Synergy 766 Assembly Manual And Part Reference

Page 1
ASSEMBLY MANUAL AND PART REFERENCE
WWW.SYNERGYRCHELICOPTERS.COM
MANUAL VERSION 5.1.14
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WWW.SYNERGYRCHELICOPTERS.COM
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of the Synergy 766 model helicopter kit!
The Synergy 766 was designed and developed by Matt Botos, a world class competition model helicopter pilot, and is the result of thousands of hours of research and experience.
Before you proceed please verify you have the latest version of this manual by visiting our website at http://synergyrchelicopters.com/manuals.
If you have any questions during the assembly process or need clarication on anything in this manual please visit our forums at http://synergyrchelicopters.com/forum where you will nd great tips and expert advice.
THIS RADIO CONTROLLED HELICOPTER IS NOT A TOY. IT IS A SOPHISTICATED PIECE OF EQUIPMENT DESIGNED AND INTENDED FOR RECREATIONAL USE ONLY. IF NOT PROPERLY ASSEMBLED, MAINTAINED, AND OPERATED, IT IS CAPABLE OF CAUSING PROPERTY DAMAGE AND BODILY HARM TO BOTH THE OPERATOR AND SPECTATORS. BOTOS DESIGN & DISTRIBUTION, ITS AFFILIATES, AND ITS AUTHORIZED DISTRIBUTORS ASSUME NO LIABILITY FOR DAMAGE THAT COULD OCCUR FROM THE ASSEMBLY OR USE OR MISUSE OF THIS PRODUCT. USE THIS PRODUCT AT YOUR OWN RISK.
Operating a model helicopter requires a high degree of aptitude and meticulousness. If you are new to model helicopters, it is your responsibility to seek help and guidance from experienced modelers. Having an experienced modeler inspect your model and provide instruction will both greatly speed up the learning process and make it much safer for you. For those pilots who will be operating their Synergy 766 in the United
States, we strongly recommend joining the AMA. The AMA is a non-prot organization that provides services to the model aircraft pilots. As an
AMA member, you will receive a liability insurance plan to cover against a possible accident or injury. All AMA charter clubs require individuals to hold a current AMA membership prior to operation of their models at their facility. For further information, you can contact the AMA at:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302
(800) 435-9262
https://www.modelaircraft.org
INTRODUCTION
Page 3
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SPECIFICATIONS
SPECIFICATIONS AND FEATURES
• Main Blades: 716-806mm
• Available Main Gear Ratio: 9.27-11.58*
• Available Tail Gear Ratios: 4.5 / 4.7 / 5.1*
Available Boom Sizes: 716 / 766 / 806*
• Tail blades: 106-116mm
Battery Conguration: 12s-14s
• 64mm frame width
*This kit includes the following:
• 13T main pinion
• 4.7 tail ratio (27T Pinion). See page 8.
Boom, torque tube, and tail control rod lengths optimized for
766mm main blades. See pages 64-67 for specic sizes.
Optional parts are available from the Synergy RC Helicopters website at http://www.mattbotos.com/store.
Main and tail blades are not included.
SPECIFICATIONS: MAIN FEATURES:
• CNC Machined Helical mod 1 main and auto gears
• Monster-mod 1.25 24T front and rear tail drive bevel gears
Torque tube tail drive for high efciency
• Ultra-wide head for rigid, precise control
• Tunable blade grip pitch arm geometry
• 12mm Main Shaft / 10mm Spindle & rocker support
• Dual main shaft thrust bearings
• Serviceable dual-bearing swash plate system
• Quad progressive & adjustable head dampening
• Turnbuckle linkage adjustments
• Low disk loading
• Multiple tail drive ratios
• Locking battery tray with CG adjustment
Optimized tail arm geometry
Optimum boom options for each blade size
• 3 panel canopy system with high-visibility paint
• Grease ports for all 6 thrust bearings
• CNC Machined Delrin gears
• Designed and supported in the U.S.A
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ORIENTATION
!
766-107 Panel Standoff Short
100-306 M3x6 Socket Head
(Medium Viscosity)
(Medium Viscosity)
(Medium Viscosity)
(Medium Viscosity)
100-372 M3x12 Set Screw
100-306 M3x6 Socket Head
766-108 Panel Standoff Long
305-121 Key Chain Canopy Mount 21mm
305-106 Break Away Plate
101-306 M3x6 Button Head
766-103 Main Frame
766-104 Frame Spacer Standard
766-106 Battery Tray Rail
100-351 M3 Nylock Nut
100-308 M3x8 Socket Head
101-306 M3x6 Button Head
DO NOT OVER TIGHTEN!
Bolts threaded into the Delrin Battery Tray Rail require very little holding torque. Do not over tighten or you will strip the threads.
!
DO NOT TIGHTEN BOLTS YET
Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet.
!
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 1
SIDE 1
MAIN FRAME
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 1
MAIN FRAME
SIDE 1
Page 6
101-306 M3x6 Button Head (4)
310-105 CF Lower Frame Brace
766-110 Gyro Plate
766-109 Boom Support Block 766-105 Frame Spacer Large
103-256 M2.5x6 Type I Cross Recessed (4)
TIGHTEN THESE 4 SCREWS
!
Apply BLUE thread lock to these four (4) screws and tighten fully.
DO NOT TIGHTEN BOLTS YET
Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet.
!
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 1
MAIN FRAME
SIDE 1
Page 7
100-306 M3x6 Socket Head (4)
100-408 M4x8 Socket Head
DO NOT TIGHTEN BOLTS YET
Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet.
!
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 1
MAIN FRAME
SIDE 1
Page 8
100-366 M3x6 Set Screw
766-509 6mm Pinion Shaft
766-601 24T Bevel Gear
320-412 17mm Bevel Gear Pin
**Optional 766-625H 25T Helical Pinion
766-627H 27T Helical Pinion
Included with kit
**Optional 766-628H 28T Helical Pinion
FOR OPTIONAL TAIL DRIVE GEAR SELECTION SEE PAGE 89
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TRANSMISSION
TRANSMISSION
TRANSFER SHAFT
IMPORTANT
Tighten and secure set screw with blue thread lock. This set screw secures the bevel gear pin!
