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Installation Instructions
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SwitchPak - SPAK 4S/2D Conversion
READ AND FOLLOW ALL SAFETY INSTRUCTIONS!
SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION
IMPORTANT SAFETY INSTRUCTIONS
WARNING
To reduce the risk of death, injury or property damage from fire, electric shock, cuts,
abrasions, falling parts, and other hazards:
• Service of the equipment must be performed by qualified service personnel.
• Installation and maintenance must be performed by a person familiar with the construction
and operation of this product and any hazards involved. All applicable codes and ordinances
must be followed.
• Read this document before installing, servicing, or maintaining this equipment. These
instructions do not cover all installation, service, and maintenance situations. If your situation
is not covered, or if you do not understand these instructions or additional information is
required, contact Synergy Lighting Controls.
WARNING
Before installing, servicing, or maintaining this equipment, follow these general precautions.
To reduce the risk of electrocution:
• Make sure the equipment is properly grounded.
• Always de-energize any equipment before connecting to, disconnecting from, or
servicing the equipment.
To reduce the risk of fire:
• Use supply conductors with a minimum installation temperature rating as specified.
To reduce the risk of personal injury from cuts, abrasions:
• Wear gloves to prevent cuts or abrasions from sharp edges when removing from
carton, handling and maintaining this equipment.
• Do not install a damaged equipment.
Synergy Lighting Controls, a division of Acuity Brands Inc., assumes no responsibility for claims arising out of
improper or careless installation or handling of this product.
SAVE THESE INSTRUCTIONS
DISCONTINUED
Synergy Lighting Controls Conyers Ga, 30012
TEL : (800)-533-2719 www.Synergylightingcontrols.com
Part No. CDCS000312 Rev A
8/11
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Installation Instructions
SwitchPak - SPAK 4S/2D Conversion
The SPAK 4S2D conversion kit contains (2) double pole relays and components necessary to convert a standard SPAK 8S
(contains 8 single pole relays) into a SPAK 4S2D (contains 4 single pole and 2 double pole) relays. The double pole relays
and the electronic assembly in the kit replace one SPAK 4S relay board assembly.
Before You Start
1. Always disconnect all power.
2. Install in accordance with the National Electrical
Code and any other codes which may apply.
3. Use only as intended and at the listed voltage.
4. All installation and service must be performed by
qualified personnel or service technicians.
5. These components are designed for use with
SYNERGY SPAK products ONLY.
6. Do not discard these instructions, this document is
a reference for installation, programming, operation,
and maintenance of the system.
7. All installation and wiring information contained
herein is based on industry-accepted standards and
practices. This information is not meant to conflict
with or overrule any applicable codes or ordinances.
If any conflicts exist, please contact Synergy Lighting
Controls before proceeding with the installation.
8. Document all wiring, device terminations and
locations. This information will be necessary to
correctly configure the system and perform the
system start up .
9. USE EXTREME CAUTION WHEN PERFORMING
MAINTENANCE ON THIS EQUIPMENT. HIGH
VOLTAGE IS PRESENT INSIDE THE ENCLOSURE!
Failure to follow any or all warnings and proper safety
procedures can cause severe injury or death, and/
or damage to the equipment.
Double Pole Relay Operation
The eight SPAK 8S single pole relays correspond to Relays
1-8 on the SPAK keypad and in SPAK programming. The
SPAK 2D double pole relay card assembly replaces the
lower 4S (single pole) relay card. (This causes Relay 7
and 8 on the SPAK keypad to no longer control any relays
(they have been removed). To operate the newly installed
2D double pole relays, use Relay 5 and 6 on the SPAK
keypad and in all SPAK programming.
2D Relay Assembly Installation
1. Disconnect power from SPAK.
2. Open enclosure to gain access to line voltage
compartment of SPAK.
3. Disconnect load wires from relay terminals of the 4S
relay board to be removed (if installed)
4. Disconnect ribbon cable from header on relay board.
(See Figure 1)
5. Remove the relay board. Use pliers to squeeze the
tab in the top of each standoff, and gently wiggle the
board to loosen it. Once all 5 standoffs have been
released, remove the board. (See Figure 1)
6. Install the 2D relay card assembly in the SPAK (See
Figure 3).
7. Connect the black and white input wires from the
controller board to the power input terminal block.
(See Figure 4)
8. Connect the ribbon cable to the header on the relay
board. (See Figure 4)
9. Connect loads to relays. (See Figure 5)
WARNING:
Test branch circuits for short circuits prior to
energizing the SwitchPak.
