Synthesis Technology MOTM-900 Assembly Instructions & Owner's Manual

MOTM-900 Power Supply

Assembly Instructions & Owner’s Manual

Synthesis Technology

6625 Quail Ridge Dr.

Fort Worth, TX 76180

[phone]

www.synthtech.com

June 25, 2003

SYNTHESIS TECHNOLOGY

MOTM-900 POWER SUPPLY

BILL OF MATERIALS

Please check off each item as you verify the contents.

 1ea Power One linear supply
 1ea MOTM-900 front panel
 1ea AC Input connector & fuse (EC version will include a jumper wire).
 1ea Power distribution pc board
 1ea Power switch
 1ea No-clean solder
 1ea Wire set, including:

1ea green wire with #6 ring terminal & 0.250 FASTON, 600V
1ea black wire with 0.187 uninsulated and 0.250 FASTONs, 600V
1ea white wire with 0.187 uninsulated and 0.250 FASTONs, 600V
1ea white wire with 0.250 FASTON and stripped end, 600V
1ea black wire with 0.250 FASTON and stripped end, 600V
1ea white wire with 0.250 FASTON and stripped end, 300V
1ea red wire with 0.250 FASTON and stripped end, 300V
1ea black wire with 0.250 FASTON and stripped end, 300V

The 600V wire has thicker insulation. The voltage rating may be
printed on the wire itself.

 1ea Hardware set, including:

2ea larger diameter heat-shrink tubing
6ea small diameter heat-shrink tubing
1ea #6 KEPS nut
2ea #8 KEPS nut
2ea 4-40 x ½ screw
2ea #4 KEPS nut
6ea #6-32 x ¼ screw
1ea small tie-wrap
6ea #8-32 x 3/8 black screw (4 are for mounting the module)

SYNTHESIS TECHNOLOGY PAGE 2

MOTM-900 ASSEMBLY 6/26/03
WWW.SYNTHTECH.COM

The MOTM-900 Power Supply is a UL/CSA/CE approved linear regulator for powering up
to 22 MOTM modules. Input voltages from 100VAC to 240VAC can be used with the proper
wiring. Power to each module is by a 4-conductor 18ga. jumper cable, that plugs into the
power distribution board.

This kit requires very little soldering (only 5-7 wires), and can be assembled in about 1
hour.

PARTS LIST

Please carefully check that you have received all of the parts on the Parts List. If you have
a shortage, please notify us at once.

TOOLS REQUIRED

The following tools are needed in order to build your kit.

• #1 Phillips screwdriver

• soldering iron (special no-clean solder is provided)

• chain nose or needle-nose pliers

• a set of nut drivers

• diagonal wire cutters

• a heat-gun is highly recommended. Try the Alpha FitGun 3.

• DVM is handy to check the output voltages

HOW THE INSTRUCTIONS ARE FOLLOWED

There is a check box
is useful if you have to stop in the middle and need to remember where you are in the
process. Please read the instruction BEFORE you start: there may be info at the end that’s
important.

Remember: this is NOT a speed contest. It is an accuracy contest.

PHASE 1: Power input switch and fuseholder.

 by each instruction. After completing the step, check the box. This

1)

 Locate the power switch. It is a ‘press fit’ into the front panel. It goes in the small

rectangular hole. IMPORTANT: the ‘0’ (off position) MUST be oriented to the top. The
‘1’ (on position) is the bottom of the switch. Firmly press the switch into the hole. You
may hear a slight ‘snap’.

 Locate the AC input connector. Check to see that the proper fuse is installed. It is

2)
located in a little slide-out drawer: get a fingernail on the small lip and pull out. For

North America & Japan versions, this is a 800ma fuse. For all others, it is a 400ma fuse.
Replace the drawer.

SYNTHESIS TECHNOLOGY PAGE 3

MOTM-900 ASSEMBLY 6/26/03
WWW.SYNTHTECH.COM