Prior to assembly, thread set screw the entire length of the hole to check for burrs or other obstacles.
!
TAIL DRIVE GEAR INSTALLATION
GREEN thread lock secures the pin, gear, and shaft. RED can be used as an alternative retainer. Wipe away excess. Removal may require heat.
**Allow Thread lock to dry prior to installation on the following page. Failure to do so may allow thread lock to wick into the bearings.
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108-124 12x18x4 Radial Bearing
766-602 24T Mushroom Gear
100-310 M3x10 Socket Head (2)
766-508 Gear Shaft Bearing Block
766-508 Gear Shaft Bearing Block
100-310 M3x10 Socket Head (2)
108-613 6x13x5 Radial Bearing
108-613 6x13x5 Radial Bearing
FRONT MUSHROOM BEARING BLOCK ASSEMBLY
766-507 Front Mushroom Gear Bearing Block
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TRANSMISSION
TRANSMISSION
BEVEL GEAR BLOCKS
PREASSEMBLED COMPONENTS
The 766-301 24T Front Trans Mushroom Gear Block contains radial bearings and mushroom bevel gear which does not require disassembly.
**Tip: If repair or disassembly are required, freeze components to easily
remove mushroom gear.**
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100-372 M3x12 Set Screw (x8)
100-306 M3x6 Socket Head (x2)
100-306 M3x6 Socket Head (x2)
766-511 TranSupport Standoff (x8)
766-510 TranSupport CF Plate
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TRANSMISSION
TRANSMISSION
SIDE PLATES
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS AND SET SCREWS
Page 11
100-308 M3x8 Socket Head (4)
111-101 M3 Dress Washer (4)
DO NOT TIGHTEN BOLTS YET
Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet.
!
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TRANSMISSION
TRANSMISSION INSTALLATION
MAIN FRAME
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
Page 12
766-112 Main Shaft Bearing Block
108-125 12x21x5 Radial Bearing
100-206 M2x6 Socket Head (4)
100-273 M2 Washer (4)
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN BEARING BLOCKS
TOP BEARING BLOCK
MAIN FRAME
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
Page 13
MAY REQUIRE REPLACEMENT AFTER CRASH
100-212 M2x12 Socket Head (4)
766-113 Thrust Bearing Housing
108-912 12x21 Thrust Bearing
109-122 12x16x2mm Thrust Bearing Spacer
108-125 12x21x5 Radial Bearing
766-112 Main Shaft Bearing Block
INSIDE
OUTSIDE
THRUST BEARING TIP
Use the main shaft to help determine which sides are the inside and outside halves:
Loose Fit
(Large Inside Diameter)
INSIDE OUTSIDE
Tight Fit
(Small Inside Diameter)
Grease port for maintaining the thrust bearing.
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN BEARING BLOCKS
MIDDLE BEARING BLOCK
MAIN FRAME
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
Page 14
108-125 12x21x5 Radial Bearing
766-114 Third Main Shaft Bearing Block
109-122 12x16x2mm Thrust Bearing Spacer
108-912 12x21 Thrust Bearing
766-113 Thrust Bearing Housing
Grease port for maintaining the thrust bearing.
100-212 M2x12 Socket Head (4)
INSIDE
OUTSIDE
THRUST BEARING TIP
Use the main shaft to help determine which sides are the inside and outside halves:
Loose Fit
(Large Inside Diameter)
INSIDE OUTSIDE
Tight Fit
(Small Inside Diameter)
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN BEARING BLOCKS
LOWER BEARING BLOCK
MAIN FRAME
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
Page 15
100-306 M3x6 Socket Head (8)
DO NOT TIGHTEN BOLTS YET
Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet.
!
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
WWW.SYNERGYRCHELICOPTERS.COM
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN BEARING BLOCKS
MAIN FRAME
SIDE 1
Page 16
100-308 M3x8 Socket Head (2)
DO NOT TIGHTEN BOLTS YET
Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet.
!
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN BEARING BLOCKS
MAIN FRAME
SIDE 1
Page 17
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN BEARING BLOCKS
SIDE 1 COMPLETED
MAIN FRAME
Page 18
305-121 Key Chain Canopy Mount 21mm
305-106 Break Away Plate
101-306 M3x6 Button Head
ORIENTATION
!
101-306 M3x6 Button Head
100-351 M3 Nylock Nut
766-106 Battery Tray Rail
100-308 M3x8 Socket Head
766-107 Panel Standoff Short
100-306 M3x6 Socket Head (4)
DO NOT OVER TIGHTEN!
Bolts used to secure the Delrin battery tray rail require very little holding torque. Do not over tighten or you will strip the threads.
!
DO NOT TIGHTEN BOLTS YET
Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet.
!
(Medium Viscosity)
(Medium Viscosity)
(Medium Viscosity)
(Medium Viscosity)
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 2
MAIN FRAME
SIDE 2
Page 19
100-306 M3x6 Socket Head (12)
DO NOT TIGHTEN BOLTS YET
Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet.
!
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 2
MAIN FRAME
SIDE 2
Page 20
100-408 M4x8 Socket Head
100-308 M3x8 Socket Head
100-372 M3x12 Set Screw
766-108 Panel Standoff Long
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
DO NOT TIGHTEN BOLTS YET
Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet.
!
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 2
MAIN FRAME
SIDE 2
Page 21
100-308 M3x8 Socket Head (4)
111-101 M3 Dress Washer (4)
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
DO NOT TIGHTEN BOLTS YET
Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet.
!
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 2
MAIN FRAME
SIDE 2
Page 22
Obtain 90 degrees using
a at surface such as
glass or a table top.
90°
Insert the main shaft to verify frame alignment. Use a at
surface such as a glass table and obtain 90 degrees frame alignment.
Once satised with the alignment, tighten all previously
installed frame bolts on both sides EXCEPT the eight (8) transmission bolts (with dress washers).
