmitter (”Pressure extract
air”) which is placed in the extract air duct. The supply air fan is controlled by the extract air duct
flow to achieve a balanced ventilation. A pressure transmitter (“Flow extract air”) placed in the
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extract air fan cone provides a measurement of the current extract air flow. A corresponding
pressure transmitter (“Flow supply air”) is placed in the supply air fan cone, providing a
measurement of the supply air flow. The supply air fan is controlled using the extract air flow as a setpoint. A scaling factor can be added if the supply air fan does not have the same characteristics as the extract air fan.
Fan configuration
Configuration > Functions > Fan control > The controller supports number of Modbus communication capable fans. Such fans can be
controlled over internal bus of the unit. Alternatively, the fans can be hardwired to signal terminals of the controller and controlled directly. Depending on preferred fan control type – several configuration options are available.
Fan The air handling unit can be a single flow (Supply air or Extract air) or two flow (Supply air + Extract
air). Flow presentation Flow presentation is active if flow control type has been chosen. As an option representation can
be enabled to display flow of both fans even when pressure control or slave control is used. If flow display is enabled by this option or by fan control type – right flow calculation settings should be entered.
Flow calculation
Configuration > Functions > Fan control > Flow calculation supply
(extract) air >
k-factor describes the characteristics of fan’s impeller. It is usually provided on the informational sticker on the fan or in catalog data. x-factor normally shouldn’t be changed. The following formulas for calculation of flow:
Type of feedback Supply air fan (Extract air fan) There are two fan monitoring options if digital inputs are used for fan operation feedback. They can
be configured either for indication of the motor running or for monitoring of motor alarm contacts. Configuration > Functions > Fan control >
An input configured for run indication should normally be closed during operation. Open input when the motor is running, i.e. motor control output is activated, will generate an alarm. For supply air fans and extract air fans, there is also a conflict alarm, i. e. an alarm if the run indication input is closed even though the motor control output is not activated. An input configured as motor protection should be normally open, i. e. closed contact when the motor is running, i.e. motor control output is activated, will generate an alarm.
The controller supports simultaneous use of analog and digital fan operation watchdogs. When running variable speed drive-controlled fans, the pressure signal from each respective fan’s pressure transmitter is normally used as run indication signal. If the pressure or flow falls below the set value during normal operation, a malfunction alarm is activated.
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Data & Settings > Fan control > Supply air fan > Min pressure for supply air fan indication
Data & Settings > Fan control > Supply air fan > Min flow for supply air
fan indication
Fan levels
The controller supports up to three operation speeds (Low, Normal and High): Configuration > Functions > Function Activation > Fan levels >
After activating operation speed levels the setpoint for each fan and each level can be set: Data & Settings > Fan control > Fan setpoints >
Changing between the fan operation levels is done using the schedule by activating extended operation function with digital input signals.
Fan compensation
Despite of active fan level, upon the need the actual fan speed can be adjusted by defining compensation curves.
Configuration > Functions > Function Activation > Fan compensation curves
> “Yes” The function allows to set up to three independent curves. They can be used to set a compensation
based on the configured analogue input signal (temperature, pressure, flow humidity, CO2). The compensation can be selected to apply to both fan or only one of the fan, to low, normal, high or all speeds and only when defrosting.
Configuration > Functions > Fan compensation curves > The curve has three parameter pairs which correspond to the value of the compensation at three
different related sensor values. Data & Settings > Fan control > Fan compensation curves >
Extra fan motor control
The controller can control start/stop of up to two additional fans.
Configuration > Functions > Function activation > Extra fan motor control
("Yes" / "1" / "2")
Extra fans can be set to run then digital input is active, unit is running or by time schedule
Configuration > Functions > Extra fan motor control > Start/Stop function
fan motor 1 (2) > Stop delay time for the fans can be set
Data & Settings > Fan control > Extra fan motor control
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Humidity control
Humidity control can be configured as Humidification, Dehumidification or both Humidification and Dehumidification.
Activation: Configuration > Functions > Function Activation Configuration: Configuration > Functions > Humidity/Dehumidify Settings: Data & Settings > Humidity controller
Two humidity sensors can be connected, a room sensor for control and an optional duct sensor for maximum limiting. The limit sensor can be omitted. The humidity control is handled by a PI-controller. The humidity sensors must give 0…10 V DC for 0…100 % RH.
Humidification
An analogue output is used to control a humidifier. The output will increase on decreasing humidity. A digital output can also be used to start a humidifier. Maximum limitation function using duct humidity sensor: If the maximum limitation is 80 % RH and the hysteresis is 20 % RH, the controller output signal will begin decreasing at 60 % RH. When halfway to 80 % RH (i.e. when at 70 % RH), half the output signal will be damped. If the humidity in the duct still reaches 80 % RH, the entire output signal will be damped.
