I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
19" COLOR TV/DVD/VCR
Sec. 2: Deck Mechanism Section
I Standard Maintenance
I Alignment for Mechanism
I Disassembly/Assembly of Mechanism
WF719
Sec. 3: Exploded views
and Parts List Section
I Exploded views
I Parts List
Page 2
IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and
described in this service manual are effective methods of performing service
operations. Some of these service special tools should be used when and as
recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk of
personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand
that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai could not
possibly know, evaluate and advice the service trade of all conceivable ways
in which service might be done or of the possible hazardous consequences of
each way. Consequently, Funai has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not
recommended by Funai must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by
the service method selected.
Manufactured under license from Dolby Laboratories. "Dolby" and
the double-D symbol are trademarks of Dolby Laboratories.
Page 3
MAIN SECTION
19" COLOR TV/DVD/VCR
WF719
Sec. 1: Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
Note: Nominal specifications represent the design specifications. All units should be able to approximate these.
Some will exceed and some may drop slightly below these specifications. Limit specifications represent the absolute worst condition that still might be considered acceptable. In no case should a unit fail to meet limit specifications.
1-1-2TD851SP
Page 6
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
WHEN OPEN. DO NOT
CAUTION
LASER RADIATION
STARE INTO BEAM.
Location: Inside Top of DVD mechanism.
1-2-1DVD_LASER
Page 7
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for TV Circuit
1. Before returning an instrument to the custom-
er, always make a safety check of the entire instru-
ment, including, but not limited to, the following
items:
a. Be sure that no built-in protective devices are de-
fective and have been defeated during servicing.
(1) Protective shields are provided on this chassis
to protect both the technician and the customer.
Correctly replace all missing protective shields, including any removed for servicing convenience. (2)
When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all
protective devices, including but not limited to,
nonmetallic control knobs, insulating fishpapers,
adjustment and compartment covers/shields, and
isolation resistor/capacitor networks. Do not oper-
ate this instrument or permit it to be operated
without all protective devices correctly installed and functioning. Servicers who defeat
safety features or fail to perform safety checks
may be liable for any resulting damage.
b. Be sure that there are no cabinet openings through
which an adult or child might be able to insert their
fingers and contact a hazardous voltage. Such
openings include, but are not limited to, (1) spacing
between the picture tube and the cabinet mask, (2)
excessively wide cabinet ventilation slots, and (3)
an improperly fitted and/or incorrectly secured
cabinet back cover.
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an
electrical jumper across the two AC plug prongs.
Place the instrument AC switch in the on position.
Connect one lead of an ohmmeter to the AC plug
prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the
coaxial connector. If the measured resistance is
less than 1.0 megohm or greater than 5.2 megohm, an abnormality exists that must be corrected
before the instrument is returned to the customer.
Repeat this test with the instrument AC switch in
the off position.
d. Leakage Current Hot Check - With the instru-
ment completely reassembled, plug the AC line
cord directly into a 120V AC outlet. (Do not use an
isolation transformer during this test.) Use a leak-
age current tester or a metering system that complies with American National Standards Institute
(ANSI) C101.1 Leakage Current for Appliances
and Underwriters Laboratories (UL) 1410, (50.7).
With the instrument AC switch first in the on position and then in the off position, measure from a
known earth ground (metal water pipe, conduit,
etc.) to all exposed metal parts of the instrument
(antennas, handle brackets, metal cabinet, screw
heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current
measured must not exceed 0.5 milli-ampere. Reverse the instrument power cord plug in the outlet
and repeat the test.
READING SHOULD
NOT BE ABOVE 0.5 mA
LEAKAGE
DEVICE
BEING
TESTED
TEST ALL EXPOSED
METAL SURFACES
ALSO TEST WITH
PLUG REVERSED
USING AC
ADAPTER PLUG
AS REQUIRED
CURRENT
TESTER
EARTH
GROUND
ANY MEASUREMENTS NOT WITHIN THE LIMITS
SPECIFIED HEREIN INDICATE A POTENTIAL
SHOCK HAZARD THAT MUST BE ELIMINATED
BEFORE RETURNING THE INSTRUMENT TO
THE CUSTOMER OR BEFORE CONNECTING
THE ANTENNA OR ACCESSORIES.
e. X-Radiation and High Voltage Limits - Because
the picture tube is the primary potential source of
X-radiation in solid-state TV receivers, it is specially constructed to prohibit X-radiation emissions.
For continued X-radiation protection, the replacement picture tube must be the same type as the
original. Also, because the picture tube shields
and mounting hardware perform an X-radiation
protection function, they must be correctly in place.
High voltage must be measured each time servic-
1-3-1TD204IMP
Page 8
ing is performed that involves B+, horizontal deflection or high voltage. Correct operation of the
X-radiation protection circuits also must be reconfirmed each time they are serviced. (X-radiation
protection circuits also may be called "horizontal
disable" or "hold down.") Read and apply the high
voltage limits and, if the chassis is so equipped,
the X-radiation protection circuit specifications given on instrument labels and in the Product Safety
& X-Radiation Warning note on the service data
chassis schematic. High voltage is maintained
within specified limits by close tolerance safety-related components/adjustments in the high-voltage
circuit. If high voltage exceeds specified limits,
check each component specified on the chassis
schematic and take corrective action.
2. Read and comply with all caution and safety-related notes on or inside the receiver cabinet, on the
receiver chassis, or on the picture tube.