DO NOT apply power to the SPAK and load circuits
until after testing for short circuits. Warranty void if
power is applied to shorted loads.
Part No. CDCS000312 Rev A
Page 2 8/11
DISCONTINUED
Synergy Lighting Controls Conyers Ga, 30012
TEL : (800)-533-2719 www.Synergylightingcontrols.com
Page 3
Installation Instructions
SwitchPak - SPAK 4S/2D Conversion
STANDOFFS
SPAK 8S DETAILS
4S RELAY CARD
STANDOFFS
RIBBON CABLE
Figure 1 - Remove 4S Relay Card
DISCONTINUED
Synergy Lighting Controls Conyers Ga, 30012
TEL : (800)-533-2719 www.Synergylightingcontrols.com
Part No. CDCS000312 Rev A
8/11
Page 3
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Installation Instructions
SwitchPak - SPAK 4S/2D Conversion
POWER-
INPUT
TERMINAL
BLUE WIRE (COIL 1)
WHITE WIRE
(COIL NEUTRAL)
WHITE WIRE
(COIL NEUTRAL)
ATTACH BLACK INPUT
WIRE TO TERMINAL
RED WIRE
(COIL 2)
Figure 2 - Wiring Details
WHITE WIRE
(INPUT)
ATTACH WHITE INPUT
WIRE TO TERMINAL
Part No. CDCS000312 Rev A
Page 4 8/11
DISCONTINUED
Synergy Lighting Controls Conyers Ga, 30012
TEL : (800)-533-2719 www.Synergylightingcontrols.com
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Installation Instructions
SwitchPak - SPAK 4S/2D Conversion
Figure 3 - Install Card/Relay Assembly in Cabinet
DISCONTINUED
Synergy Lighting Controls Conyers Ga, 30012
TEL : (800)-533-2719 www.Synergylightingcontrols.com
Part No. CDCS000312 Rev A
8/11
Page 5
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Installation Instructions
SwitchPak - SPAK 4S/2D Conversion
CONNECT RIBBON CABLE
TO HEADER ON BOARD
Part No. CDCS000312 Rev A
Page 6 8/11
DISCONTINUED
CONNECT POWER INPUT
WIRES TO INPUT POWER
TERMINAL BLOCK
Figure 4 - Connect Power Input Wires
Synergy Lighting Controls Conyers Ga, 30012
TEL : (800)-533-2719 www.Synergylightingcontrols.com
Page 7
Installation Instructions
LOAD
LOAD
COIL OUTPUTS
7 AND 8
COIL OUTPUTS
5 AND 6
RELAY 4
LINE
BLUE
RED
LOAD
RELAY 1
RELAY 2
RELAY 3
LOAD
LINE
LOAD
LINE
LOAD
LINE
N
LINE
LINE
LOAD
LOAD
LINE
LINE
COIL NEUTRAL
(WHITE)
COIL LINE
(BLUE)
COIL LINE
(RED)
4
3
2
1
CONTROL
POWER
120/277
COIL 3 & 4
NEUTRAL
NEUTRAL
COIL 1 & 2
NEUTRAL
WHITE
TYPICAL
2 POLE LOAD
WIRING
2 POLE
LOAD
2 POLE RELAY CARD
CONTROL POWER
INPUT
2 POLE
CIRCUIT
BREAKER
30 AMP, 600V MAX
CONNECT TO CIRCUIT
POWERING CABINET
POWER SUPPLY
CONTROL
POWER INPUT
120/277
TYPICAL BRANCH CIRCUIT
AND SWITCH LEG
20 AMP MAX
FACTORY WIRING
CONTRACTOR
SUPPLIED
WIRING
SwitchPak - SPAK 4S/2D Conversion
Connect Loads - 4 Single Pole, 2 Double Pole
Single Pole Relays:
1. Connect a 120 or 277 volt, 20 amp maximum, branch circuit breaker to the output terminal block position labeled LINE.
2. Connect a single pole load to the output terminal block position labeled LOAD. See Figure 5 for details.
Double Pole Relays:
1. Connect the 2 pole relay card CONTROL POWER INPUT to a 120 or 277 volt circuit, typically the same circuit connected
to the cabinet power supply.
2. Connect a 120 or 277 volt, 30 amp maximum, 2 pole branch circuit breaker to the 2 pole relay terminal positions labeled
LINE.
Figure 5 - Load Connections 4S 2D (4 Single Pole, 2 Double Pole)
DISCONTINUED
Synergy Lighting Controls Conyers Ga, 30012
TEL : (800)-533-2719 www.Synergylightingcontrols.com
Part No. CDCS000312 Rev A
8/11
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