Dehumidification
An analogue output is used to control a dehumidifier. The output will increase on increasing humidity. A digital output can also be used to start a dehumidifier. Humidification/dehumidification An analogue output is used to control a humidifier. The output will increase on decreasing humidity. The cooling output Y3 will be activated for dehumidification through condensation. The output will increase on increasing humidity. This signal overrides the cooling signal from the temperature controller so the output can be activated for dehumidification even if the temperature controller demand is zero. For good temperature control when using cooling for dehumidification it is important that the cooler is placed first in the air stream so that the exchanger and heater can be used to reheat the air after dehumidification. Digital humidity signal A digital output signal, "Dehumidification/Humidification", can be used for on/off control of humidifiers/dehumidifiers. The output signal has an Activate value and a Deactivate value which are connected to the humidity controller output. The signal is activated when the humidity controller output rises above the set Activate value and is deactivated when the humidity controller output drops below the set Deactivate value. If a start signal is needed for a cooling unit or a magnetic valve for DX dehumidification, the digital output signal “Start P1-Cooling” should be used. In this case, the “pump” stop delay should be set to 0 s.
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CO2 control
In applications with varying occupancy the fan speeds, mixing damper or both can be controlled by the air quality as measured by a CO2 sensor.
With the CO2 function it’s possible to start and stop the fans, compensate the fan speed and in
combination with mixing damper let in more outdoor air depending on the CO2 value.
Fan start/stop
Activation: Configuration > Functions > Function Activation > CO2 control > Fan start/stop function
Configuration: Configuration > Functions > CO2 control > Settings: Data & Settings > Demand control > CO2 >
When the function is activated with start/stop function and the CO2 value rises above settable start value the fans will start at configured speed, if they are not already running. The fans will stop when the CO2 value falls to a settable hysteresis (default: 160 ppm) below the start value. and after minimal time for CO2 control has passed.
Mixing damper function
Configuration > Functions > Function Activation > CO2 control > Mixing
damper function
Activation of recirculation function is required for visual representation of the mixing damper in the flowchart.
Configuration > Functions > Function Activation > Recirculation > “Yes” CO2 control by mixing damper involves configuration of temperature control sequences
“Recirculation 1” and “Recirculation 2”. Recirculation 1 is used as driving signal for Mixing damper. Recirculation 2 is used as driving signal for Outdoor air (Fresh air) damper Primary use for mixing function is to save energy by recirculating extracted air. Mixing damper
would open first followed by closing of outdoor air damper. Increased ratio of recirculated air would save more energy but would also increase CO2. To keep CO2 at acceptable level the CO2 controller regulates back (close mixing and open outdoor air dampers) to reduce mixing ratio.
The CO2 control option must be activated to make sequence output CO2 dependent.
Configuration > Functions > Function activation > Heating/Cooling
sequences > Recirculation 1 > CO2 control > CO2 sequence 2
Configuration > Functions > Function activation > Heating/Cooling
sequences > Recirculation 2 > CO2 control > CO2 sequence 1
If just supply air fan is used for recirculating mixed air, the extract air fan should be slowed down to keep balance of fresh and exhaust air flows.
Configuration > Functions > Fan control > Extract air fan slaved by
exchanger supply air flow > “Yes” Parameters of flow calculation through the exchanger then can be adjusted
Configuration > Functions > Fan control > Flow calculation exchanger
supply air >
The setpoint of acceptable CO2 level can be set Data & Settings > Demand Control > CO2 Control > Setpoint mixing damper >
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Enthalpy control
For the enthalpy calculation to be made the functions enthalpy control and cooling recovery must be active.
Measures and compares the energy content (enthalpy) of the outdoor air and the extract air. Calculating the enthalpy means to calculate the energy content of the air, taking into consideration
both the temperature and air humidity. The value is given in energy per kilogram air (kJ/kg). If the enthalpy is higher outdoors than in the extract air, the recirculation damper function will be
overridden to increase the recirculation. The function is not active when using free cooling, in which case outdoor air is used for cooling the
room instead. If both outdoor sensor and intake sensor is configured it uses the intake sensor. In order for the
enthalpy calculation to be made the functions enthalpy control and cooling recovery must be active, and four sensors are required:
Outdoor temperature sensor/Intake temperature sensor
Outdoor humidity sensor
Room/Extract air temperature sensor
Room humidity sensor
Dampers
Dampers in use can be selected Configuration > Functions > Function activation > Damper >
If Extract air damper is used instead of Exhaust air or if they both are used in combination, the settings for flowchart can be changed
Configuration > Functions > Flow chart setup >
Fire dampers
Fire dampers are normally configured to open on fire alarm. However, they can be configured to be normally open instead via the display.
Fire damper exercising
Fire damper exercising can be configured. The exercise interval is settable. To be able to use this function, all the dampers must have end-position switches. The digital input: "Fire damper end-switch monitoring" should be wired to all the fire damper end position switches.