3. Design Alteration Warning - Do not alter or add
to the mechanical or electrical design of this TV receiver. Design alterations and additions, including,
but not limited to circuit modifications and the addition of items such as auxiliary audio and/or video
output connections, might alter the safety characteristics of this receiver and create a hazard to the
user. Any design alterations or additions will void
the manufacturer's warranty and may make you,
the servicer, responsible for personal injury or
property damage resulting therefrom.
4. Picture Tube Implosion Protection Warning -
The picture tube in this receiver employs integral
implosion protection. For continued implosion protection, replace the picture tube only with one of
the same type number. Do not remove, install, or
otherwise handle the picture tube in any manner
without first putting on shatterproof goggles
equipped with side shields. People not so
equipped must be kept safely away while picture
tubes are handled. Keep the picture tube away
from your body. Do not handle the picture tube by
its neck. Some "in-line" picture tubes are equipped
with a permanently attached deflection yoke; because of potential hazard, do not try to remove
such "permanently attached" yokes from the picture tube.
5. Hot Chassis Warning -
a. Some TV receiver chassis are electrically connect-
ed directly to one conductor of the AC power cord
and may be safety-serviced without an isolation
transformer only if the AC power plug is inserted
so that the chassis is connected to the ground side
of the AC power source. To confirm that the AC
power plug is inserted correctly, with an AC voltmeter, measure between the chassis and a known
earth ground. If a voltage reading in excess of 1.0V
is obtained, remove and reinsert the AC power
plug in the opposite polarity and again measure
the voltage potential between the chassis and a
known earth ground.
b. Some TV receiver chassis normally have 85V
AC(RMS) between chassis and earth ground regardless of the AC plug polarity. This chassis can
be safety-serviced only with an isolation transformer inserted in the power line between the receiver
and the AC power source, for both personnel and
test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis
ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulation
material that must not be defeated or altered.
6. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a.
near sharp edges, b. near thermally hot parts-be
sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage,
and e. antenna wiring. Always inspect in all areas
for pinched, out of place, or frayed wiring. Check
AC power cord for damage.
7. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or wiring that meet original specifications. Additionally,
determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
8. Product Safety Notice - Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual
inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc.. Parts
that have special safety characteristics are identified by a ( # ) on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or
other hazards. The Product's Safety is under review continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are strictly inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be
sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
1-3-2TD204IMP
Page 9
Precautions during Servicing
A. Parts identified by the ( # ) symbol are critical for
safety.
Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
When replacing the power transformer in sets
where the connections between the power cord
and power transformer primary lead wires are performed using crimp type connectors, in order to
prevent shock hazards, perform carefully and precisely the following steps.
Replacement procedure
1) Remove the old connector by cutting the wires at
a point close to the connector.
Important: Do not re-use a connector (discard it).
2) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4) Use the crimping tool to crimp the metal sleeve at
the center position. Be sure to crimp fully to the
complete closure of the tool.
L. When connecting or disconnecting the TV/DVD
connectors, first, disconnect the AC plug from AC
supply socket.
1-3-3TD204IMP
Page 10
Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws,
parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance
with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit Terminals
dd’
AC Line VoltageRegion
110 to 130 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
USA or
CANADA
Clearance
Distance (d) (d')
≥ 3.2 mm
(0.126 inches)
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.).
Measuring Method: (Power ON)
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across both terminals of load
Z. See Fig. 2 and following table.
Table 2: Leakage current ratings for selected areas
Exposed Accessible Part
Z
One side of
B
Power Cord Plug Prongs
Fig. 1
AC Voltmeter
(High Impedance)
Fig. 2
AC Line VoltageRegionLoad ZLeakage Current (i)Earth Ground (B) to:
110 to 130 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
USA or
CANADA
0.15µF CAP. & 1.5kΩ
RES. connected in
parallel
1-3-4TD204IMP
i≤0.5mA rms
Exposed accessible
parts
Page 11
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown:
Top View
Out
2. For other ICs, pin 1 and every 5th pin is indicated
as shown:
Pin 1
3. The 1st pin of every pin connector are indicated as
shown:
Pin 1
Input
In
Bottom View
5
10
Instructions for Connectors
1. When you connect or disconnect FFC cable (connector), be sure to disconnect the AC cord.
2. FFC cable (connector) should be inserted parallel
into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
[ CBA= Circuit Board Assembly ]
How to Remove / Install Flat Pack IC
Caution:
3. Do not apply the hot air to the chip parts around the
Flat Pack-IC for over 6 seconds as damage may
occur to the chip parts. Put Masking Tape around
the Flat Pack-IC to protect other parts from damage. (Fig. S-1-2)
4. The Flat Pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or solder lands under the IC when removing it.
1. Removal
With Hot - Air Flat Pack - IC Desoldering Machine:
a. Prepare the Hot - Air Flat Pack - IC Desoldering
Machine, then apply hot air to Flat Pack - IC (about
5~6 seconds). (Fig. S-1-1)
b. Remove the Flat Pack- IC with tweezers while
applying the hot air.
With Soldering Iron:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
b. Lift each lead of the Flat Pack - IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air Desoldering
Machine. (Fig. S-1-4)
With Iron Wire:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
b. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
c. Pull up on the wire as the solder melts so as to lift
the IC leads from the CBA contact pads, while
heating the pins using a fine tip soldering iron or
hot air blower.