FRAME ALIGNMENT
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 2
MAIN FRAME
SIDE 2
Page 23
101-306 M3x6 Button Head (4)
310-106 Anti-Rotation Bracket
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 2
ANTI-ROTATION BRACKET
MAIN FRAME
Page 24
766-107 Panel Standoff Short
100-372 M3x12 Set Screw
100-372 M3x12 Set Screw
766-107 Panel Standoff Short
766-104 Frame Spacer Standard
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
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24
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 2
MAIN FRAME
Page 25
766-116 Landing Gear Mount
766-104 Frame Spacer Standard (2)
100-306 M3x6 Socket Head (6)
100-306 M3x6 Socket Head (6)
766-116 Landing Gear Mount
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
WWW.SYNERGYRCHELICOPTERS.COM
25
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
FRAME SIDE 2
LANDING GEAR SUPPORTS
MAIN FRAME
Page 26
100-464 M4x4 Set Screw (4)
766-118 Landing Gear Strut (2)
766-117 Skid Tube (2)
766-119 Skid Tube Plug (4)
SECURE SKID TUBE PLUGS
Secure skid tube plugs with Medium CA or 30-minute epoxy.
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26
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
LANDING GEAR
LANDING GEAR
MAIN FRAME
Page 27
100-312 M3x12 Socket Head (4)
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
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27
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
LANDING GEAR
LANDING GEAR
MAIN FRAME
Page 28
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28
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
LANDING GEAR
MAIN FRAME COMPLETED
Page 29
766-503 Auto Hub Sleeve
317-502 Bronze Bushing (2)
Temporarily install each bronze bushing onto the
sleeve to verify smooth rotation.
IF REQUIRED: Using oil as a lubricant and 1000grit wet/dry sandpaper, lightly sand the INSIDE of the
bronze bushing.
VERIFY SMOOTH OPERATION
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29
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN DRIVE
MAIN DRIVE
SLEEVE AND BUSHINGS
Page 30
317-502 Bronze Bushing
200-415 Auto Hub Assembly
108-166 16x22x16 One-Way Clutch Bearing
317-502 Bronze Bushing
Apply a thin coating of RED thread lock to the
outside of the bronze bushing. Use only a thin layer
to prevent contamination of the one-way bearing inside the hub.
IMPORTANT!
!
!
!
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30
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN DRIVE
MAIN DRIVE
AUTO HUB
Page 31
101-308 M3x8 Button Head (6)
317-139 139T Helical Main Gear
Apply BLUE thread lock to six(6) 101-308 M3x8 Button Head bolts and tighten lightly. Over tightening these bolts may crack the main gear.
DO NOT OVER TIGHTEN!
!
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
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31
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN DRIVE
MAIN DRIVE
MAIN GEAR AND AUTO HUB
Page 32
101-308 M3x8 Button Head (4)
766-608 127T Helical Auto Gear
766-501 Auto Gear Hub
Apply BLUE thread lock to four(4) 101-308 M3x8 Button Head bolts and tighten lightly. Over tightening these bolts may crack the auto gear.
Auto gear has a top and bottom side. Note direction during installation.
DO NOT OVER TIGHTEN!
IMPORTANT!
!
!
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
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32
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN DRIVE
MAIN DRIVE
AUTO GEAR HUB
Page 33
317-505 Auto Hub Delrin Shim
317-505 Auto Hub Delrin Shim
Apply oil only to the auto sleeve and one-way bearing. Use
a lightweight oil such as Tri-o or other bearing oil.
DO NOT USE GREASE!
Note orientation of the main auto hub. Bolt heads should always be on the underside facing the auto gear hub.
OIL ONLY!
NOTE ORIENTATION!
!
!
766-503 Auto Hub Sleeve
GREASE COMPONENTS
Apply grease to both sides of the Delrin shims. For optimum performance, use extreme pressure synthetic grease, Boto-Lube Part BD-001.
!
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33
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN DRIVE
MAIN DRIVE
AUTO GEAR HUB
Page 34
109-112 12mm Main Shaft Shim
The 12mm Main Shaft Shim is located below the main drive assembly.
IMPORTANT!
!
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34
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN DRIVE
MAIN DRIVE LOWER SHIM
Page 35
766-120 Main Shaft
100-425 M4x25 Shouldered Bolt
100-451 M4 Nylock Nut
Note orientation of the main shaft.
Over tightening this bolt may distort the auto gear hub. Tighten only enough so that bolt is slop free.
IMPORTANT!
DO NOT OVER TIGHTEN!!!
BOTTOM
TOP
!
!
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35
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN DRIVE
MAIN SHAFT
Page 36
1. Loosen 8 bolts that secure the transmission
2. Slide transmission forward to mesh tight with the main drive gear.
3. Move the transmission back slightly to obtain
0.1-0.2mm gear backlash.
IMPORTANT!
!
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36
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN DRIVE
TRANSMISSION GEAR MESH ADJUSTMENT
Page 37
100-310 M3x10 Socket Head (2)
100-310 M3x10 Socket Head (2)
766-122 Motor Mount Side Plate
766-122 Motor Mount Side Plate
108-615 6x15x5 Radial Bearing
766-121 Motor Shaft Support Bearing Block
NOTE
For 8mm motor shafts, optional part
108-815 8x15x5 Radial Bearing is
available.
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
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37
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MOTOR
MOTOR SUPPORT BEARING
Page 38
MOTOR NOT INCLUDED
RECOMMENDED MOTORS
MOTOR MOUNT BOLTS NOT INCLUDED
766-123 Motor Mount
Scorpion 4525-520Kv
Scorpion 4530-540Kv
Scorpion 4530-500Kv
Scorpion 4530-450Kv
Scorpion 4535-450Kv
12S
14S
WWW.SYNERGYRCHELICOPTERS.COM
38
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MOTOR
FRAME SUB
MOTOR MOUNTING
Page 39
100-310 M3x10 Socket Head (3)
100-310 M3x10 Socket Head (3)
305-013H 13T Pinion
Included with kit
RECOMMENDED PROCEDURE
1. Loosely install the pinion onto the motor shaft without set screw.
2. Install the motor mount.
3. Do not fully tighten bolts yet.
4. Adjust pinion height on the following page.
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
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39
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MOTOR
MOTOR MOUNTING
Page 40
100-466 M4x6 Set Screw
!
1. Verify the pinion is resting on lower support bearing
2. Secure the pinion with M4x6 set screw using RED
thread lock against the at spot on the motor shaft.