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When the test cycle is initiated, the output "Fire dampers" will be activated and the dampers will begin to move. Within the set time (90 sec) the signal on "Fire damper end-switch monitoring" must change to indicate that the dampers have left their normal positions. If not an alarm will be triggered. Then, within the set time, ”Fire damper, end-switch monitoring” must change again to indicate that all the dampers have reached the other end position. If not an alarm will be triggered. When all dampers have reached the end position the output "Fire dampers" will be reset to drive the dampers back to normal position. Again, within the set time (90 sec) the signal on the input "Fire damper end-switch monitoring" must change to indicate that the dampers have left the end positions. If not an alarm will be triggered. Then, within the set time, "Fire damper end-switch monitoring" must change again to indicate that all the dampers are back to their normal positions. If not an alarm will be triggered. The controller can be configured to stop the air handling unit during the damper testing. All dampers must be wired to the same output in order to get correct results. The fire alarm input can be configured as normally closed or normally open. In- and outputs
DO
Outdoor air damper
DO
Exhaust air damper
DO
Fire damper
DI
Fire alarm
DI
Fire damper end switch monitoring
Fire function
Fire dampers are normally closed and configured to open if a fire takes place. However, it is possible to instead configure them to be normally open, as well as to configure the controller
operating mode at a fire alarm. The following options are available: “Stopped", “Continuous run", “Run via normal start/stop conditions”, “Only extract air fan in operation”, “Only supply air fan, 100 % heating and alarm block” or “Continuous run, 100 % heating and alarm block”. “Alarm block”
here means that all alarms will be blocked. It is possible to configure which speed the fans should have when in fire mode – however, this is
also possible when the fire function has been set to “Run via normal start/stop conditions”. See
section “Configurable speed in different unit modes” for more information.
Fire alarm priority is for the unit to not stop for any other alarm (e.g. frost protection) when it has been configured for continued operation during fire alarms. However, the digital input ”external switch” will still stop the unit.
Smoke function
Smoke function has almost the same function as Fire function but it has lower priority than Fire
function and it don’t’ control the fire dampers. It’s possible to configure controller operating mode at
a smoke alarm. The following options are available: “Stopped", “Continuous run", “Run via normal start/stop conditions”, “Only extract air fan in operation”, “Only supply air fan, 100 % heating and
alarm block” or “Continuous run, 100 % heating and alarm block”. “Alarm block” here means that all alarms will be blocked. It is possible to configure which speed the fans should have when in smoke mode – however, this is also possible when the smoke function has been set to “Run via normal start/stop conditions”. See section “Configurable speed in different unit modes” for more information. Smoke alarm priority is for the unit to not stop for any other alarm (e.g. frost protection) when it has been configured for continued operation during smoke alarms. However, the digital input ”external switch” will still stop the unit.
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I/O allocation settings
I/O allocation settings show only sensors/signals that are activated in configuration. The allocation of inputs and outputs defines the routes for data exchange between controller and connected devices.
The actual devices (sensors, fans, transmitters, switches, pumps etc.) that are not connected over internal bus line should be hardwired directly to the controller‘s or expansion unit‘s terminals.
Analog inputs
Configuration > I/O allocation settings > Analog inputs >
Analog input
Description
Outdoor temperature
Temperature sensors
Intake air temperature
Supply air temperature
Exhaust air temperature
Extract air temperature
Room temperature 1
Room temperature 2
Room temperature 3
Room temperature 4
Frost protection temperature 1
Frost protection temperature 2
Frost protection temperature 3
Defrosting temperature
Extra controller temperature
Efficiency temperature exchanger
Pressure supply air
Differential pressure transmitters
Pressure extract air
Flow supply air
Flow extract air
Pressure filter supply air
Pressure filter extract air
Pressure exchanger extract air
Flow exchanger supply air
CO2 room/extract air
CO2 level transmitter
Humidity sensor room/extract air
Relative humidity transmitters
Humidity sensor supply air
Humidity outdoor
External control supply air fan
External setpoint devices
External control extract air fan
External setpoint temperature
External setpoint flow
Extra sensor 1
Extra sensors or transmitters
Extra sensor 2