Note:
When using a soldering iron, care must be taken
to ensure that the Flat Pack - IC is not being held
by glue, or when it is removed from the CBA, it
may be damaged if force is used.
2. Installation
a. Using desoldering braid, remove the solder from
the foil of each pin of the Flat Pack - IC on the CBA,
so you can install a replacement Flat Pack - IC
more easily.
1-4-1TD705NOTE
Page 12
b. The "I" mark on the Flat Pack - IC indicates pin 1
(See Fig. S-1-6). Make sure this mark matches the
1 on the CBA when positioning for installation.
Then pre - solder the four corners of the Flat PackIC (See Fig. S-1-7).
c. Solder all pins of the Flat Pack - IC. Make sure that
none of the pins have solder bridges.
Fine Tip
Soldering Iron
Sharp
Pin
Fig. S-1-4
Hot Air Blower
CBA
Masking
Tape
Tweezers
Flat Pack-IC
Fig. S-1-1
Hot-air
Flat Pack-IC
Desoldering
Machine
Flat Pack-IC
Fig. S-1-2
Desoldering Braid
To Solid
Mounting Point
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
or
Iron Wire
Soldering Iron
Fig. S-1-5
Fig. S-1-6
Soldering Iron
Fig. S-1-3
1-4-2TD705NOTE
Page 13
CBA
Presolder
Flat Pack-IC
Fig. S-1-7
Instructions for Handling
Semiconductors
Electrostatic breakdown of the semiconductors may
occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is properly grounded to remove any static electricity that may
be charged on the body.
Ground for Work Bench
Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the work bench or
other surface, where the semiconductors are to be
placed. Because the static electricity charge on the
clothing will not escape through the body grounding
band, be careful to avoid contacting semiconductors to
clothing.
<Incorrect>
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-4-3TD705NOTE
Page 14
PREPARATION FOR SERVICING
How to Enter the Service Mode
Caution: 1
1. Optical sensors system are used for Tape Start and
End Sensor on this equipment. Read this page
carefully and prepare as described on this page
before starting to service; otherwise, the unit may
operate unexpectedly.
Preparing: 1
1. Cover Q202 (START SENSOR) and Q201 (END
SENSOR) with Insulation Tape or enter the service
mode to activate Sensor Inhibition automatically.
Note: Avoid playing, rewinding or fast forwarding the
tape to its beginning or end, because both Tape End
Sensors are not active.
How to Enter the Service Mode
1. Turn power on.
2. Use service remote control unit and press DISC
MENU key. (See page 1-8-1)
3. When entering the service mode, one of the number (1, 2 or 4) will display at corners of the screen.
4. During the service mode, electrical adjustment
mode can be selected by remote control key. (Service remote control unit).
Details are as follows.
KeyAdjustment Mode
8
9
VOL pCut-off Adjustment 1-8-3.
Caution: 2
1. The deck mechanism assembly is mounted on the
Main CBA directly, and SW1211 (REC-SAFETY
SW) is mounted on the Main CBA. When deck
mechanism assembly is removed from the Main
CBA due to servicing, this switch can not be operated automatically.
H. Shift adjustment mode: See adjustment instructions page 1-8-2.
V.size/V. shift adjustment: See adjustment instructions page 1-8-2.
Preparing: 2
1. To eject the tape, press the STOP/EJECT button
on the unit (or Remote Control).
2. When you want to record during the Service mode,
press the Rec button while depressing SW1211
(REC-SAFETY SW) on the Main CBA.
Q201
(END SENSOR)
Q202
(START SENSOR)
KeyAdjustment Mode
Picture adjustment mode: Press the
MENU button to change from BRT
(Bright), *CNT (Contrast), *COL
MENU
0No need to use.
1No need to use.
2
3No need to use.
4
5
6No need to use.
7
(Color), *TNT(Tint) and *V-T. Press
CH UP/DOWN key to display Initial
Value. *Marked items are not necessary to adjust normally.
H adjustment mode: See adjustment
instructions page 1-8-2.
Auto record mode: Perform recording
(15 Sec.)-->Stop-->Rewind (Zero
return) automatically.
Head switching point adjustment
mode: See adjustment instructions
page 1-8-4.
Purity check mode: Shows Red,
Green, Blue or White cyclically on the
screen each time the “7” key is
pressed.
SW1211
(REC-SAFETY SW)
MAIN CBA
1-5-1TD945PFS
Page 15
)
e
)
d
.
l
Starts playback of the disc or tape contents.
POWERV OLUMESKIPSKIPSTOP OPEN/CLOSEPLAY
SEARCH
SELECT
DVDTV/VCR
CHANNELREC/OTRREW PLAY F.FWDSTOP/EJECT
HEADPHONE VIDEOL AUDIO R
12 456101514 49873311 12 1321
20
19181716
DVD buttons
TV/VCR buttons
PAUSE
PLAY
STOP
ENTER
RECORD
DISC
MENU
RETURNTITLESETUP
A
-
B
REPEATSEARCH MODE
CLEAR
MODE
ANGLESUBTITLEAUDIO
DISPLAY
SPEED C.RESET
POWER PICTURESELECTSLEEP
CH.
VOL.
MUTEZOOM
123
456
789
0+10
+100
34
35
23
24
26
25
(DVD) 3
(TV/VCR) 14
13
27
28
30
31
33
32
29
4
36
37
38
41
3 (DVD)
15 (TV/VCR)
43
2
11
45
44
42
5
39
40
1
22
OPERATING CONTROLS AND FUNCTIONS
- TV/DVD/VCR FRONT PANEL -
- REMOTE CONTROL -
POWER Button
1.