3. Adjust pinion mesh on the following page.
RECOMMENDED PROCEDURE
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40
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MOTOR
MOTOR MOUNTING
Page 41
1. Loosen bolts that secure the motor mount and lower motor shaft support block.
2. Slide the assembly to fully mesh with main gear.
3. Adjust the assembly to obtain 0.1-0.2mm gear backlash
4. Fully tighten all motor mount bolts.
IMPORTANT!
!
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41
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MOTOR
MAIN GEAR MESH ADJUSTMENT
Page 42
766-124 ESC Mount Plate
766-104 Frame Spacer Standard
103-256 M2.5x6 Type I Cross Recessed (4)
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
WWW.SYNERGYRCHELICOPTERS.COM
42
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MOTOR
ESC PLATE
Page 43
405-101 U-Channel Canopy Post
405-101 U-Channel Canopy Post
100-316 M3x1 Socket Head
100-316 M3x16 Socket Head
100-306 M3x6 Socket Head
100-306 M3x6 Socket Head
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
WWW.SYNERGYRCHELICOPTERS.COM
43
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MOTOR
ESC PLATE INSTALLATION
Page 44
CARBON FIBER SERVO ARMS (3)
100-206 M2x6mm Socket Head (4)
100-352 M3 Nut Plain
107-106 Pivot Ball
100-251 M2 Regular Nut (4)
SERVO WHEEL NOT INCLUDED
SERVO NOT INCLUDED
RUBBER GROMMETS ARE OPTIONAL
310-107 CF Servo Arm
100-268 M2.5x8 Socket Head (4)
106-115 Servo Hold Down (2)
766-125 Elevator-Tail Servo Mount (2)
RECOMMENDED SETUP
The carbon ber combination arms provide rigid control.
These are not required but can provide a failure point during a crash which MAY prevent gear or servo damage.
!
!
!
PIVOT BALL LOCATION
If you choose not to use the provided servo arms, the pivot ball should be positioned as close to 20mm as possible. Use appropriate arm for your servo manufacturer.
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44
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SERVO INSTALLATION
CYCLIC SERVO ARMS & ELEVATOR SERVO
Page 45
100-266 M2.5x6 Socket Head (4)
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
WWW.SYNERGYRCHELICOPTERS.COM
45
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SERVO INSTALLATION
ELEVATOR SERVO INSTALLATION
Page 46
90.0
INSTALL SERVO ARM AT 90 DEGREES USING THE SETUP PROCEDURE FOR YOUR SPECIFIC FBL UNIT.
ELEVATOR SERVO ARM INSTALLATION
SERVO ARM SCREW NOT INCLUDED
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46
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SERVO INSTALLATION
ELEVATOR CYCLIC ARM
Page 47
106-115 Servo Hold Down (2)
106-115 Servo Hold Down (2)
RUBBER GROMMETS ARE OPTIONAL
RUBBER GROMMETS ARE OPTIONAL
100-268 M2.5x8 Socket Head (4)100-268 M2.5x8 Socket Head (4)
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47
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SERVO INSTALLATION
FRONT CYCLIC SERVO INSTALLATION
Page 48
90.0
INSTALL SERVO ARM AT 90 DEGREES USING THE SETUP PROCEDURE FOR YOUR SPECIFIC FBL UNIT.
SERVO ARM SCREW NOT INCLUDED
SERVO ARM SCREW NOT INCLUDED
!
WWW.SYNERGYRCHELICOPTERS.COM
48
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SERVO INSTALLATION
FRONT CYCLIC SERVO ARMS
Page 49
NOTE SERVO ORIENTATION!
SERVO NOT INCLUDED
RUBBER GROMMETS ARE OPTIONAL
100-268 M2.5x8 Socket Head (4)
106-115 Servo Hold Down (2)
766-125 Elevator-Tail Servo Mount (2)
!
100-266 M2.5x6 Socket Head (4)
FOR OPTIMAL TAIL PERFORMANCE USE ONLY 760US FRAME RATE SERVO!!
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49
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SERVO INSTALLATION
TAIL SERVO INSTALLATION
Page 50
90.0
INSTALL SERVO ARM AT 90 DEGREES FOLLOWING THE SETUP PROCEDURE FOR YOUR SPECIFIC FBL UNIT.
SERVO ARM SCREW NOT INCLUDED
SERVO ARM NOT INCLUDED
106-115 Servo Hold Down (2)
107-104 Pivot Ball 2mm
!
PIVOT BALL LOCATION
Pivot ball should be positioned as close to 16mm as possible. Use appropriate arm for your servo manufacturer.
!
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50
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SERVO INSTALLATION
TAIL SERVO ARM
Page 51
766-208 Swash Clam Shell
766-209 Swash Spherical Ball 12mm
108-374 Swash Radial Bearing (2)
766-210 Bottom Inner Swash Ring
766-207 Upper Inner Swash Ring
!!!IMPORTANT!!!
DO NOT OVERTIGHTEN 100-216 M2X16 SOCKET HEAD BOLTS!
THESE BOLTS MUST BE REPLACED AFTER EVERY CRASH!! ROTOR BLADE IMPACT WITH THE GROUND CAN STRESS FRACTURE THESE BOLTS!
!
!
!
100-310 M3x10 Socket Head
200-402 Swash Plate Assembly 12mm
100-216 M2x16 Socket Head (8)
Secure swash pinch bolt to remove inner swash play!
IMPORTANT!
!
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51
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SWASH PLATE
SWASH PLATE
Page 52
108-373 3x7x3 Radial Bearing (3)
100-316 M3x16 Socket Head
109-352 3x5x2 Brass Spacer
107-106 Pivot Ball 3x4.5mm (4)
LONG - OUTER RING
SHORT - INNER RING
107-108 Pivot Ball Long 3x7mm (3)
SWASH PIVOT BALLS
Inner swash ring contains four (4) SHORT pivot balls. Apply RED thread lock to secure.
DO NOT OVER TIGHTEN!
Outer swash ring contains three (3) LONG pivot balls. Apply RED thread lock to secure.
DO NOT OVER TIGHTEN
!
!
!
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52
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SWASH PLATE
SWASH PLATE PIVOT BALLS
Page 53
!
IMPORTANT!! TURNBUCKLES AND PLASTIC LINKS MUST BE CHANGED AFTER A CRASH. STRESS FRACTURE TO LINKAGE IS NOT ALWAYS VISIBLE.
