Synergy 5410 User Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

PPM-8410 JK FRONT BUMPER INSTALL
INSTRUCTIONS

Version 1

GENERAL NOTES:

• These instructions are also available on our website; www.polyperformance.com.

Check the website before you begin for any updated instructions and additional
photos for your reference.

• The Polyperformance JK front bumper system is a bolt on installation but does

require minor trimming and cutting with a sawzall or cut off wheel.

• The winch mount requires the use of a hawse fairlead, a roller fairlead does not

fit in the bumper.

1. Remove the splash shield and disconnect the fog light connectors if equipped.
Remove the stock bumper, tow hooks and upper frame trim.

2. Loosely install the new Poly Performance front bumper using the carriage head
bolts. The lower outer hole of the front frame bumper mounting plate needs to be
trimmed with a sawzall or cut off wheel. Mark the frame plate along the weld on
the backside of the bumper and trim.

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

Steps 3-9 only apply if you are installing the Poly Performance 5410-03 or 5410-03­RUBI front skid plate, if you are not at this time, skip to step 10

3. Cut off the bar that goes underneath the frame in front of the steering draglink.
Cut the front and back parts of the bracket flush with the sides. Deburr any sharp
edges and paint any bar metal with touch up paint.

4. Remove the rear sway bar mounting bushing bolt on both sides.

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

Steps 5-9 Apply only to a Rubicon Model with a disconnecting stabilizer (anti-sway)
bar

5. Remove the bottom rear bolt in the disconnecting stabilizer bar housing as shown

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

6. Remove the disconnecting stabilizer bar tension link bolt.

7. Loosen the front stabilizer bar retainer bolt on the passenger side to lower the
stabilizer bar enough to rotate the disconnecting stabilizer bar unit up and in front