Press to turn the power on and off.
2.VOLUME X/Y Buttons
Press to control the volume level for the DVD and TV.
3.SKIP Buttons (for DVD)
Press once to skip chapters or tracks to a desired
point.
Press and hold to change forward or reverse playback speed.
4.PLAY Button
5.STOP Button
Stops operation of the disc. (Front Panel)
Stops operation of the disc or tape. (Remote control
6.OPEN/CLOSE Button
Press to insert discs into or remove them from th
tray.
7.
Disc loading tray
8.DVD Indicator
Lights on during DVD mode.
9.
SELECT Button
Press to change to TV/VCR mode, external input
mode or DVD mode.
TV/VCR Indicator
10.
Lights on during TV/VCR mode.
CHANNELK/LButtons
11.
Press to select memorized channel.
Recording Indicator
12.
Flashes during recording. Lights up in the Standby mode for Timer Recording.
REC/OTR (RECORD)Button
13.
Press for manual recording. Activates One Touch
Recording. (OTR is only during TV/VCR mode.
14.REW Button (for TV/VCR)
Press to rewind the tape, or to view the picture
rapidly in reverse during playback mode. (Rewin
Search)
15.
FWD Button (for TV/VCR)
Press to rapidly advance the tape, or to view the
picture rapidly in forward during playback mode
(Forward Search)
STOP/EJECT Button
16.
Press to stop the tape motion. Press in the Stop
mode to remove tape from the TV/VCR/DVD.
Remote sensor window
17.
18.HEADPHONE Jack
To connect headphone (not supplied) for persona
listening.
VIDEO input Jack
19.
Connect to the video output jack of a video
camera or VCR.
1-6-1TD859IB
Page 16
1-6-2TD859IB
Page 17
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the
cabinet parts, and the CBA in order to gain access to
item(s) to be serviced. When reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they were.
Caution !
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
[1] Rear Cabinet
[2] H.V. CBA (with Holder)
[4] CRT
[5] Shield Box
[6] DVD Mechanism
[7] DVD Main
CBA Unit
[3] Tray Chassis Unit
[10] Deck Assembly
[11] Main CBA
REMOVAL
ID/
LOC.
No.
PAR T
REMOVE/
*UNHOOK/UNLOCK/
Fig.
No.
RELEASE/UNPLUG/
DESOLDER
[7]
[8]
[9]
[10]
DVD Main
CBA Unit
Power
Supply/AV
CBA
Function
CBA
Deck
Assembly
2(S-7), CN201,
5
CN301
4(S-8), CN2803,
3, 6
CN2804
3 3(S-9)-
7(S-10), 2(S-11),
3, 6
CL1201, CL1401,
CL1402, CL1403
[11]Main CBA 3 3(S-12)-
↓
(1)
↓
(2)
↓
(3)
↓
(4)
Note
2-1
2-2
2-3
3
-
4
↓
(5)
[8] Power Supply/AV CBA
[9] Function CBA
2. Disassembly Method
REMOVAL
ID/
LOC.
PART
No.
Rear
[1]
Cabinet
H.V. CBA
[2]
(With
Holder)
Tr ay
[3]
Chassis
Unit
[4]CRT 4 4(S-4)-
REMOVE/
*UNHOOK/UNLOCK/
Fig.
No.
RELEASE/UNPLUG/
DESOLDER
1, 2 4(S-1), 1(S-2), 1(S-3)-
Anode Cap, CN501,
3, 4,
CRT CBA, CN571,
6
CN1301, CN2602
CN1802, CN2801,
3, 6
CN2601
Note
1
-
(1): Order of steps in Procedure. When reassembling,
follow the steps in reverse order.These numbers
are also used as the Identification (location) No. of
parts in Figures.
(2): Parts to be removed or installed.
(3): Fig. No. showing Procedure of Part Location.
(4): Identification of part to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
S=Screw, P=Spring, L=Locking Tab, CN=Connec-
tor, *=Unhook, Unlock, Release, Unplug, or Desol-
der
2(S-2) = two Screw (S-2)
(5): Refer to the following "Reference Notes in the
Table."
[5]Shield Box 3 5(S-5)-
[6]
DVD
Mechanism
CN2401, CN2402,
3, 6
3(S-6)
-
1-7-1TD859DC
Page 18
Reference Notes in the Table
Caution !
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
Reference Notes in the Table
CAUTION 1: Discharge the Anode Lead of the CRT
with the CRT Ground Wire before removing the Anode
Cap.
1. Disconnect the following: Anode Cap, CN501, CRT
CBA, CN571, CN2602, and CN1301.
Then remove H.V. CBA (with Holder).
CAUTION 2: Electrostatic breakdown of the laser
diode in the optical system block may occur as a
potential difference caused by electrostatic charge
accumulated on cloth, human body etc., during
unpacking or repair work.
To avoid damage of pickup follow these procedures.
2-1. Slide out the pickup unit as shown in Fig. 5.
2-2. Short the three short lands of FPC cable with sol-
der before removing the FFC cable (CN201) from
it. If you disconnect the FFC cable (CN201), the
laser diode of pickup will be destroyed. (Fig. 5)
2-3. Disconnect connector (CN301). Remove two
screws (S-7) and lift the DVD Main CBA Unit.