107-100 Ball Link (6)
107-343 Turnbuckle 43mm (3)
Notice thread indicator mark - this groove indicates left hand threaded side while the opposite side of the link is right hand threaded. Orient all linkages the same for adjustment symmetry.
THREAD INDICATORS AND LINKAGE ORIENTATION
!
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53
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SWASH PLATE LINKAGES
CYCLIC TURNBUCKLE LINKAGES
Page 54
43mm Pitch Linkage Assembled
Swash Assembly (See pages 51-52)
43mm Pitch Linkage Assembled
43mm Pitch Linkage Assembled
WWW.SYNERGYRCHELICOPTERS.COM
54
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SWASH PLATE LINKAGES
SWASH INSTALLATION & LINKAGE ARMS
Page 55
LEVEL SWASH PLATE USING THE SETUP PROCEDURE FOR YOUR SPECIFIC FBL UNIT.
!
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55
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
SWASH PLATE LINKAGES
SWASH PLATE LEVELING
Page 56
x2
108-105 10x19x5 Radial Bearing
766-202 Main Grip
108-107 10x18x5.5 Thrust Bearing
106-103 10x1.0mm Washer
108-105 10x18x5.5 Radial Bearing
100-306 M3x6 Socket Head
100-308 M3x8 Socket Head
766-203 FBL Pitch Arm
107-106 Pivot Ball 3x4.5mm
DO NOT OVER TIGHTEN!
!
!
!
OPTIONAL PIVOT BALL LOCATION
IMPORTANT!
WARNING! Optional inner position of the main pitch linkage will provide excessive amounts of
cyclic and collective travel for extreme ight
characteristics. Use extreme caution and adjust
ybarless parameters accordingly.
!
!
!
Apply Grease to each thrust bearing component! For optimum performance, use extreme pressure synthetic grease, Boto-Lube Part BD-001.
Optional: Apply BLUE or RED thread lock to outer diameter of radial bearings.
106-103 10x1.0mm Washer is located between
Outside Thrust and Radial Bearing.
!
THRUST BEARING TIP
Use the head axle to help determine which sides are the inside and outside halves:
Loose Fit
(Large Inside Diameter)
INSIDE OUTSIDE
Tight Fit
(Small Inside Diameter)
INSIDE
OUTSIDE
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56
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
HEAD ASSEMBLY
MAIN GRIPS
STEP 1
STEP 2
Page 57
606-101 10mm Solid Head Damper 90 (2)
606-102 10mm Solid Head Damper 80 (2)
766-201 Head Block
766-204 Axle Pivot
GREASE COMPONENTS
ADJUSTABLE HEAD DAMPERS
Apply grease to the dampers and Axle Pivot prior to installation.
The Synergy 766 allows for various ight styles, head speeds, and rotor sizes by utilizing an adjustable head
damping system.
The standard conguration consists of (2) 90 durometer
and (2) 80 durometer dampers suitable for 766mm blades running at an optimum head speed of 1950rpm.
Note: Lower RPM may require softer damping and higher RPM may require stiffer damping.
!
!
!
!
!
WWW.SYNERGYRCHELICOPTERS.COM
57
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
HEAD ASSEMBLY
HEAD ASSEMBLY
HEAD PART 1 OF 3
Page 58
106-103 10x1.0mm Washer (2)
766-205 Head Axle
GREASE HEAD AXLE
Apply grease to the head axle prior to inserting.
!
!
!
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58
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
HEAD ASSEMBLY
HEAD ASSEMBLY
HEAD PART 2 OF 3
Page 59
100-616 M6x16 Socket Head (2)
100-654 M6 Washer (2)
MAIN AXLE BOLTS
!!CRITICAL!!
CLEAN BOLT THREADS WITH ACETONE OR ALCOHOL THEN APPLY BLUE THREAD LOCK AND SECURELY TIGHTEN! THESE ARE LARGE M6 BOLTS, IF YOU CHOOSE TO USE RED HEAT MAY BE REQUIRED TO REMOVE.
!
!
!
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59
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
HEAD ASSEMBLY
HEAD ASSEMBLY
HEAD PART 3 OF 3
Page 60
106-301 M3 Shims (2)
766-206 Ball Link Adapter
100-272 M2.5x12 Set Screw
107-100 Ball Link
100-316 M3x16 Socket Head
108-383 3x8x3 Radial Bearings (4)
305-208 Washout Control Arm HD
109-352 3x5x2 Brass Spacers (2)
100-325A M3x25 Socket Head
x2
IMPORTANT!
Disassembly: Remove M2.5x12 Set Screw prior to removing M3x16 Socket Head.
Installation: Install M3x16 Socket Head prior to installing M2.5x12 Set Screw.
Failure to do so could destroy the bolt and/or the Ball Link Adapter!
!
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60
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
HEAD ASSEMBLY
SWASH FOLLOWER ARMS
Page 61
106-301 M3 Shim
106-301 M3 Shim
100-325A M3x25 Socket Head Special
100-325A M3x25 Socket Head Special
100-425 M4x25 Shouldered Bolt
100-451 M4 Nylock Nut
!
APPLY BLUE THREAD LOCK TO INDICATED BOLTS
WWW.SYNERGYRCHELICOPTERS.COM
61
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
HEAD ASSEMBLY
HEAD & SWASH FOLLOWERS INSTALLATION
Page 62
!
IMPORTANT!! TURNBUCKLES AND PLASTIC LINKS MUST BE CHANGED AFTER A CRASH. STRESS FRACTURE TO LINKAGE IS NOT ALWAYS VISIBLE.
107-100 Ball Link (4)
107-365 Turnbuckle 65mm (2)
Notice thread indicator mark - Orient all linkages the same for adjustment symmetry.
LINKAGE ORIENTATION
!
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62
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
PITCH LINKAGES
PITCH TURNBUCKLE LINKAGES
Page 63
65mm Pitch Linkage Assembled
65mm Pitch Linkage Assembled
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63
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
PITCH LINKAGES
PITCH LINK INSTALLATION
Page 64
Standard
for 766
Optional
for 806
Optional
for 716
320-511 Torque Tube 859mm
320-510 Torque Tube 829mm
320-506 Large O-Ring (3)
320-505 Large Torque Tube Bearing Housing (3)
108-814 8x14x4 Radial Bearing (3)
320-509 Torque Tube 779mm
x3
IMPORTANT!
