Syntec instruments 6A Series Hardware Specifications

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 1 -

Description:

The Syntec 6A Series Controllers are based on embedded systems architectures and are

equipped with 8-inch LCD displays and universal text key panels. The systems come with

integrated servo axes, spindles, and hand wheels. USB ports are also available on the front

panel. This series provides high stability, ease of use, and high reliability at a low price.

General Specifications:

●3-axis servo positioning and control

●Universal text key panel

●1 spindle DA (+/-10V), including one Encoder

●Dedicated matrix scan port on the operation panel

●1 dedicated hand wheel axis, including 7 IN signals

●2 USB ports are provided on the front panel, supporting hot swapping

●16 Direct Input points

●Adapter ( 100~240V AC 50/60Hz ) included

●16 Direct Output points

●Operating ambient temperature 55°C

System Roadmap:

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 2 -

Mechanical Specifications:

6A-4012-T2 Structural Dimensions Diagram

◆◆ IInnssttaallllaattiioonn HHoollee SSiizzee SSppeecciiffiiccaattiioonnss ((uunniittss:: mmmm))

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 3 -

6A-4012-M Structural Dimensions Diagram

◆◆ IInnssttaallllaattiioonn HHoollee SSiizzee SSppeecciiffiiccaattiioonnss ((uunniittss:: mmmm))

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 4 -

6A-4018-M2 Structural Dimensions Diagram

◆◆IInnssttaallllaattiioonn HHoollee SSiizzee SSppeecciiffiiccaattiioonnss ((uunniittss:: mmmm))

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 5 -

6A-4018-T3 Structural Dimensions Diagram

◆◆IInnssttaallllaattiioonn HHoollee SSiizzee SSppeecciiffiiccaattiioonnss ((uunniittss:: mmmm))

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 6 -

12

1920

Connector Pindefine：

External Input Interface (X1)：

The controller itself provides a total of 16 I digital input signals to use with the MLC.

Direct connections can be made to various types of test and sensor devices (such as

proximity switches, micro switches, etc..) for use with the TB16IN, thereby simplifying wiring.

●This is a Source input. (Commonly known as: positive common +COM)

Internal circuit

●We also provide input terminal block modules (TB16-IN) with finished wires, which you

are welcome to take advantage of.

●If you do not wish to use TB16-IN, you can also connect your own wires.

●Standard wire lengths: 1.8M 3.5M 5.5M 8M.

●Input terminal block module (TB16-IN) support information:

Pin

Signal

Pin

Signal

01

--

02

--

03

GND

04

GND

05

Input 7

06

Input 15

07

Input 6

08

Input 14

09

Input 5

10

Input 13

11

Input 4

12

Input 12

13

Input 3

14

Input 11

15

Input 2

16

Input 10

17

Input 1

18

Input 9

19

Input 0

20

Input 8

Terminal block

Wiring

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 7 -

12

1920

External Output Interface (Y1)：

Direct connections can be made to various driving switches (such as electromagnetic

contactors, relays, etc.) for use with TB16OUT, thereby simplifying wiring.

●This is a Source input. (Commonly known as: positive common +COM); each Output

has its own independent short-circuit protection. When the short-circuit protection is

triggered, the external load is cut off. The operational current allowed for each output point is

150 mA; please do not exceed this limit.

Internal circuit

●We also provide input terminal block modules (the TB16-OUT Series) with finished

module

specifications

TB16IN-PHO

Supports SOURCE

and SINK

TB16IN

Supports SOURCE

Pin

Signal

Pin

Signal

01

24V

02

24V

03

GND

04

GND

05

Output 7

06

Output 15

07

Output 6

08

Output 14

09

Output 5

10

Output 13

11

Output 4

12

Output 12

13

Output 3

14

Output 11

15

Output 2

16

Output 10

17

Output 1

18

Output 9

19

Output 0

20

Output 8

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 8 -

wires, which you are welcome to take advantage of.

●If you do not wish to use TB16-OUT, you can also connect your own wires.

●Standard wire lengths: 1.8M 3.5M 5.5M 8M.

●Output terminal block module (TB16-OUT) support information:

Operation Panel Matrix Scan Interface (H/K):

Pin

Signal

Pin

Signal

01

XDO 48

02

XDO 49

03

XDO 50

04

XDO 51

05

XDO 52

06

XDO 53

07

XDO 54

08

XDO 55

09

XDO 56

10

XDO 57

11

XDO 58

12

XDO 59

13

XDO 60

14

XDO 61

15

XDO 62

16

GND

17

VEXT

18

XDI 48

19

XDI 49

20

XDI 50

21

XDI 51

22

XDI 52

23

XDI 53

24

XDI 54

25

XDI 55

26

--

●In terms of application, the matrix scan interface circuit is divided into the Data

Terminal

block module

Wiring specifications

TB16OUT-R8

8 DC/AC relay outputs.

TB16OUT-R8T8

16 outputs, including 8 DC transistor outputs and 8 DC/AC Relay

outputs.