(Fig. 5)
CAUTION 3: When reassembling, confirm the FFC
cable (CN201) is connected completely. Then remove
the solder from the three short lands of FPC cable.
(Fig. 5)
4. Remove screws 7(S-10) and 2(S-11). Then, desolder connectors (CL1201, C1401, CL1402, CL1403)
and lift up the Deck Assembly.
1-7-2TD859DC
Page 19
S-1
[1] REAR CABINET
S-1
ANT.
S-2
1
S-3
S-1
Fig. 1
S-1
S-1
S-1
S-2
S-3
S-1
[1] REAR CABINET
Fig. 2
1-7-3TD859DC
Page 20
S-6
S-5
S-5
[5] Shield Box
[3] Tray Chassis Unit
S-5
[6] DVD
Mechanism
S-6
S-8
S-9
S-9
[9] Function
CBA
S-6
S-8
S-8
[8] Power
Supply/
AV CBA
S-10
S-11
S-10
S-11
[10] Deck
Assembly
S-10
S-12
[11] Main
CBA
H.V. CBA
[2] H.V. CBA
(wih Holder)
Fig. 3
1-7-4TD859DC
Page 21
S-4
Anode Cap
CRT CBA
S-7
S-4
CN301
CN201
[4] CRT
S-7
[7] DVD Main
CBA Unit
S-4
S-4
Fig. 4
Slide
B
Pickup Unit
View for A
DVD Mechanism
A
Short the three short
lands by soldering
View for B
Fig. 5
1-7-5TD859DC
Page 22
DVD MAIN CBA
FACTORY USE
ONLY
ANODE
CRT
GND
CN504A
CN501
FUNCTION CBA
CRT CBA
SCREEN
FOCUS
CL501B
TO SPEAKER
CN2801
CN2805
CN1805
CN2401
MAIN CBA
CL1403
CL1401
CN601
CN2402
CN401
CN2601
AC CORD
POWER SUPPLY/
AV CBA
CN2803
CN1804
CN2602
CN2804
CN1803
CL502A
CL503A
H.V. CBA
CN571
CL501A
TO SPEAKER
CN1802
CL1201
FE HEAD
CYLINDER
ASSEMBLY
CL1402
CN1301
AC HEAD
ASSEMBLY
DECK ASSEMBLY
CAPSTAN
MOTOR
TUNER
Fig. 6
1-7-6TD859DC
Page 23
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note:
"CBA" is abbreviation for "Circuit Board
Assembly."
NOTE:
Electrical adjustments are required after replacing
circuit components and certain mechanical parts.
It is important to perform these adjustments only
after all repairs and replacements have been completed.
Also, do not attempt these adjustments unless the
proper equipment is available.
Test Equipment Required
1. NTSC Pattern Generator (Color Bar W/White Window, Red Color, Dot Pattern, Gray Scale, Monoscope, Multi-Burst)
2. AC Milli Voltmeter (RMS)
3. Alignment Tape (FL8A, FL8N), Blank Tape
4. DC Voltmeter
5. Oscilloscope: Dual-trace with 10:1 probe,
V-Range: 0.001~50V/Div,
F-Range: DC~AC-60MHz
6. Frequency Counter
7. Plastic Tip Driver
How to Set up the Service mode:
Service Mode:
1. Use the service remote control unit.
2. Turn the power on. (Use main power on the TV
unit.)
3. To enter the TV mode, press CH UP or CH DOWN
button on the TV unit.
4. Press "DISC MENU" button on the service remote
control unit. (Version of micro computer will display
on the CRT. (Ex: 057-001)
X-Ray Protection Test
X-Ray protection test should be done when replacing
any parts of this chassis.
1. Short test points J551 and J552 (on H.V. CBA).
2. Confirm that the main power turns off.
3. If the main power does not turn off, then replace
the following parts (D591, Q591, R592, R593,
R594 and IC1201).
4. Perform steps 1 to 3 again.
1. DC 114V (+B) Adjustment
Purpose: To obtain correct operation.
Symptom of Misadjustment: The picture is dark and
unit does not operate correctly.
How to make service remote control
unit:
1. Prepare normal remote control unit (Part No.
NE200UD). Remove 4 screws from the back lid
(Fig. 1-1).
SCREW
Remote control unit (Bottom)
2. Cut off pin 10 of the remote control microprocessor
and short circuit pins 10 and 17 of the microprocessor with a jumper wire
2. Connect DC Volt Meter to J533(+B) and HEAT
SINK (on H.V. CBA)(GND).
3. Adjust VR2601 so that the voltage of J533(+B)
becomes +114±0.5V DC.
VR2601--------
1-8-1TD851EA
Page 24
2. H Adjustment
3. C-Trap Adjustment
Purpose: To get correct horizontal position and size of
screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test pointAdj. PointModeInput
R583
TapeM. EQ.Spec.
---Frequency Counter 15.734kHz±300Hz
Note: R583 --- H.V. CBA
1. Connect Frequency Counter to R583.
2. Operate the unit for at least 20 mintes.
3. Enter the Service mode. (See page 1-8-1.) Press
"2" button on the remote control unit and select HADJ Mode.
4. Press CH o / p buttons on the remote control unit
so that the display will change "0" to "7."
5. At this moment, choose display "0" to "7" when the
Frequency counter display is closest to
15.734kHz±300Hz.