Fix bearings to torque tube using CA glue. Use caution, do not to allow CA to
ow into the bearing.
Indicated positions are only approximate; it is not necessary to be exact.
!
NOTE
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64
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TORQUE TUBE / BOOM / CONTROL ROD
TORQUE TUBE BEARING SUPPORTS
Page 65
320-507 Cross Torque Tube End (2)
320-508 Torque Tube Pin Retainer (2)
REPEAT FOR BOTH ENDS
320-406 11mm Pin (2)
NOTE: See previous page for Torque Tube selection
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65
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TORQUE TUBE / BOOM / CONTROL ROD
TORQUE TUBE ENDS
TORQUE TUBE END INSTALLATION
PIN RETAINER
GREEN or RED thread lock provides a secure tment of the pin
and torque tube end. Red can be used as an alternative retainer.
Wipe away excess. Heat will be required for removal.
Secure with glue of choice: CA or 2-part epoxy.
Page 66
Standard
for 766
Standard
for 806
Standard
for 716
766-303 Tail Boom 880mm
766-302 Tail Boom 850mm
766-301 Tail Boom 800mm
INSTALLATION TIP
Use silicone spray or windex spray applied to the inside of the boom to assist with inserting the torque tube.
TAIL END OF BOOM15MM
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66
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TORQUE TUBE / BOOM / CONTROL ROD
TAIL BOOM
Page 67
Standard
for 766
Optional
for 806
Optional
for 716
766-307 Carbon Tail Control Rod 800mm
766-306 Carbon Tail Control Rod 770mm
766-305 Carbon Tail Control Rod 720mm
107-100 Ball Link (2)
305-311 Tail Push Rod End
Control Rod (See below)
IMPORTANT
IMPORTANT
Leave one tail pushrod end off for installation of control rod into the supports.
USE 30 minute or longer 2-PART EPOXY to secure tail push rod ends to the control rod. Sand carbon rods before applying glue.
!
!
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67
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TORQUE TUBE / BOOM / CONTROL ROD
TAIL CONTROL ROD
Page 68
INSERT TAIL ROD GUIDE AND THREAD ON BALL LINK
INSTALL BOOM CLAMP AND TAIL CONTROL GUIDES
115-124 Main Boom Clamp 115-120 Tail Control Clamp 115-120 Tail Control Clamp
766-419 Tail Control Guide Bushing (2)
100-216 M2x16 Socket Head (2)
APPROXIMATE LOCATIONS
DO NOT OVER TORQUE M2X16 BOLTS! ONLY A SMALL AMOUNT OF TORQUE IS REQUIRED TO CLAMP THE BOOM. OVER TIGHTENING WILL CAUSE BOLTS TO BREAK!!
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68
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TORQUE TUBE / BOOM / CONTROL ROD
TAIL BOOM GUIDES
Page 69
BOOM SHOULD BE FLUSH WITH FRONT OF BOOM SUPPORT BLOCK!
PINNING THE BOOM PREVENTS TWISTING AND SECURES THE BOOM POSITION!
CORRECT INSTALLATION3.0MM (1/8”) HOLE LOCATION INCORRECT INSTALLATION
!!
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69
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TORQUE TUBE / BOOM / CONTROL ROD
TAIL BOOM INSTALLATION
Page 70
IMPORTANT!
Pre-drill boom with 3.0mm or 1/8” drill bit. Take care while drilling to not damage the torque tube. See previous page.
!
101-306 M3x6 Button Head
!
APPLY BLUE THREAD LOCK TO ALL BOLTS
WWW.SYNERGYRCHELICOPTERS.COM
70
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TORQUE TUBE / BOOM / CONTROL ROD
TAIL BOOM INSTALLATION
Page 71
DO NOT OVER TIGHTEN!
!
101-310 M3x10 Socket Head (2)
!
APPLY BLUE THREAD LOCK TO ALL BOLTS
WWW.SYNERGYRCHELICOPTERS.COM
71
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TORQUE TUBE / BOOM / CONTROL ROD
TAIL BOOM INSTALLATION
Page 72
766-304 Carbon Boom Support Rod 620mm (2)
115-119 Boom Support End (2)
100-372 M3x12 Set Screw (2)
SECURE WITH 30 MINUTE EPOXY!
Use 30 minute epoxy or equivalent to secure boom support ends to carbon support rod. Allow to cure then proceed to pin the support rods with M3x12 set screws. Sand carbon before applying glue.
Both ends should be exactly parallel with each other.
!
IMPORTANT!
Pre-drill support rods with 2.5mm or 7/64” drill bit then insert M3x12 set screw.
DO NOT use 3.0mm or 1/8” drill bit. Set screw should thread into the plastic support ends.
!
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72
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TORQUE TUBE / BOOM / CONTROL ROD
BOOM SUPPORT RODS
Page 73
101-412 M4x12 Button Head (2)
101-412 M4x12 Button Head (2)
100-312 M3x12 Socket Head
APPLY THREAD LOCK
Apply BLUE thread lock and secure all bolts.
!
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73
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TORQUE TUBE / BOOM / CONTROL ROD
BOOM SUPPORT RODS INSTALLATION
Page 74
101-310 M3x10 Button Head
766-409 Tail Box
108-124 12x18x4 Radial Bearing
320-405 Tail Box Bearing Spacer
108-124 12x18x4 Radial Bearing
766-602 24T Mushroom Tail Bevel Gear
101-312 M3x12 Button Head
766-402 Tail Box Plate Right
108-613 6x13x5 Radial Bearing
WWW.SYNERGYRCHELICOPTERS.COM
74
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TAIL AND HUB
TAIL ASSEMBLY
TAIL BOX RIGHT SIDE
PREASSEMBLED COMPONENTS
The 766-400 Tail Box contains radial bearings and mushroom bevel gear preassembled from the factory that does not require disassembly.
**Tip: If repair and disassembly is required, freeze
components to easily remove mushroom gear.**
IMPORTANT!
Do not reinsert 101-312 M3x12 Button
Head until tting the tail box to the boom on
page 81.