The maximum allowed output for each transistor is 24V/2A; it must

be confirmed before usage that loads will not exceed these limits.

TB16OUT-T16

The maximum allowed DC output for the 16 transistors is 24V/2A.

12

2526

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 9 -

1

6

11

5

10

15

line, Scan, and Indicator portions, as shown in the three blocks in the interface circuit

below:

Internal circuit Internal circuit Internal circuit

●Please note that the VEXT and GND power source wirings can only withstand

voltages within the 5VDC ±10% range. We recommend using the 5V European-standard

terminal provided by the controller itself for wiring.

Please do not connect the 24VDC from the machine to the HardKey European-standard

power source terminal.

Servo Control Interface (P1~P3):

Pin

Signal

Pin

Signal

Pin

Signal

1

A+ 6 Z-

11

CW+

2

A- 7 ALM+(+24V)

12

CW-

3

B+ 8 ALM-(GND)

13

CCW+

4

B- 9 SERVO-ON

14

CCW-

5

Z+

10

SERVO-CLR

15

OUT_COM

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 10 -

1

6

11

5

10

15

Servo axis P-COMMAND wiring schematic diagram:

We recommended that you check that the ALM+ and ALM- signal wires are properly

connected before operating the machine.

Dedicated Hand Wheel Interface (MPG):

A
A/
B
B/
Z
Z/
ALM+
ALM­SER-ON
SER-CLR
CW+
CW­CCW+
CCW­COM

1:A+

2:A-

3:B+

4:B-

5:C+

6:C-

7:ALM+

8:ALM-

9:SER-ON

10:SER-CLR

11:CW+

12:CW-

13:CCW+

14:CCW-

15OUT-COM

SERVO DRIVER

P1~P3

SERVO MOTOR

SYNTEC 6A

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 11 -

Line driver MPG hand wheel wiring schematic diagram (Future Life EHDW-(E~F)SERIES)

Pin

Signal

Pin

Signal

Pin

Signal

1

MPG_A+

6

MPG_Z-

11

IN60

2

MPG_A-

7

IN56

12

IN61

3

MPG_B+

8

IN57

13

IN62

4

MPG_B-

9

IN58

14

GND

5

MPG_Z+

10

IN59

15

VCC(+5V)

3:A
5:A/
4:B
6:B/

7:AXIS 1
8:AXIS 2
9:AXIS 3
10:AXIS 4
11:RATE*1
12:RATE*10
13:RATE*100
2:DC0V
1:DC POWER

1:A+

2:A-

3:B+

4:B-

7:XDI56
8:XDI57
9:XDI58

10:XDI59

11:XDI60
12:XDI61
13:XDI62

14:GND

15:VCC(+5V)

MPG

P5

SYNTEC 6A

SYNTEC 6A

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 12 -

Open collector MPG Hand Wheel Wiring Schematic Diagram (Future Life

EHDW-B(A~C)SERIES)

The MPG port on the controller can withstand a maximum loading of 5V/250mA from the hand

wheel; please do not use for other purposes.

3:A

4:B

7:AXIS 1
8:AXIS 2
9:AXIS 3
10:AXIS 4
11:RATE*1
12:RATE*10
13:RATE*100
2:DC0V
1:DC POWER

1:A+

2:A-

3:B+

4:B-

7:XDI56
8:XDI57
9:XDI58

10:XDI59

11:XDI60
12:XDI61
13:XDI62

14:GND

15:VCC(+5V)

MPG

P5

SYNTEC 6A

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 13 -

1

6

11

5

10

15

Spindle Interface + Encoder (SP) Spindle Commands (Spindle)

Spindle Wiring Schematic Diagram

Pin

Signal

Pin

Signal

1

A+ 9 DA+

2

A-

10

DA-

3

B+

11

SP_FWD (O46)

4

B-

12

SP_REV (O47)

5

C+

13

SP_COM

6

C-

14

GND

7

ALM+

15

5V 8 ALM-

Pin

Signal

1

SP_FWD (O46)

2

SP_REV (O47)

3

SP_COM

4

--

5

ALM+

6

ALM-

7

DA+

8

DA-

8

1

Forward ad Reverse Spindle

Rotation Interface Circuit

Spindle Motor

A
A/
B
B/
Z
Z/
ALM+
ALM­AVI
ACM
FWD
REV
DCM
ENC_GND
ENC_5V

1:A+

2:A-

3:B+

4:B-

5:C+

6:C-

7:ALM+

8:ALM-

9:DA+

10:DA-

11: Sp-FWD

12: Sp-REV

13: SP-COM

14:GND-

15:5V

Spindle Inveter

P4

SYNTEC 6A

SYNTEC 6A Controller Hardware Specifications

This document is only for Engineering Department

- 14 -

ETHERNET Port

The 6A Series controllers are equipped with a 10/100 BASE network

communications port, allowing you to access data files stored remotely.