Systema Eolo 20AC, Eolo 30AE, Eolo 30AC, Eolo 50AC, Eolo 70AC Instruction Manual

...
EOLO
GAS AIRTIGHT SUSPENDED
WARM AIR HEATERS
Series with axial fan models 20AE, 30AE, 50AE, 70AE, 90AE
Series with centrifugal fan models 20AC, 30AC, 50AC, 70AC, 90AC
INSTRUCTION MANUAL
INSTALLATION, USE AND MAINTENANCE
ENGLISH
Read this manual carefully before starting up the system. In order to improve the product, Systema reserves the right to modify the content without prior notice.
Via San Martino 17/23 S. GIUSTINA IN COLLE (PD) loc. Fratte Fontane Bianche PADOVA - ITALY Tel 0039 0499355663 (8 linee r.a.) Fax 0039 0499355699
Revion 10EE0112
E-mail: systema@systema.it
commercial informations
http://www.systema.it
technical informations
Gas airtight suspended warm air heaters - EOLO
SYSTEMA S.p.A.
Contents
1 GENERAL RULES .............................................................................. 5
2 PACKAGING ....................................................................................... 5
2.1 List of packing ...................................................................................................... 5
3 GENERAL TECHNICAL SPECIFICATIONS ....................................... 7
3.1 Description and operating specifications .......................................................... 7
3.2 Technical specifications....................................................................................... 8
3.2.1 Suction series with axial fans .............................................................................................8
3.2.2 Suction series with centrifugal fans ...................................................................................9
3.3 Main control and safety components on the appliance .................................. 10
3.4 Overall dimensions ............................................................................................. 12
3.5 Exploded view of Eolo heaters ..........................................................................13
3.5.1 Exploded view of Eolo20AE .............................................................................................13
3.5.2 Exploded view of Eolo20AC............................................................................................. 13
3.5.3 Exploded view of Eolo30AE .............................................................................................14
3.5.4 Exploded view of Eolo30AC............................................................................................. 14
3.5.5 Exploded view of Eolo50AE-Eolo70AE ............................................................................ 15
3.5.6 Exploded view of Eolo50AC-Eolo70AC ...........................................................................15
3.5.7 Exploded view of Eolo90AE .............................................................................................16
3.5.8 Exploded view of Eolo90AC............................................................................................. 16
3.5.9 Legend of components ....................................................................................................17
3.6 Position of the ignition and detection electrodes............................................ 18
3.7 Position of the nozzle ........................................................................................ 18
4 INSTALLATION ................................................................................. 19
4.1 Place of installation and safety distances ........................................................19
4.2 Installing the appliance ...................................................................................... 20
4.2.1 Fitting the brackets for Eolo 20 ........................................................................................ 20
4.2.2 Fitting the brackets for Eolo 30-50-70-90 ........................................................................ 21
4.3 Fitting the fire damper (optional) ....................................................................... 22
5 SETTING UP THE APPLIANCE ........................................................ 23
5.1 Examples of applications ................................................................................... 23
6 DISCHARGE AND SUCTION DUCTS .............................................. 24
6.1 Coaxial roof discharge for Eolo20 (type C32) ..................................................25
6.2 Coaxial wall discharge for Eolo20 (type C12) .................................................. 26
6.3 Separate wall discharge for Eolo20 (type C12) ................................................ 27
6.4 Coaxial roof discharge for Eolo30-50-70-90 (type C32) ................................... 28
6.5 Coaxial wall discharge for Eolo30-50-70-90 (type C12) ................................... 29
6.6 Separate wall discharge for Eolo30-50-70-90 (type C12) ................................. 30
6.7 Separate roof discharge for Eolo30-50-70-90 (type C32) ................................ 31
7 GAS PIPES........................................................................................ 32
7.1 Connecting the appliance .................................................................................. 32
8 ELECTRICAL SYSTEM..................................................................... 33
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8.1 Connection diagram to CE type boards mod. 04CEQU1202 (without timer)
and mod. 04CEQU1203 (with timer) .................................................................. 33
8.2 Connection to the board code 04CEQU1204 .................................................... 34
8.3 Internal wiring diagram Eolo 20-30-50 ............................................................... 35
8.4 Internal wiring diagram Eolo 70-90 .................................................................... 36
Gas airtight suspended warm air heaters - EOLO
9 INSPECTION AND STARTING UP THE SYSTEM ......................... 37
9.1 Preliminary ignition procedures ........................................................................ 37
9.2 Ignition phases.................................................................................................... 37
9.3 Adjusting the pressure on the solenoid valve and pressure intake ............... 38
9.4 Bi-thermostat for adjusting fan start-up ............................................................ 39
9.3 Measuring the efficiency .................................................................................... 40
9.3.2 Measuring the temperature of combustion air .................................................................. 40
10 MAINTENANCE ................................................................................ 41
10.1 Gas conversion ................................................................................................... 41
10.1.1 Conversion from Natural Gas to LPG .............................................................................. 41
10.1.2 Conversion from LPG to Natural Gas .............................................................................. 42
10.2 Operating faults................................................................................................... 43
11 WARRANTY ...................................................................................... 44
11.1 Subject-matter and duration of the warranty .................................................... 44
11.2 Exclusions from the warranty ............................................................................ 44
11.3 Competence ........................................................................................................ 45
11.4 Operativeness and efficacy of the warranty ..................................................... 45
11.5 Responsibility ..................................................................................................... 45
11.6 Legal disputes  Territorial competence and rights of the parties .................. 45
12 SETTING ASIDE............................................................................... 4 5
13 NOTES .............................................................................................. 46
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Gas airtight suspended warm air heaters - EOLO
SYSTEMA S.p.A.