This bolt will pin the tail box into the boom to provide additional support and prevent twisting.
!
Page 75
320-412 17mm Bevel Gear Pin
101-312 M3x12 Button Head (4)
100-366 M3x6 Set Screw
101-310 M3x10 Button Head
766-406 6mm Tail Output Shaft
766-404 Output Shaft Spacer
766-403 Tail Box Plate Spacer
766-401 Tail Box Plate Left
108-613 6x13x5 Radial Bearing
106-601 6mm Shim
766-601 24T Bevel Gear
766-408 Vertical Tail Fin
TAIL BOX RIGHT SIDE ASSEMBLY **SEE PREVIOUS PAGE
!
APPLY BLUE THREAD LOCK TO ALL BOLTS
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TAIL AND HUB
TAIL ASSEMBLY
TAIL BOX LEFT SIDE
IMPORTANT
GEAR MESH ADJUSTMENT
Tighten and secure 100-366 M3x6 Set Screw with blue thread lock. This set screw secures the bevel gear pin.
After assembly, verify smooth gear mesh. If binding occurs, relocate 106-601 6mm Shim to the optional location indicated.
!
Page 76
320-320 Tail Pitch Slider Threaded
108-812 8x12x2.5 Radial Bearing
108-812 8x12x2.5 Radial Bearing
606-921 Tail Pitch Link Pin
606-921 Tail Pitch Link Pin
115-322 Tail Pitch Link
115-322 Tail Pitch Link
506-920 E-Ring
109-813 8x10x3 Brass Spacer
320-319 Tail Bearing Ring Aluminum
107-109 Tail Pitch Pivot Ball
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TAIL AND HUB
TAIL ASSEMBLY
TAIL PITCH SLIDER
IMPORTANT
320-320 Tail Pitch Slider is reverse threaded. Do not over tighten, apply red thread lock and secure gently.
320-320 and 107-109 must be removed and thread lock applied!
!
LINKAGE SIZING PITCH LINKS AND PINS
Delrin is strong, exible yet expands and contracts
with changing temperature. For best results use
Boto-Sizer tool part #700-001 to properly size all linkages for your specic climate.
Pitch links are directional and should only be installed on the ball in the proper direction. Take care to observe large and small opening of the link.
Link Pins can be installed from either side.
Page 77
!
515-525 HD Tail Blade Grip
108-503 5x10x3 Radial Bearing
107-106 Pivot Ball
615-324 HD Tail Rotor Hub
108-511 5x10x4 Thrust Bearing
106-501 5mm Shim
108-503 5x10x3 Radial Bearing
100-354 M3 Washer
100-308 M3x8 Socket Head
OUTSIDE
INSIDE
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TAIL AND HUB
TAIL ASSEMBLY
TAIL HUB AND TAIL GRIPS
Repeat assembly for both grips.
THRUST BEARING TIP
Use the tail hub to help determine which sides are the inside and outside halves:
Loose Fit
(Large Inside Diameter)
INSIDE OUTSIDE
Tight Fit
(Small Inside Diameter)
IMPORTANT!
RED THREAD LOCK
!
Apply Grease to each thrust bearing component! For optimum performance, use extreme pressure synthetic grease, Boto-Lube Part BD-001.
106-501 5mm Shim is located between Outside
Thrust and Radial Bearing.
!
Page 78
100-351 M3 Nylock Nut
766-416 Bell Crank Delrin Bushing
766-407 Tail Bell Crank
766-405 Tail Bell Crank Mount
109-357 3x5x7 Brass Spacer
108-383 3x8x3 Radial Bearing
100-330 M3x30 Socket Head
108-383 3x8x3 Radial Bearing
107-106 Pivot Ball
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TAIL AND HUB
TAIL ASSEMBLY
TAIL PITCH ARM ASSEMBLY
Page 79
DO NOT OVER TIGHTEN!
100-306 M3x6 Socket Head
!
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79
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TAIL AND HUB
TAIL ASSEMBLY
TAIL HUB AND PITCH SLIDER MOUNTING
Page 80
100-464 M4x4 Set Screw
!
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80
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TAIL AND HUB
TAIL ASSEMBLY
TAIL HUB SET SCREW
IMPORTANT!
!
Secure 100-464 M4x4 Set Screw with RED thread lock.
Page 81
100-310 M3x10 Socket Head
101-312 M3x12 Button Head
Tail blades should be 4-5 degrees against torque at center tail
servo position. Following the setup procedure for your specic
FBL unit to position the tail servo at center.
4-5 DEGREES AGAINST TORQUE
!
PINNING THE TAIL BOX PREVENTS TWISTING AND SECURES THE TAIL POSITION!
3.0MM (1/8”) HOLE LOCATION
!
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81
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
TAIL AND HUB
TAIL MOUNTING
!
APPLY BLUE THREAD LOCK TO ALL BOLTS
Page 82
766-126 CF Battery Tray
101-306 M3x6 Button Head
200-420 Battery Tray Lock Assembly
766-127 Battery Tray Lock Handle
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82
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
BATTERY TRAY
BATTERY TRAY
!
APPLY BLUE THREAD LOCK TO ALL BOLTS
APPLY BLUE THREAD LOCK TO BATTERY LOCK HANDLE!!
Page 83
BATTERY TRAY QUICK C.G. ADJUSTMENT
Use the four adjustment holes to quickly ne tune your
models C.G. with different pack weights. C.G. can also
be adjusted by positioning the battery fore or aft on the
battery tray.
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83
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
BATTERY TRAY
BATTERY TRAY ADJUSTMENT
Page 84
100-535A 5x35mm Shouldered Bolt (2)
RB716-1 Rail R-716 Flybarless Main Blade
RB766-1 Rail R-766 Flybarless Main Blade
RB806-1 Rail R-806 Flybarless Main Blade
310-145 Blade Bolt Adapter 5mm (4)
100-551 M5 Nylock Nut (2)
Main Blades Not Included
Blade Spacers Not Included
(Rail Blades sets include spacers but not
required for 766 and 806 congurations)
TIGHTEN EQUALLY!
The key point here is to have both bolts tightened equally so the main blades can lead\lag equally. Both main blades should be able to move with the same amount of force.
!
