Synergy 4034 User Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA [phone]

INSTALLATION INSTRUCTIONS

PPM-4034 JEEP JK COMPRESSOR MOUNT KIT

2012- Present 3.6L Pentastar

GENERAL NOTES:

• These instructions are also available on our website at

www.synergymfg.com Check the website for any updated instructions and

Installation time 20 minutes to 1 hour.

Kit contents: (1) Compressor Bracket (7) Zip Ties (1) Hose and Fitting

Required Tools:

- 13mm Wrench (preferably a ratcheting wrench) - Philips Head Screw Driver

- 13mm Socket and ¼” ratchet with long extensions - Small Crescent Wrench

Using fasteners and
fittings supplied with
your compressor kit,
and thread locker
assemble the
compressor on the
bracket, as indicated in
this picture:

Use thread sealant for
proper installation.
Teflon tape is not
recommended. Properly
sealed, recommended
torque is 12 to 15 ft. lbs.

Advisory: Do not bump, or pull the master cylinder away from the booster during this install. Doing so
will dislodge the booster O-Ring. If the O-Ring becomes dislodged, do not drive the Jeep and contact
tech support for additional information.

1. Using firm pressure and pushing as indicated in the following picture, bend the rigid A/C hose

additional photos for reference.

toward the engine, in order to provide clearance for the bracket.

2. Re-route the Vacuum Hose behind the AC line, as shown in the following picture:

3. Insert the 90 degree plastic fitting (attached to small hose) into the brake booster. You'll have to
press hard, but it will go.

4. Install the sensor into the small hose (attached to plastic 90 fitting) and ZIPTIE the hose to the
sensor fitting.

5. Install the rerouted vacuum hose onto the sensor and zip tie tight.

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6. Zip tie the sensor to hold the hose clear of the compressor head.

7. Install the compressor and bracket assembly onto the master cylinder studs and run power and
ground wires.

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8. The following picture shows a ratchet and several extensions, that make installing the second
master cylinder nut easier:

9. Installation complete.

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