6. Turn the power off and on again.
CH o / p
buttons
Video---
Purpose: To get minimum leakage of the color signal
carrier.
Symptom of Misadjustment: If C-Trap Adjustment is
incorrect, stripes will appear on the screen.
Test pointAdj. PointModeInput
D1304
(Cathode)
(B-OUT)
TapeM. EQ.Spec.
---
minimum
Note: D1304 (Cathode) (B-Out)--- Main CBA
1. Connect Oscilloscope to D1304 (Cathode).
2. Input a color bar signal from RF input.
Enter the Service mode. (See page 1-8-1.)
3. Press "0" button on the remote control unit and
select C-TRAP Mode.
4. Press CH o / p buttons on the remote control unit
so that the carrier leakage B-Out (3.58MHz) value
becomes minimum on the oscilloscope.
5. Turn the power off and on again.
CH o / p
buttons
Oscilloscope
Pattern Generator
Figure
---Color Bar
---
Fig. 2
1-8-2TD851EA
Page 25
4. V. Size Adjustment
6. H. Shift Adjustment
Purpose: To obtain correct vertical height of screen
image.
Symptom of Misadjustment: If V. Size is incorrect,
vertical height of image on the screen may not be
properly displayed.
Test pointAdj. PointModeInput
---
TapeM. EQ.Spec.
---Pattern Generator90±5%
1. Enter the Service mode. (See page 1-8-1.)
Press "9" button on the remote control unit and
select V-S Mode. (Press "9" button then display will
change to V-P and V-S).
2. Input monoscope pattern.
3. Press CH o / p buttons on the remote control unit
so that the monoscope pattern is 90±5% of display
size and the circle is round.
CH o / p
buttons
---Monoscope
5. V. Shift Adjustment
Purpose: To obtain correct vertical position of screen
image.
Symptom of Misadjustment: If V. position is incor-
rect, vertical position of image on the screen may not
be properly displayed.
Purpose: To obtain correct horizontal position and
size of screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test pointAdj. PointModeInput
---
TapeM. EQ.Spec.
---Pattern Generator---
1. Enter the Service mode. (See page 1-8-1.)
Press "8" button on the remote control unit and
select H-P Mode.
2. Input monoscope pattern.
3. Press CH o / p buttons on the remote control unit
so that the left and right side of the monoscope pattern are equal to each other.
4. Turn the power off and on again.
CH o / p
buttons
---Monoscope
7. Cut-off Adjustment
Purpose: To adjust the beam current of R, G, B, and
screen voltage.
Symptom of Misadjustment: White color may be
reddish, greenish or bluish.
Test pointAdj. PointModeInput
Test pointAdj. PointModeInput
---
TapeM. EQ.Spec.
---Pattern Generator---
1. Enter the Service mode. (See page 1-8-1.)
Press "9" button on the remote control unit and
select V-P Mode. (Press "9" button then display will
change to V-P and V-S).
2. Input monoscope pattern.
3. Press CH o / p buttons on the remote control unit
so that the top and bottom of the monoscope pattern are equal to each other.
CH o / p
buttons
---Monoscope
Black
---Screen-ControlExt.
TapeM. EQ.Spec.
---Pattern Generator
Figure
PATTERN GENERATOR
RF INPUT
See Reference
Raster /
White
Raster
Notes below
Fig. 3
1-8-3TD851EA
Page 26
Notes: Screen Control FBT --- H.V. CBA
FBT= Fly Back Transformer
Use the Remote Control Unit
1. Degauss the CRT and allow CRT to operate for 20
minutes before starting the alignment.
2. Input the Black raster signal from EXT. input.
3. Enter the Service mode. (See page 1-8-1.)
4. Press the "VOL p" button.
(Press "VOL p" then display will change CUT OFF/
DRIVE, 7Fh adjustment and DVD-KEY).
5. Choose CUT OFF/DRIVE mode then press "1" button. This adjustment mode is CUT OFF (R).
6. Increase the screen control so that the horizontal
line just appears on the CRT.
7. Press the "CH o / p" button until the horizontal line
becomes white.
8. Choose CUT OFF/DRIVE mode then press "2" button. This adjustment mode is CUT OFF (G). Press
"CH o / p" until the horizontal line becomes white.
9. Choose CUT OFF/DRIVE mode then press "3" button. This adjustment mode is CUT OFF (B). Press
"CH o / p" until the horizontal line becomes white.
10.Choose CUT OFF/DRIVE mode then press "4" button.
11.Input the White Raster Signal from Video In.
12.Adjust the RED DRIVE as needed with the CH o /p buttons to get the following value, X= 286, Y=
294.
13.Choose CUT OFF/DRIVE mode then press "5."
Adjust the BLUE DRIVE as needed with the CH o /p buttons to get the following value, X= 286, Y=
294.
14.Turn the power off and on again.
8. Sub-Brightness Adjustment
Purpose: To get proper brightness.
Symptom of Misadjustment: If Sub-Brightness is
incorrect, proper brightness cannot be obtained by
adjusting the Brightness Control.
Test pointAdj. PointModeInput
---
TapeM. EQ.Spec.
---
White
Note: SMPTE Setup level --- 7.5 IRE
1. Enter the Service Mode. (See page 1-8-1.)
Then input SMPTE signal from RF input.
2. Press PICTURE button. (Press PICTURE button
then display will change BRT, CNT, COL, TNT, and
V-T). Select BRT and press CH o / p buttons so
that the bar is just visible (See above figure).