Extra sensor 3
Extra sensor 4
Extra sensor 5
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Analog outputs
Configuration > I/O allocation settings > Analog outputs >
Analog output
Description
Heating
Output for SEQ-A (Heating)
Exchanger
Output for SEQ-B (Exchanger)
Cooling
Output for SEQ-C (Cooling)
Recirculation 1
Output for SEQ-D (Recirculation 1)
Recirculation 2
Output for SEQ-E (Recirculation 2)
Fan heating/cooling
Output for SEQ-F (Fan setpoint compensation)
Heating 2
Output for SEQ-G (Heating 2)
Cooling 2
Output for SEQ-H (Cooling 2)
Exchanger extract
Output for SEQ-I (Exchanger extract)
External heating/cooling capacity
Output for SEQ-J (External heating/cooling capacity)
Changeover 1
Output for Changeover 1
Changeover 2
Output for Changeover 2
Supply air fan
Supply air fan output signal
Extract air fan
Extract air fan output signal
Humidity
Humidifier / De-humidifier output signal
Step controller 1
Output signal used to fill out between the steps Step controller 2
Extra controller
Output for extra controller capacity
Temperature output
Output for selected temperature scaled to 0-10V
Preheater
Output for preheater capacity
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Digital inputs
Configuration > I/O allocation settings > Digital inputs >
Digital input
Description
Feedback supply air fan
Triggers alarm 1: Malfunction supply air fan 1
Feedback extract air fan
Triggers alarm 6: Malfunction extract air fan 1
Alarm extra fan motor 1
Triggers alarm 40: Malfunction extra fan motor 1
Alarm extra fan motor 2
Triggers alarm 41: Malfunction extra fan motor 2
Start/(Stop) extra fan motor 1
Start/stop signal for fan if Configuration > Functions > Extra fan motor control > Start/Stop function fan motor 1 (2) > "Digital input"
Start/(Stop) extra fan motor 2
Extended operation low speed
Manual control: low speed
Extended operation normal speed
Manual control: normal speed Extended operation high speed
Manual control: high speed
External stop
Manual stop
Fire alarm
N/A
Smoke sensor alarm
Triggers alarm 59: Smoke alarm
External alarm
N/A
Fire damper position switch
Fire damper end switch for functioning testing
Feedback SEQ-A
Triggers alarm 43: Malfunction heating (SEQ-A)
Feedback SEQ-B
Triggers alarm 44: Malfunction exchanger (SEQ-B)
Feedback SEQ-C
Triggers alarm 45: Malfunction cooling (SEQ-C)
Feedback SEQ-D
Triggers alarm 46: Malfunction recirculation 1 (SEQ-D)
Feedback SEQ-E
Triggers alarm 47: Malfunction recirculation 2 (SEQ-E)
Feedback SEQ-F
Triggers alarm 48: Malfunction fan setpoint comp (SEQ-F)
Feedback SEQ-G
Triggers alarm 49: Malfunction heating 2 (SEQ-G)
Feedback SEQ-H
Triggers alarm 50: Malfunction cooling 2 (SEQ-H)
Feedback SEQ-I
Triggers alarm 51: Malfunction exchanger extract (SEQ-I)
Feedback SEQ-J
Triggers alarm 52: Malfunction external heating/cooling (SEQ-J)
Alarm acknowledgment
N/A
Flow guard
Triggers alarm 55: Alarm low air flow
Defrost switch
N/A
Recirculation operation
N/A
Cooling/(heating) changeover 1
N/A
Cooling/(Heating) changeover 2
N/A
Rotary exchanger alarm
N/A
Frost protection switch
N/A
Overheated electric heater
N/A
Filter guard supply air
N/A
Filter guard extract air
N/A
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Extra alarm 1
Undefined inputs for external alarms. Alarm name and action can be set.
Extra alarm 2
Extra alarm 3
Extra alarm 4
Extra alarm 5
Extra alarm 6
Extra alarm 7
Extra alarm 8
Extra alarm 9
Extra alarm 10
Lock PID controller supply
Lock supply air temperature controller
Summer/(winter) mode
N/A
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Digital outputs
Configuration > I/O allocation settings > Digital outputs >
Digital output
Description
SEQ-A start
SEQ-A..J start digital output is related to corresponding sequence. Digital output is engaged if sequence is active
SEQ-B start
SEQ-C start
SEQ-D start
SEQ-E start
SEQ-F start
SEQ-G start
SEQ-H start
SEQ-I start
SEQ-J start
SEQ-A pump
SEQ-A..J pump digital output is related to corresponding sequence and is enabled if pump control has been selected. Digital output is engaged for active sequence according to pump control rules
SEQ-B pump
SEQ-C pump
SEQ-D pump
SEQ-E pump
SEQ-F pump
SEQ-G pump
SEQ-H pump
SEQ-I pump
SEQ-J pump
Supply air fan start
fan start digital outputs allow activation of fans or frequency drives in hard wired installations
Extract air fan start
Recirculation air damper
Damper digital outputs can be used for controlling hardwired ON-OFF damper actuators
Outdoor air damper
Exhaust air damper
Fire damper
Sum alarm 1
Output is engaged in case of active "A/B" or just "A" level alarm. Option selectable in Configuration > Function > Extra indications & outputs > Sum alarm outputs >
Sum alarm 2
Output is engaged in case of active "B" or "B/C" level alarm. Option selectable in Configuration > Function > Extra indications & outputs > Sum alarm outputs >
Extra fan motor 1 start
Activated for starting extra fan motors Extra fan motor 2 start
Extra time channel 1
Output is engaged during active time period set for corresponding time channel.