1 GENERAL RULES
This instruction manual is an integral and essential part of the appliance and must be kept carefully beside the appliance for further consultation.
Read the instructions and warnings contained in this manual carefully as they provide important information on safety, installation, use and maintenance.
IMPORTANT !!
In the event of this manual being misplaced contact the manufacturer immediately.
Several appliances installed in the same room or in directly communicating rooms, are considered as a single system, with a thermal capacity of the total of the thermal capacities of each single appliance.
Their use is not permitted to heat rooms destined for handicraft or industrial activities in which processes and materials stored may cause the formation of gas, vapours or powders susceptible to induce fires or explosions.
Installation must be performed by professionally qualified personnel responsible for compliance with the current safety standards. The manufacturer declines all responsibility in the event of damages caused by erroneous installation or improper and/or incorrect use of the appliance.
The packaging materials (nylon, foamed polystyrene, wood, staples, etc.) must not be left within the reach of children as they are potential sources of danger.
Initial ignition of the appliance must be performed by qualified personnel.
In the case of the appliance shutting down or functioning incorrectly it must be switched off. Any repairs or replacement of spare parts must be performed solely by qualified personnel using exclusively original spare parts. Non-compliance with the aforesaid rules may endanger the safety of the appliance.
To guarantee correct operation of the appliance it is fundamental to carefully follow the instructions provided by the manufacturer and to have the appliance serviced by qualified personnel at least once a year.
N.B. To switch off the appliance always used the ambient thermostat and not the master switch on the
control board on the ground, as this could cause overheating in the combustion chamber with consequent damage to the appliance.
The heater may be installed outdoors with temperatures down to -15°C. Below this temperature operation of the appliance is no longer guaranteed.
2 PACKAGING
2.1 List of packing
a) The appliance complete with all its parts is delivered packed and wrapped in a protective nylon film
inside which the following are also found: the wall-mounting brackets, the electric control board with relevant thermostat with probe (if requested) and two air/fume terminations (if requested).
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Gas airtight suspended warm air heaters - EOLO
Fig.1 Appliance Packing
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Gas airtight suspended warm air heaters - EOLO
SYSTEMA S.p.A.
3 GENERAL TECHNICAL SPECIFICATIONS
3.1 Description and operating specifications
EOLO suspended gas warm air heater is composed of a combustion chamber in stainless steel, inside which a gaseous component (natural gas or LPG) is combusted. In just a few minutes the external surfaces of the combustion chamber and fume tube nest, lapped by ambient air circulated by the fans, reach their operating temperature.
The appliance operates automatically; the systems for electronic control, mixing, combustion, ignition, suction of combustion air and discharge of fumes are housed in a compartment provided with an inspection hatch that makes adjustment and maintenance operations easy to perform. A fan-limit safety bi-thermostat controls start-up and shut-down of the fan unit, also shutting down the burner in the case in which the supply air temperature exceeds the safety values permitted.
Suction of combustion air and discharge of fumes can be conveyed directly outside the building (type C appliance); therefore, there is no communication between the combustion chamber and the indoor environment (this guarantees maximum safety).
In the summer the fan unit can be operated alone to provide ambient comfort and provide a supply of fresh air. To switch to this operation press the button on the aluminium front of the bi-thermostat.
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3.2 Technical specifications
3.2.1 Suction series with axial fans
Gas airtight suspended warm air heaters - EOLO
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Gas airtight suspended warm air heaters - EOLO
3.2.2 Suction series with centrifugal fans
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SYSTEMA S.p.A.
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Gas airtight suspended warm air heaters - EOLO
3.3 Main control and safety components on the appliance
a) Electronic control unit: one for all models. This controls opening of the gas solenoid valve and
ignition of the burner. After receiving the electrical signal from the ambient thermostat, it checks that the pressure switch is operating normally (ignition is not enabled unless this check is passed). It then enables prewash of the combustion chamber (4 exchanges) and then ignition by means of a spark. If the flame is not detected (ionization probe) within the safety time the appliance shuts down. To restart it wait a few seconds and press the specific reset button with LED on the control board.
