Synergy E5, 999-308 Instruction Manual

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w w w .s y n e r g y r c h e lic o p t e r s .c o m

103-256 M2.5 Flat Head Cross Recess

305-102 CF Lower Frame Brace

305-101 E5 Frame Spacer

103-256 M2.5 Flat Head Cross Recess

305-103 E5 CF Gyro Mount Plate

305-101 E5 Frame Spacer

Lower Frame Brace Assembly

Page 1

Gyro Mount Plate Assembly

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108-105 - 10x19x5 Radial Bearing

108-105 - 10x19x5 Radial Bearing

305-104 E5 Third Main Shaft Bearing Block

305-124 E5 Main Shaft Bearing Block

Main Shaft Bearing Block Assembly

*** Note ***
Observe orientation of bearing blocks

Page 2

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Front Tail Transmission Assembly

108-124 12x18x4 Radial Bearing

320-301 Front Mushroom Gear Bearing Block

320-218 18T Front Trans Mushroom Gear

100-351 M3 Nylock Nut

100-372 M3x12 Set Screw

100-354 M3 Washer

108-510 5x10x4 Radial Bearing

320-302 Bevel Gear Top Bearing Block

320-406 11mm Pin for 18T Bevel Gear

320-303 Spur Gear Bottom Bearing Block

108-593 5x9x3 Radial Bearing

320-408 Spur Gear Shaft

305-213 13T Spur Gear

320-407 2mm Spur Gear Pin

320-101 TranSupport CF Plate

305-105 E5 TranSupport Standoff

101-306 M3x6 Button Head x12

100-372 M3x12 Set Screw

Important! - TIghten and
secure set screw with loctite.
This set screw secures bevel
gear pin.

Page 3

320-118 Front Trans Bevel Gear

IMPORTANT! - Any screw which is metal to metal needs loctite! Clean oil from bolts and apply blue loctite.

305-121 Key Chain Canopy Mount, Female 21mm

305-106 Break-away Plate

101-306 M3x6 Button Head

X2

Front Canopy Mounts (21mm)

101-306 M3x6 Button Head

305-117 Key Chain Canopy Mount, Female 17mm

305-106 Break-away Plate

Key Chain Style Canopy Mounts

X2

Rear Canopy Mounts (17mm)

Page 4

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103-256 M2.5 Flat Head Cross Recess

305-101 E5 Frame Spacer

305-107 Front Battery Plate

Front Battery Plate

Page 5

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103-256 M2.5 Flat Head Cross Recess

305-101 E5 Frame Spacer

305-108 E5 Rear Battery Plate

Rear Battery Plate

Page 6

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103-256 M2.5 Flat Head Cross Recess

305-101 E5 Frame Spacer

305-109 E5 ESC Mount Plate

ESC Mount Plate

Page 7

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101-306 M3x6 Button Head

100-310 M3x10 Socket Head

305-111 E5 Main Boom Clamp

305-110 E5 Radio Plate

Main Boom Clamps and Radio Plate

Note - Bolts engaged in pinching mechanism do not require loctite

Page 8

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100-306 M3x6 Socket Head x8

100-308 M3x8 Socket Head

Left Frame - Main Shaft Bearing Blocks - Install

ATTENTION!
DO NOT FULLY TIGHTEN BOLTS YET!!

Note - Third Main Shaft Bearing Block is adjustable fore and aft
to provide for correct main shaft alignment.

Note - Pay attention to bearing block orientation!

305-118 E5 Main Frame CF

Page 9

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Battery Plate - Install

101-306 M3x6 Button Head

NOTE - DO NOT FULLY TIGHTEN BOLTS YET!

Page 10

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101-306 M3x6 Button Head

NOTE - DO NOT FULLY TIGHTEN BOLTS

Gyro Plate and Lower X Brace - Install

Page 11

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101-306 M3x6 Button Head

Front Tail Transmission Install

NOTE - DO NOT TIGHTEN BOLTS FULLY YET!

**IMPORTANT PLEASE READ**

Frames are slotted for optional tail gear ratios

Tail Transmission was designed to slide
fore and aft to allow for 4.0:1 gear ratio
as well as optional 4.5:1 tail ratio.

4.0:1(stock)Slide Transmission all the way FORWARD

4.5:1(optional)Slide Transmission all the way AFT

4.0:1 = 52T / 13T (Stock)

4.5:1 = 54T / 12T (Optional)

Page 12

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Main Boom Clamp and Radio Plate Install

100-306 M3x6 Socket Head Bolt

Page 13

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305-112 Elevator Tail Servo Mount

High Quality Digital 760us Tail Servo (Not Included)
Recommended - Futaba BLS256

100-268 M2.5x8 Socket Head

106-115 Servo Hold Down

107-104 Pivot Ball 2mm

100-252 M2 Nylock Nut

Note - Servo horn will need to be trimmed
in order to avoid interference with gyro
sensor mount.

Important - Pivot ball should be located at
16mm from center of servo horn. This is important
for proper servo resolution.

Tail Servo Mount

Page 14

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100-266 M2.5x6 Socket Head

Tail Servo Install

Page 15

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Canopy Mount Install - Left Frame Side

101-310 M3x10 Button Head

100-351 M3 Nylock Nut

21mm Front Canopy Mount

See Page 4

17mm Rear Canopy Mount Assembly

See Page 4

Note - Button Head fits into large frame hole, mounts will fit flush against frame.

305-101 E5 Frame Spacer

101-306 M3x6 Button Head

Page 16

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100-351 M3 Nylock Nut

305-118 E5 Main Frame CF

Page 17

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Right Frame Canopy Mount Install