Extra time channel 2
Extra time channel 3
Extra time channel 4
Free cooling running
Indication of free cooling mode being active
Pretreatment start
Indication of pretreatment
Running indication
Indication of unit running
Step controller 1 step 1
Outputs are engaged for corresponding active step of the step
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Step controller 1 step 2
controller
Step controller 1 step 3
Step controller 1 step 4
Step controller 2 step 1
Step controller 2 step 2
Step controller 2 step 3
Step controller 2 step 4
Dehumidify/(Humidify)
Used for on/off control of humidifiers/dehumidifiers
Changeover 1
engaged if start or pump start outputs of connected sequences are active.
Changeover 2
Outdoor controlled exchanger
Outdoor temperature activated output for control of hardwired exchanger
Auxiliary indication 1
Configurable outputs engaged at alarm, fan level, running mode or at 100% of selected sequence level
Auxiliary indication 2
Auxiliary indication 3
Preheater start
Digital output is engaged if preheater is active
Preheater pump
Digital output is engaged for preheater to pump control rules
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Filter monitoring
Activation: Configuration > Functions > Function activation > Filter monitoring > "Yes"
Configuration: Configuration > Functions > Filter monitoring > The application supports two modes of monitoring contamination level of the air filters:
Guard - digital switch. A pressure switch is connected to digital input of the controller. The
switch activates once pressure drop across the filter is higher then manually preset limit.
Sensor - pressure transmitter. Filter monitoring is made air flow dependent. This means that a
higher pressure drop is permitted across a filter at a higher air flow. The dependency curve can be adjusted in filter alarm configuration (alarms 53 and 54):
Configuration > Alarms > Air and temperature control > Filter alarm supply air (53)
Configuration > Alarms > Air and temperature control > Filter alarm
extract air (54)
In addition to pressure drop monitoring - notification for planned filter replacement can be set: Configuration > Functions > Filter monitoring > Filter alarm time (month)
Upon end of the period the service interval alarm will be triggered (alarm 79).
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Starting and stopping the unit
The unit can be put into operation using schedule, extended running switch, forced recirculation switch or if conditions for free cooling are met. It is possible that few running modes are active at the same time. In that case the unit runs at running mode which has higher priority.
Schedule
Access controller has a year-base clock function. This means that a week-schedule with holiday periods for a full year can be set. The clock has an automatic summertime/wintertime change-over. Each day has up to two individual running periods. For 24 hour running, set a period to 00:00 – 24:00. To disable a period, set it to 00:00 – 00:00. If both periods of a day are set to 00:00 – 00:00, the unit will not run at that speed that day. For 24 hour running, set a period to 00:00 – 24:00. If you want to run the unit from one day to another, e.g. from Mon 22:00 to Tue 09:00, the desired running time for both days must be entered.
If the unit shall run at that speed during the holiday period – it can also be scheduled here. There can be up to three independent schedules (one for each fan speed in use). If on/off
recirculation is used with scheduled control, the additional “Extra time channel 4” schedule will be
available. If running periods in schedules overlap, the schedule for the higher speed gets the priority
Lowest priority Highest priority
Active Mode/Speed
Recirculation
(Extra Time
Channel 4)
Low Speed
Normal Speed
High Speed
ON
OFF
OFF
OFF
Recirculation
ON
ON
OFF
OFF
Low Speed
ON
ON
ON
OFF
Normal Speed
ON
ON
ON
ON
High Speed
Up to 24 individual holiday periods can be configured. A holiday period can be anything from one day up to 365 days. Holiday schedules has priority over other schedules. Time settings > Schedule > Holiday calendar
Extended running
Digital inputs can be used to force the unit to start although the timer says the running mode should be “Off”.
Configuration > Functions > Function Activation > Extended operation >
“Yes” The unit can be set for extended running at one or all available speeds
Configuration > Functions > Extended operation >
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Digital input of the controller must be assigned for extended running switch Configuration > I/O allocation settings > Digital inputs >
If momentary switch is used to activate the function, the time for extended operation can be set Time settings > Extended operation stop delay >
Then time is set to 0min, the unit will only run if the digital input is closed.
External stop
The ”External stop” signal will stop the unit, even if the timer or any of the extended operation signals says it should stay in running mode.
Configuration > Functions > Function Activation > External stop > “Yes” Digital inputs of the controller must be assigned for external stop function
Configuration > I/O allocation settings > Digital inputs >
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Communication
Terminals
The Access controller contains dedicated terminals for Ethernet, HMI and EFX display and four terminals for internal and external bus communications.
Int-link 1 and Int-link 2 are parallel and designated for internal bus communication. Int-link 1 and Int-link 2 terminals correspond to “Port 3” in the menu. BMS terminal corresponds to “Port 2” in the menu. Ext-link terminal corresponds to “Port 1” in the menu. Ethernet – for connecting to local TCP/IP network HMI – for connecting NaviPad. This connector support PoE (Power over Ethernet) therefore no
additional power source for NaviPad is needed. EFX connector for E3-DSP external display unit.
