Synergy 5232-3 User Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

5232 YJ REAR CAGE KIT

Version 1.1

GENERAL NOTES:

• These instructions are also available on our website; www.synergymfg.com.

Check the website before you begin for any updated instructions and additional
photos for your reference.

• This is a weld in roll cage kit, all welding should be performed by an experienced

welder with proper welding equipment

• Use in conjunction with PPM-5231; YJ front cage kit

• This kit works with either a soft top or hard top

• Use extreme care when welding and grinding in the interior of your Jeep, remove

or cover any components you do not want welding spatter or grinding sparks to
damage.

1) Remove the hard or soft top.

2) Remove the roll cage padding / covers and the rear upper seat belt mounting bolts. It
is also a good idea to remove the rear seat to prevent damage from welding and ease
installation.

3) Install the PPM-5231 YJ Front Cage kit per the instructions included with the front
cage kit.

4) Remove the paint on the factory cage around the areas to be welded. Position the C­pillar cross bar and B-C pillar spreaders as shown below in picture 4.1

Picture 4.1 Complete rear kit including side kit tacked into place for reference.

5) Level the C-pillar cross tube with tub before tacking into place.

6) Before tacking C-pillar cross tube into place, install B-C pillar spreaders in place to
insure proper placement of C-pillar cross tube. C-pillar cross tube should be
approximately 21.25” back from the B-pillar hoop as shown in picture 6.1 below.

Picture 6.1

7) B-C pillar spreaders should be spaced approximately 8 ¼” from the factory C-pillar
down bars on the C-pillar cross tube.