Synergy 5203 User Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

PPM-5203 TJ/LJ FRONT CAGE KIT

Version 1.1

GENERAL NOTES:

• These instructions are also available on our website; www.synergymfg.com.

Check the website before you begin for any updated instructions and additional
photos for your reference.

• This is a weld in roll cage kit, all welding should be performed by an experienced

welder with proper welding equipment

• Use in conjunction with PPM-5204 or PPM-5210; TJ/LJ front rear cage kit

• This kit works with either a soft top or hard top

• Use extreme care when welding and grinding in the interior of your Jeep, remove

or cover any components you do not want welding spatter or grinding sparks to
damage.

• Note, if you want to retain the factory roll bar padding you will have to cut holes

where the tubes attach, position the tubes through the padding, slide the padding
over the tubes and weld. Thus, if roll bar padding is retained, plan ahead and
notch the padding as tubes are installed.

1. Remove the hard top or soft top, if using a soft top, remove the door surrounds.

2. Remove the sound bar, upper seat belt mounts, roll bar padding and B-pillar padding
and trim.

3. Remove the stock tubes over the side doors, unbolt them from the windshield and
from the B-pillar hoop.

4. Notch the dash using the templates provided. The template is made for the drive side
with the words up, use the opposite side for the passenger side.

5. Pull up the front foot area carpet to mount the floor plates, position the foot plates as
shown, the outer edge goes up against the side of the kick panel, the back edge of the
floor plate is approximately 1.5” from the front edge of the drain hole. Wait to drill