Synergy 8095-01 User Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

INSTALLATION INSTRUCTIONS

SYNERGY MANUFACTURING

PPM-8095 RHD JK FRONT TRACK BAR BRACE /

SECTOR SHAFT BRACE

**DISCLAIMER** The Synergy Manufacturing 8095 system is designed around a stock
track bar. We cannot guarantee compliance with any other manufacturer’s track bar other
than the stock one and our own 8087 track bar.

-No bump stop spacers are required if using a stock track bar or the Synergy 8087 Track
Bar.

GENERAL NOTES:

• These instructions are also available on our website at www.synergymfg.com.

Check the website for any updated instructions and additional photos for
reference.

• Bracket is designed to be bolted on but can be welded on as well if desired.

• The installation of this kit can be done with simple hand tools with the vehicle

sitting on the ground under its own weight. However, it is easier to install with
the front suspension drooped out.

• Proper bump stop spacers are strongly recommended to prevent damage from

possible track bar / steering box contact.

• Steps 1-10 covers the installation of the 8095-01 Track Bar Brace. Installation is

complete after step 10 if 8095-02 Sector Shaft Brace is not being installed.

• Steps 11-22 covers the installation of the 8095-02 Sector Shaft Brace. 8095-02

cannot be installed without the 8095-01 Track Bar Brace. It is a modular system
which works together to strengthen the driver’s side track bar / steering box
mounting locations.

PARTS LIST:
8095-01

• 1 - PPM-8095 RHD JK Front Track Bar Brace

• 1 - 9/16-12 UNC x 3.25” long track bar bolt

• 1 – 9/16-12 UNC top lock nut

• 2 - 7/16-14 UNC 1” bolts

• 4 - 7/16 flat washers

• 2 - 7/16-14 UNC top lock nuts

• 1 – M14-2.0 x 80mm long track bar bolt

• 1 – M14-2.0 top lock nut

**Note** 2012 and up models retaining the stock track bar, must use the metric 14mm
hardware provided

8095-02

• 1 – PPM-8095-02 RHD Sector Shaft Brace (Needle Bearing and grease zerk

installed)

• 1 – Pitman Arm Stud

• 1 – 7/16-14 UNC x 3/4” long bolt

• 2 – 7/16-14 UNC top lock nuts

• 2 – 7/16-14 UNC x 1” long flat head socket cap screws

• 3 – 7/16” flat washers

INSTRUCTIONS:

1) Remove the nut and bolt (2) from the TB bracket.

2) After removing the TB bolt from the frame, raise and support the vehicle using
jack stands so the axle can swing freely. Having the suspension at droop makes
installation much easier. Remove the driver front tire.

3) Next, remove the 4 steering box bolts shown (1)

o Note – reach under the steering box and support it as the last bolt is

removed. Rest the steering box on the top of the frame.

4) Next, install the PPM-8095 Track Bar Brace by fitting it over the factory track bar
mount and installing the TB bolt removed in step 1. Install the nut on the
backside and tighten the bolt finger tight.

5) Next, align the holes in the steering box with the holes on the bracket and the
holes on the frame. Then, loosely install all 4 steering box bolts removed in step

o Note – apply a small amount of blue locktite to the threads of the steering

box bolts

6) Next, install the 1” long 7/16-14 UNC bolts provided in the kit as pictured below.
Use a flat washer under both the head of the bolt and under the stover nut. Orient
bolt as shown with the nut on the outside of the bracket.