3. Turn the power off and on again.
CH o / p
buttons
Pattern
Generator
Figure
---
SMPTE
7.5IRE
See below
Black
This bar
just
visible
Fig. 4
1-8-4TD851EA
Page 27
9. Focus Adjustment
Purpose: Set the optimum Focus.
Symptom of Misadjustment: If Focus Adjustment is
incorrect, blurred images are shown on the display.
Test pointAdj. PointModeInput
---Focus Control---Monoscope
4. Press "CH o" or "CH p" button on the remote control unit if necessary. The value will be changed in
0.5H steps up or down. Adjustable range is up to
9.5H. If the value is beyond adjustable range, the
display will change as:
2. Face the unit to the East and degauss the CRT
using a Degaussing Coil.
3. Input the monoscope pattern.
4. Adjust the Focus Control on the FBT to obtain clear
picture.
10. SIF Adjustment
Purpose: To set the SIF (Sound Intermediate Fre-
quency).
Symptom of Misadjustment: Audio may not sound
correctly.
Note: This adjustment automatically done by the
chrominance IC (IC1301).
11. CCS Text Box Location
The following 2 adjustments normally are not
attempted in the field. They should be done
only when replacing the CRT then adjust as a
preparation.
13. Purity Adjustment
Purpose: To obtain pure color.
Symptom of Misadjustment: If Color Purity Adjust-
ment is incorrect, large areas of color may not be
properly displayed.
Test pointAdj. PointModeInput
---
TapeM. EQ.Spec.
---Pattern GeneratorSee below.
Deflection Yoke
Purity Magnet
Figure
---Red Color
Note: This adjustment automatically done by the
microcomputer.
12. Head Switching Position Adjustment
Purpose: Determine the Head Switching Point during
Playback.
Symptom of Misadjustment: May cause Head
Switching Noise or Vertical Jitter in the picture.
Note: Unit reads Head Switching Position automati-
cally and displays it on the screen (Upper Left Corner).
1. Playback test tape (FL8A, FL8N).
2. Enter the Service Mode. (See page 1-8-1.)
Then press the number 5 button on the remote
control unit.
3. The Head Switching position will display on the
screen; if adjustment is necessary follow step 4.
6.5H(412.7µs) is preferable.
GREEN
1. Set the unit facing east.
2. Operate the unit for over 30 minutes before adjusting.
3. Fully degauss the unit using an external degaussing coil.
4. Set the unit to the AUX Mode which is located
before CH2 then input a red raster from video in.
5. Loosen the screw on the Deflection Yoke Clamper
and pull the Deflection Yoke back away from the
screen. (See Fig. 6.)
6. Loosen the Ring Lock and adjust the Purity Magnets so that a red field is obtained at the center of
the screen. Tighten Ring Lock. (See Fig. 5,6.)
7. Slowly push the Deflection Yoke toward the bell of
the CRT and set it where a uniform red field is
obtained.
8. Tighten the clamp screw on the Deflection Yoke.
RED
BLUE
Fig. 5
1-8-5TD851EA
Page 28
14. Convergence Adjustment
Purpose: To obtain proper convergence of red, green
and blue beams.
Symptom of Misadjustment: If Convergence Adjust-
ment is incorrect, the edge of white letters may have
color edges.
Test pointAdj. PointModeInput
5. Remove the DY Wedges and slightly tilt the Deflection Yoke horizontally and vertically to obtain the
best overall convergence.
6. Fix the Deflection Yoke by carefully inserting the
DY Wedges between CRT and Deflection Yoke.
---
C.P. Magnet (RB),
C.P. Magnet (RB-G),
Deflection Yoke
Dot Pattern
--Crosshatch
TapeM. EQ.Spec.
---Pattern GeneratorSee below.
Figure
CRT
COIL
DY WEDGE
COIL CLAMPER
DEFLECTION YOKE
PURITY
SCREW
RB
RB-G
RING LOCK
C.P. MAGNET
CLAMPER
C.P. MAGNET
SCREW
C.P. MAGNET (RB)
R
R
or
Fig. 6
G
B
G
B
Fig. 7
C.P. MAGNET (RB-G)
RB
RB
G
G
Fig. 8
1. Set the unit to the AUX Mode which is located
before CH2, then input a Dot or crosshatch pattern.
2. Loosen the Ring Lock and align red with blue dots
or Crosshatch at the center of the screen by rotating (RB) C.P. Magnets. (See Fig. 7.)
3. Align red / blue with green dots at the center of the
screen by rotating (RB-G) C.P. Magnet.
(See Fig. 8.)
4. Fix the C.P. Magnets by tightening the Ring Lock.
1-8-6TD851EA
Page 29
FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray.
2. To put the DVD player into version up mode, press
[9], [8], [7], [6], and [SEARCH MODE] buttons on
the remote control unit in that order. The tray will
open automatically.
Fig. a appears on the screen.
F/W Version Up Mode
Please insert a DISC
for F/W Version Up.
EXIT: SELECT
Fig. a Version Up Mode Screen
The DVD player can also enter the version up
mode with the tray open. In this case, Fig. a will be
shown on the screen while the tray is open.
3. Load the disc for version up.
4. The DVD player enters the F/W version up mode
automatically. Fig. b appears on the screen.
