Synergy 5502, 5504 User Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

PPM-5502 / 5504 - Synergy Jeep JK Rocker Guard Set

GENERAL NOTES:

• These instructions are also available on our website; www.synergymfg.com.

Check the website before you begin for any updated instructions and additional
photos for your reference.

Tools Required: Cut off wheel, grinder, drill and an extra pair of hands for lifting.

INSTALLATION:

1. Remove stock rocker guard assembly from vehicle.

2. Trim body mounts on frame using a grinder with a cut off wheel or tool of your
choice. The Front body mount must be cut on the rear portion as shown in

figure 1. The Rear body mount requires cutting on the front portion as shown in
figure 2. For all body mount cuts: The top of the cut should extend 3/4” below the

bolt mounting surface of the body mount.

Figure 1

Figure 2

3. Additional trimming is required for JK Four Door. Trim the middle body mounts
3/4” below the bolt mounting surface.

4. For customers with body lifts, trim the body mounts level with the body mount
bolt mounting surface.

5. Grind and de-bur all modified body mounts. Paint to prevent rust.

6. Remove body mount bolts from body mounts: (2) per side on JK 2-Doors and (3)
per side on the JK 4-Doors.

7. Position rocker guards under vehicle. Have a friend lend a hand or utilize jack
stands.

8. Lift the rocker guard up towards body mounts. Have the new, longer body mount
hardware and the 1 inch spacers ready. Insert the spacers between the body
mounts and the rocker guards. Insert body mount hardware through the rocker
guard and then the spacer. Lightly tighten the hardware. The front body mounts
require the additional short spacers and the 1 inch spacers. The front body mounts
use the longer bolts and washers. *** For JKs with body lifts, do not use the 1”
spacers; use only the short spacer for the front body mount. Use the stock body