Ports
Configuration > System settings > Communication >
The communication ports in the Access controller Port 1 (Ext-link), Port 2 (BMS) and Port 3 (Int-link 1|2) can be configured for particular function.
Port function
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These ports can operate as follows: EXOline slave – Connection to EXO SCADA system and application tool; EXOline master – Connection to expansion units and Pressigo pressure transmitters; Modbus slave – Connection to BMS via Modbus RTU; Modbus master – Bus communication to components inside AHU; BACnet MSTP slave - Connection to BMS via BACnet MSTP; External display – Connection to touch display; EFX master – communication to expansion units via EFX protocol.
Cloud
Cloud function must be enabled if the controller shall access “Systemair Connect” cloud service. The provided serial number is unique identification of the controller and must be entered upon request while registering at “Systemair Connect”.
Configuration > System settings > Communication > Cloud >
BACnet
BACnet/IP shall be enabled if controller is connected to BMS via this protocol. The following entries include device name and BACnet communication related settings.
Message format
For proper communication, the right message format needs to be configured. Available formats and description
Baud rate
Description
9k6 bps
9600bps
14k4 bps
14400bps
19k2 bps
19200bps
28k8 bps
28800bps
38k4 bps
38400bps
57k6 bps
57600bps
76k8 bps
76800bps
115k2 bps
115200bps
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Communication devices
Configuration > System settings > Communication devices >
The Access controller supports up to 20 devices connected via communication BUS (Modbus and EXOline). Only limited number of predefined device models is supported.
Modbus devices on the bus must have unique address assigned. The address shall be the same as set in the device.
The device shall also hold the same message format and baud rate settings as the port it is connected to.
Function
Every device on the bus must have type and function assigned. Different functions are available in dependence on device type
Configuration > System Settings > Communication devices > Device (n) > Function >
Name
Each device can have a name assigned which would indicate device type and function
Configuration > System Settings > Communication devices > Device (n) > Name >
This name will be used in Device “drop down list” when you select Device under I/O allocation.
Communication monitor
Configuration > System settings > Communication > Communication monitor > Communication monitor is port independent and is used to monitor if communication in selected
protocol is active. available protocols:
- EXOline slave
- Modbus slave
- BACnet MS/TP
- BACnet IP Communication timeout - a maximum time between data exchanges. If no data exchange happens
during this time - the alarm is triggered. Alarm 186: Communication monitoring error
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Alarms
Settings for controller's alarms are located in Configuration > Alarms
The alarms can be searched if the alarm number is known. Configuration > Alarms > Search alarm no:
Each alarm has independent settings:
o Action - defining forced performance of the unit in occurrence of the alarm ( "No action"
/ "Fast stop" / "Normal stop" / "Low speed" / "Normal speed" / "High speed");
o Level - defining class the alarm is assigned to or if it is disabled. By default "Class A" -
alarms with highest severity, "Class B" - medium severity, "Class C" - low importance;
o Delay - time from alarm condition occurrence till alarm triggering.
For easier navigation all alarms are divided into six groups
Air and temperature control
Configuration > Alarms > Air and temperature control
ID
Alarm name
Alarm trigger
53
Filter alarm supply air
N/A
54
Filter alarm extract air
N/A
55
Alarm low air flow
DI: Flow guard
56
Extra freeze protection
N/A
57
Defrost protection exchanger alarm
N/A
63
Electric heater is overheated
DI: Overheated electric heater
65
Low efficiency exchanger
Efficiency bellow limit
66
Defrosting alarm
N/A
81
Deviation alarm supply temperature
N/A
82
Deviation alarm Flow/pressure supply air
N/A
83
Deviation alarm Flow/pressure extract air
N/A
86
High supply air temperature
Temperature above alarm limit
87
Low supply air temperature
Temperature bellow alarm limit
88
Supply air temperature max limit
Temperature above alarm limit
89
Supply air temperature min limit
Temperature bellow alarm limit
90
High room temperature
Temperature above alarm limit
91
Low room temperature
Temperature bellow alarm limit
92
High extract air temperature
Temperature above alarm limit
93
Low extract air temperature
Temperature bellow alarm limit
94
High outdoor air temperature
Temperature above alarm limit
95