SEE PAGE 89 FOR SETUP CONFIGURATIONS
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84
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN AND TAIL BLADES
MAIN BLADE INSTALLATION
Page 85
DO NOT OVER TIGHTEN!
SEE PAGE 89 FOR SETUP CONFIGURATIONS
The key point here is to have both bolts tightened equally so the tail blades can lead\lag equally. Both tail blades should be able to move with the same amount of force.
!
100-316 M3x16 Socket Head (2)
100-351 M3 Nylock Nut (2)106-804 Tail Blade Washer (4)
RB106 Rail R-106 Tail Blade
RB116 Rail R-116 Tail Blade
Tail Blades Not Included
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85
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
MAIN AND TAIL BLADES
TAIL BLADE INSTALLATION
Page 86
100-308 M3x8 Socket Head (6)
111-101 M3 Dress Washer (6)
766-702 Right Panel
766-703 Left Panel
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86
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
PANEL SYSTEM
SIDE PANELS INSTALLATION
!
APPLY BLUE THREAD LOCK TO ALL BOLTS
Page 87
766-701 Nose Panel
305-125 Key Chain Canopy Mount, Male (2)
305-126 Key Chain Canopy Grommet (2)
106-805 Canopy Washer (2)
405-100 U-Channel Female (2)
101-306 M3x6 Button Head (2)
DO NOT OVER TIGHTEN!
Bolts inserted into the Delrin U-Channel Female mounts require very little torque. Do not over tighten or you will easily strip the threads. Apply CA and gently tighten.
!
(Medium Viscosity)
(Medium Viscosity)
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Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
PANEL SYSTEM
NOSE PANEL ASSEMBLY
Page 88
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88
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
PANEL SYSTEM
COMPLETED MODEL
Page 89
8MM SHAFT PINIONS
13T PINION: 766-505H 14T PINION: 766-506H
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89
Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
!
FRAME SIDE 1
FRAME SIDE 2
LANDING GEAR
SPECIFICATIONS
TRANSMISSION
MAIN BEARING BLOCKS
BATTERY TRAY
TORQUE TUBE / BOOM / CONTROL ROD
MAIN AND TAIL BLADES
PANEL SYSTEM
OPTIONS AND CONFIGURATIONS
MAIN DRIVE
SWASH PLATE
SWASH PLATE LINKAGES
MOTOR
HEAD ASSEMBLY
PITCH LINKAGES
SERVO INSTALLATION
TAIL AND HUB
INTRODUCTION
OPTIONS AND CONFIGURATIONS
1800 1950
2100 2250
20502000
2200
2000 1900
1950 2100 2250
560Kv 520Kv 520Kv 520Kv500Kv 500Kv 500Kv450Kv 450Kv 450Kv400Kv 400Kv 400Kv
CONFIGURATIONS
716 766 806
716mm Main Blades
MAX SUPPORTED HEAD SPEED: 2250 RPM
12S LIPO
HEAD SPEED HEAD SPEED
HEAD SPEED
DRIVE RATIO DRIVE RATIO
DRIVE RATIO
BLADES BLADES
BLADES
Motor and Battery Congurations Motor and Battery Congurations Motor and Battery Congurations
Tail Blade and Tail Drive Ratio Congurations Tail Blade and Tail Drive Ratio Congurations Tail Blade and Tail Drive Ratio Congurations
OPTIONAL PARTS:
12S LIPO 12S LIPO
14S LIPO 14S LIPO 14S LIPO
MAX SUPPORTED HEAD SPEED:
2050 RPM MAX SUPPORTED HEAD SPEED: 1900 RPM
MAXIMUM SUPPORTED HEAD SPEEDS: To maximize efciency of the power system, increase longevity of all rotating parts and bearings, and minimize mechanical stresses,
each bl ade congur ation has a m aximum supp orted head speed. The recommended governor settings are also provided as a general starting point.
Choose a tail conguration based on your highest head speed condition, typically IDLE UP 2. Theses calculations are based on thrust provided near or at maximum allowed tail RPM.
Maximum tail RPM for 106mm blades: 10,500 rpm. Maximum tail RPM for 116mm blades: 9,500 rpm.
25T Tail Pinion: 766-625H 28T Tail Pinion: 766-628H
12T Pinion: 305-012H 14T Pinion: 305-014H 15T Pinion: 305-015H
Boom: 766-301 Tail Control Rod: 766-305 Torque Tube: 320-509 Boom Supports: 315-117 or 766-304
12T (11.6:1)* 13T (10.7:1) 14T (9.9:1)* 15T (9.3:1)*
12T (11.6:1)* 13T (10.7:1) 14T (9.9:1)* 15T (9.3:1)*
12T (11.6:1)* 13T (10.7:1) 14T (9.9:1)* 15T (9.3:1)*
1800 1950 2100 2250
1800 1900
1750 1850 2000 2150
1750 1850 2000
1750 1850
1550 1700 1800 1950
1550 1700 1800 1950
1550 1700 1800 1900
1800 1950 2100 2250
1800 1950 2050
1800 1900
1400 1500 1600 1750
1400 1500 1600 1750
1400 1500 1600 1750
1600 1750 1875 2000
1600 1750 1875 2000
1600 1750 1900
12T (11.6:1)* 13T (10.7:1) 14T (9.9:1)* 15T (9.3:1)*
UP TO 1850 1900-2150 2200-2250
UP TO 1850 1900-2050
UP TO 1850 1900
5.1:1 (Optional 25T*)
4.7:1 (Standard 27T)
4.5:1 (Optional 28T*)
5.1:1 (Optional 25T*)
4.7:1 (Standard 27T)
5.1:1 (Optional 25T*)
4.7:1 (Standard 27T)
116mm+ 116mm
106mm
116mm+ 116mm
116mm+ 116mm
12T (11.6:1)* 13T (10.7:1) 14T (9.9:1)* 15T (9.3:1)*
12T (11.6:1)* 13T (10.7:1) 14T (9.9:1)*
Boom: 766-302 Tail Control Rod: 766-306 Torque Tube: 320-510 Boom Supports: 766-304
Boom: 766-303 Tail Control Rod: 766-307 Torque Tube: 320-511 Boom Supports: 766-304
766mm Main Blades 806mm Main Blades
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