Synergy 5205 User Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

POLY PERFORMANCE MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

PPM-5205 Jeep TJ / LJ / YJ Cage Tie-In Kit

Version 1.1

GENERAL NOTES:

• These instructions are also available on our website; www.polyperformance.com.

Check the website before you begin for any updated instructions and additional
photos for your reference.

• This is a weld on roll cage tie in kit that is strongly recommended to be used with

our roll cage kits.

• All welding should be performed by an experienced welder with proper welding

equipment.

• This kit is designed to be used with our PPM-5203 Jeep TJ / LJ Front Cage Kit or

our PPM-5231 YJ Front Cage Kit.

1) Installation of this Tie in Kit should be done after roll cage is tacked or fully welded
into place.

2) Once A-pillar base plates have been determined / located, mark and drill the holes
in the floor. Use the A-pillar base plate as a template and drill 4 x 3/8” - 25/64”
holes in the floor of the Jeep.

3) With holes drilled in the tub, bolt up the bushing mount bracket and bushing under
the floor of the Jeep. Tighten all 4 3/8” bolts to locate the bushing in its final place.
Use a washer under both the bolt head and the nylock nuts provided in the kit.

4) With bushing mount bracket secured in place, begin fitting cage tie in tubes.

5) Start by tacking frame plate in place.

a. Use the tie in tube as a guide to determine frame plate location.
b. Next, fit tube in place and tack to the bushing side only. Securely tack the

tube to the bushing, being careful not to melt the bushing. (**NOTE**
This kit comes pre notched / fitted for our TJ / LJ cage. If installing into a
YJ, grind off approximately 3/8” from the cut edge and fit accordingly as
shown in Pic 5.1b