Low outdoor air temperature
Temperature bellow alarm limit
96
Freeze protection alarm 1
Temperature bellow alarm limit
97
Freeze protection alarm 2
Temperature bellow alarm limit
98
Freeze protection alarm 3
Temperature bellow alarm limit
187
Leakage heater valve
N/A
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Extra functions
Configuration > Alarms > Extra functions
ID
Alarm name
Alarm trigger
33
External fan 1 run
N/A
34
External fan 2 run
N/A
40
Malfunction external fan 1
DI: Alarm extra fan motor 1
41
Malfunction external fan 2
DI: Alarm extra fan motor 2
60
External stop
DI: External stop
61
External alarm
N/A
79
Alarm service interval
N/A
84
Deviation alarm humidity
N/A
85
Deviation alarm extra controller
N/A
109
High temperature selected sensor 1
Temperature above alarm limit
110
Low temperature selected sensor 1
Temperature bellow alarm limit
111
High temperature selected sensor 2
Temperature above alarm limit
112
Low temperature selected sensor 2
Temperature bellow alarm limit
163
Sensor error CO2
Sensor faulty (Invalid reading) or missing
164
Sensor error humidity room/extract air
Sensor faulty (Invalid reading) or missing
165
Sensor error humidity supply air
Sensor faulty (Invalid reading) or missing
166
Sensor error humidity outdoor
Sensor faulty (Invalid reading) or missing
167
Sensor error extra controller
Sensor faulty (Invalid reading) or missing
181
Malfunction extra controller
N/A
Extra sensors and alarms
Configuration > Alarms > Extra sensors and alarms
ID
Alarm name
Alarm trigger
68
Extra alarm 1
N/A
69
Extra alarm 2
N/A
70
Extra alarm 3
N/A
71
Extra alarm 4
N/A
72
Extra alarm 5
N/A
73
Extra alarm 6
N/A
74
Extra alarm 7
N/A
75
Extra alarm 8
N/A
76
Extra alarm 9
N/A
77
Extra alarm 10
N/A
99
High temperature extra sensor 1
Temperature above alarm limit
100
Low temperature extra sensor 1
Temperature bellow alarm limit
101
High temperature extra sensor 2
Temperature above alarm limit
102
Low temperature extra sensor 2
Temperature bellow alarm limit
103
High temperature extra sensor 3
Temperature above alarm limit
104
Low temperature extra sensor 3
Temperature bellow alarm limit
105
High temperature extra sensor 4
Temperature above alarm limit
106
Low temperature extra sensor 4
Temperature bellow alarm limit
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107
High temperature extra sensor 5
Temperature above alarm limit
108
Low temperature extra sensor 5
Temperature bellow alarm limit
170
Sensor error extra sensor 1
Sensor faulty (Invalid reading) or missing
171
Sensor error extra sensor 2
Sensor faulty (Invalid reading) or missing
172
Sensor error extra sensor 3
Sensor faulty (Invalid reading) or missing
173
Sensor error extra sensor 4
Sensor faulty (Invalid reading) or missing
174
Sensor error extra sensor 5
Sensor faulty (Invalid reading) or missing
Fire/Smoke
Configuration > Alarms > Fire/Smoke
ID
Alarm name
Alarm trigger
42
Error fire damper position
N/A
58
Fire alarm
N/A
59
Smoke detector alarm
DI: Smoke sensor alarm
183
Service alarm smoke detector
N/A
184
Sensor error smoke detector
Sensor faulty (Invalid reading) or missing
Component malfunction
Configuration > Alarms > Component malfunction
ID
Alarm name
Alarm trigger
1
Malfunction supply air fan 1
DI: Feedback supply air fan
2
Malfunction supply air fan 2
N/A
3
Malfunction supply air fan 3
N/A
4
Malfunction supply air fan 4
N/A
5
Malfunction supply air fan 5
N/A
6
Malfunction extract air fan 1
DI: Feedback extract air fan
7
Malfunction extract air fan 2
N/A
8
Malfunction extract air fan 3
N/A
9
Malfunction extract air fan 4
N/A
10
Malfunction extract air fan 5
N/A
11
Alarm supply air fan 1
N/A
12
Alarm supply air fan 2
N/A
13
Alarm supply air fan 3
N/A
14
Alarm supply air fan 4
N/A
15
Alarm supply air fan 5
N/A
16
Alarm extract air fan 1
N/A
17
Alarm extract air fan 2
N/A
18
Alarm extract air fan 3
N/A
19
Alarm extract air fan 4
N/A
20
Alarm extract air fan 5
N/A
35
Malfunction pump heater
N/A
36
Malfunction pump cooler
N/A
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Malfunction pump exchanger
N/A
38
Malfunction fire damper
N/A
39
Malfunction damper
N/A
43
Malfunction heating (SEQ-A)
DI: Feedback SEQ-A
44
Malfunction exchanger (SEQ-B)
DI: Feedback SEQ-B
45
Malfunction cooling (SEQ-C)
DI: Feedback SEQ-C
46
Malfunction recirculation 1 (SEQ-D)
DI: Feedback SEQ-D
47
Malfunction recirculation 2 (SEQ-E)
DI: Feedback SEQ-E
48
Malfunction fan setpoint comp (SEQ-F)
DI: Feedback SEQ-F
49
Malfunction heating 2 (SEQ-G)
DI: Feedback SEQ-G
50
Malfunction cooling 2 (SEQ-H)
DI: Feedback SEQ-H
51
Malfunction exchanger extract (SEQ-I)
DI: Feedback SEQ-I
52
Malfunction external heating/cooling (SEQ-J)
DI: Feedback SEQ-J
67
Rotary exchanger alarm
N/A
78
Internal battery error
N/A
144
Sensor error outdoor air temp
Sensor faulty (Invalid reading) or missing
145