CONTROL UNIT TECHNICAL SPECIFICATIONS
Make ............................................................ BRAHMA ........................BRAHMA
Mod .............................................................. CM 31 F .......................... CM 32 F
Supply voltage .............................................. 220/240 V 50/60 Hz ....... 220/240 V 50/60 Hz
Utilization temperature .................................. de -20 °C à + 60°C ......... de -20 °C à + 60°C
Prewash time ............................................... 20 sec ............................. 20 sec
Safety time at start-up .................................. max 10 sec ..................... max 10 sec
Safety time at shut-down .............................. < 1sec............................. < 1 sec
b) Differential pressure switch: the aim of this is to interrupt operation of the appliance if the flow rate
of the fan-exhaust fan is insufficient caused either by a fault in the fan or by clogging in the combustion circuit (combustion air duct, combustion chamber, heat exchanger, combustion products discharge), both of which can be caused by bad combustion  CO forming above the permitted limits. This is located inside the compartment which houses all the control components, and detects, by means of two silicone tubes, both the pressure in the combustion air suction duct and the pressure inside the burner box in which the combustion torch is located. The difference between the two pressure values with the exhaust fan operating is the control signal for safe and correct combustion.
PRESSURE SWITCH SPECIFICATIONS
Make ..................................................................................................... HUBA CONTROL
Code ...................................................................................................... 605.99501
Assembly position ................................................................................. vertical
Max. working pressure .......................................................................... 5000 Pa
Reset point (opening) ............................................................................ 110 Pa (+/- 16 Pa)
Pneumatic connection ...........................................................................Ø 6,2 mm
Utilization temperature ...........................................................................-30°C, +85°C
c) Gas valve: this is multifunction and multigas with double safety solenoid valve (connected in series)
in class B. Provided with a pressure regulator, slow ignition device and gas filter. Located on the aluminium body are the threaded gas inlet-outlet connection ½ RP UNI-ISO 7, with relevant pressure inlet and outlet. Gas valve adjustment and the only maintenance operation that can be performed on the valve (replacement of the coils) must only be executed by qualified technicians.
GAS VALVE TECHNICAL SPECIFICATIONS
Make ..................................................................................................... SIT CONTROLS
Mod. ...................................................................................................... 830 TANDEM
Supply voltage .......................................................................................220/240 V 50/60 Hz
Degree of electrical protection ...............................................................IP 54
Closing time .......................................................................................... < 1s
Utilization temperature ...........................................................................0° ÷ +60 °C
-20° ÷ +60 °C (on request)
Range of output pressure ......................................................................3 ÷ 50 mbar
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Gas airtight suspended warm air heaters - EOLO
d) Fan-limit safety bi-thermostat with automatic reset: this has a double aim:
-to control start-up of the fans after the air has reached 50°C and shut-down of these when the air temperature has dropped below 30°C;
-to interrupt operation of the appliance if there is abnormal overheating of the air (>90°C); the appliance can be reset manually using the reset button located on the board.
SAFETY BI-THERMOSTAT TECHNICAL SPECIFICATIONS
Limit control ...........................................................................................4 (4) A
Fan control ............................................................................................ 7 (7) A
Supply voltage ....................................................................................... 230-240 V
SYSTEMA S.p.A.
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3.4 Overall dimensions
SERIES AE with axial fan
Front view Rear view Side view
SERIES AC with centrifugal fan
Gas airtight suspended warm air heaters - EOLO
Front view Rear view Side view
Fig.2 Overall dimensions
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Gas airtight suspended warm air heaters - EOLO
3.5 Exploded view of Eolo heaters
3.5.1 Exploded view of Eolo20AE
SYSTEMA S.p.A.
Fig. 3 Exploded view of EOLO20AE
3.5.2 Exploded view of Eolo20AC
Fig. 4 Exploded view of EOLO20AC
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3.5.3 Exploded view of Eolo30AE
Gas airtight suspended warm air heaters - EOLO
Fig.5 Exploded view of EOLO30AE
3.5.4 Exploded view of Eolo30AC
Rev. 10EE0112
Fig.6 Exploded view of EOLO30AC
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Gas airtight suspended warm air heaters - EOLO
3.5.5 Exploded view of Eolo50AE-Eolo70AE
SYSTEMA S.p.A.
Fig. 7 Exploded view of Eolo50AE-Eolo70AE
3.5.6 Exploded view of Eolo50AC-Eolo70AC
Fig. 8 Exploded view of Eolo50AC-Eolo70AC
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