Sensor error intake air temp
Sensor faulty (Invalid reading) or missing
146
Sensor error supply air temp
Sensor faulty (Invalid reading) or missing
147
Sensor error exhaust air temp
Sensor faulty (Invalid reading) or missing
148
Sensor error extract air temp
Sensor faulty (Invalid reading) or missing
149
Sensor error room temp 1
Sensor faulty (Invalid reading) or missing
150
Sensor error room temp 2
Sensor faulty (Invalid reading) or missing
151
Sensor error room temp 3
Sensor faulty (Invalid reading) or missing
152
Sensor error room temp 4
Sensor faulty (Invalid reading) or missing
153
Sensor error pressure supply air
Sensor faulty (Invalid reading) or missing
154
Sensor error pressure extract air
Sensor faulty (Invalid reading) or missing
155
Sensor error flow supply air
Sensor faulty (Invalid reading) or missing
156
Sensor error flow extract air
Sensor faulty (Invalid reading) or missing
157
Sensor error pressure exchanger supply air
Sensor faulty (Invalid reading) or missing
158
Sensor error pressure exchanger extract air
Sensor faulty (Invalid reading) or missing
159
Sensor error defrost temperature
Sensor faulty (Invalid reading) or missing
160
Sensor error frost protection 1
Sensor faulty (Invalid reading) or missing
161
Sensor error frost protection 2
Sensor faulty (Invalid reading) or missing
162
Sensor error frost protection 3
Sensor faulty (Invalid reading) or missing
168
Signal error external control supply air fan
Sensor faulty (Invalid reading) or missing
169
Signal error external control extract air fan
Sensor faulty (Invalid reading) or missing
175
Sensor error external setpoint device temperature
Sensor faulty (Invalid reading) or missing
176
Signal error external flow setpoint
Sensor faulty (Invalid reading) or missing
177
Sensor error filter monitoring supply air
Sensor faulty (Invalid reading) or missing
178
Sensor error filter monitoring extract air
Sensor faulty (Invalid reading) or missing
179
Sensor error efficiency temperature
Sensor faulty (Invalid reading) or missing
180
Communication fault device
Device on the bus is not responding
182
Internal error
N/A
185
Malfunction preheater
DI: Feedback preheater
186
Communication fault BMS master
N/A
188
Sensor error preheater temperature
Sensor faulty (Invalid reading) or missing
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Manual operation and warnings
Configuration > Alarms > Manual operation and warnings
ID
Alarm name
Alarm trigger
21
Warning supply air fan 1
N/A
22
Warning supply air fan 2
N/A
23
Warning supply air fan 3
N/A
24
Warning supply air fan 4
N/A
25
Warning supply air fan 5
N/A
26
Warning extract air fan 1
N/A
27
Warning extract air fan 2
N/A
28
Warning extract air fan 3
N/A
29
Warning extract air fan 4
N/A
30
Warning extract air fan 5
N/A
31
External operation supply air fan
N/A
32
External operation extract air fan
N/A
62
Service stop
N/A
64
Warning freeze protection
N/A
80
Restart blocked after power on
N/A
113
Manual operation air handling unit
Manual operation
114
Manual operation supply air
Manual operation
115
Manual operation supply air fan
Manual operation
116
Manual operation extract air fan
Manual operation
117
Manual operation heater
Manual operation
118
Manual operation exchanger
Manual operation
119
Manual operation cooler
Manual operation
120
Manual operation damper
Manual operation
121
Manual operation pump heater
Manual operation
122
Manual operation pump exchanger
Manual operation
123
Manual operation pump cooler
Manual operation
124
Manual operation damper recirculation
Manual operation
125
Manual operation damper outdoor air
Manual operation
126
Manual operation damper exhaust air
Manual operation
127
Manual operation fire damper
Manual operation
128
Sequence in manual operation
Manual operation
129
Sequence in manual operation
Manual operation
130
Sequence in manual operation
Manual operation
131
Sequence in manual operation
Manual operation
132
Sequence in manual operation
Manual operation
133
Sequence in manual operation
Manual operation
134
Sequence in manual operation
Manual operation
135
Sequence in manual operation
Manual operation
136
Sequence in manual operation
Manual operation
137
Sequence in manual operation
Manual operation
138
Output in manual operation
Manual operation
139
Input in manual operation
Manual operation
140
Manual operation extra controller
Manual operation
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Manual operation external fan motor 1
Manual operation
142
Manual operation external fan motor 2
Manual operation
143
Manual operation pretreatment
Manual operation
Systemair Sverige AB Industrivägen 3 SE-739 30 Skinnskatteberg, Sweden
Phone +46 222 440 00 Fax +46 222 440 99
www.systemair.com
Access V4.X
Configuration Manual
· 153830 · en_GB · A001
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