F/W Version Up Mode
VERSION : ********
Reading...(*2)
EXIT: SELECT
5. After programming is finished, the tray opens automatically. Fig. c appears on the screen.
F/W Version Up Mode
VERSION : ********
Completed
SUM : 7abc (*3)
Fig. c Completed Program Mode Screen
At this time, no buttons are available.
6. Unplug the AC cord from the AC outlet. Then plug it
again.
7. Turn the power on by pressing the power button
and the tray will close.
8. Press [1], [2], [3], [4], and [DISPLAY] buttons on the
remote control unit in that order.
Fig. d appears on the screen.
IC1751(MTS/ SAP/ Hi-Fi AUDIO PROCESS/ Hi-Fi HEAD AMP)
TU1001
(TUNER UNIT)
SIF
7
JK1703
AUDIO-IN(R)
JK1702
AUDIO-IN(L)
TO
AUDIO BLOCK
Q1010
BUFFER
N-A-OUT
57
69
SAP
DET
SIF
DEMOD
R-CH
INSEL
6
7
NOR
SW
L-CH
INSEL
4847
1314
CONT
SAP
FILTER
STEREO
FILTER
PILOT
DET
STEREO
PLL
6263
R-CH
PNR
P
R
SAP
DEMOD
PILOT
CANCEL
SW
NOISE
LIMDEV
L-R
DEMOD
HOLD
PULSE
NOISE
DET
COMP
VCO
ST/SAP
SW
LPF
MATRIX
DC
R-CH BPF
OUTPUT
SELECT
COMP
dBX
DEC
MATRIX
DO
DET
SERIAL
DATA
DECODER
RIPPLE
FILTER
ENV
DET
MODE
OUT
37
38
54
40
23
80
78
77
39
49
26
SDA
SCL
P-ON+9V
ST/SAP-MODE
NORMAL-H
Q1701
4
TP1701
Hi-Fi-LHi-Fi-R
1
N-A-IN
A-OUT (L)
A-OUT (R)
TP1702
Hi-Fi-H-SW
A-MUTE
FROM/TO
SERVO/ SYSTEM
CONTROL BLOCK
TO SERVO/SYSTEM
CONTROL BLOCK
FROM/TO AUDIO
BLOCK
FROM
SERVO/SYSTEM
CONTROL BLOCK
CYLINDER
ASSEMBLY
L-CH
PNR
R
P
LIMDEV
SW
NOISE
VCO
COMP
LPF
L-CH BPF
LIM
3433
R
L
24
27
CL1401
Hi-Fi-A(R)3
Hi-Fi-COM2
Hi-Fi-A(L)1
Hi-Fi
AUDIO
(R) HEAD
Hi-Fi
AUDIO
(L) HEAD
TD859BLH1-10-71-10-8
Page 34
Chroma Block Diagram
TU1001
(TUNER UNIT)
10
SDA
9
SCL
13
FSC
16
AFT
FROM/TO
SERVO/
SYSTEM
CONTROL
BLOCK
SCL
SDA
C-SYNC
AFT
D-REC-H
Q1806
IC1201
(OSD)
WF16
WF15
IC1802
(OUTPUT SELECT)
VCR
4
DVD
SWCTL
9
56
CV-IN
OSD-R
64
OSD-B
63
62
60
59
58
OSD-G
OSD-BLK
V-SYNC
H-SYNC
REC VIDEO SIGNAL
PB VIDEO SIGNAL
DVD VIDEO SIGNAL
MAIN CBA
+8V
IC1301
(VIDEO/AUDIO/CHROMA/DEFLECTION)
31
14
15
6
5
3
16
12
11
10
13
9
8
35
34
SERIAL
I/F
INTELLIGENT
MONITORING
SYNC
SEPARATION
V-SYNC
PROCESS
CIRCUIT
CHROMA
TRAP
LUMA
SIGNAL
PROCESS
CIRCUIT
H-SYNC
PROCESS
CIRCUIT
OSD MIX/RBG MATRIX/
BLIGHT/DRIVE AMP/
HV BLANKING
30
CHROMA
BPF
CHROMA
SIGNAL
PROCESS
CIRCUIT
+5.7V
REG.
TUNER
VCR
LINE
S-Y
TUNER
VCR
LINE
S-C
FILTER
TUNING
VXCO
27+5V CTRL
23
25
20
29
28
18
CN1803
1414DVD-Y
1515DVD-C
X1301
3.58MHz
CN2804
TV-VIDEO
V-OUT
EXT-V-IN
Q2210
BUFFER
Q2211
BUFFER
WF17
TP2203
DVD-Y
POWER SUPPLY/AV CBA
CN1301
RED
2
3
4
WF9
40
41
5
12
GREEN11
10
BLUE
FBP3
H-DRIVE4
7
ACL/ABL
V-DRIVE8
5
V-RAMP-FB
TO POWER
SUPPLY BLOCK
FROM
VIDEO BLOCK
CN2401
DVD-Y12
DVD-C10
WF18
TP2204
DVD-C
FROM/TO
CRT/H.V. BLOCK
CN503
FROM DIGITAL
SIGNAL PROCESS
BLOCK
<DVD SECTION>
CN601
1-10-9
1-10-10
TD859BLC
Page 35
CRT/H.V. Block Diagram
FROM
POWER
SUPPLY
BLOCK
CN2602
CN502
5 +B
6 +B
3 DEF+B
CL502B
JUNCTION-B
CBA
5
6
3
CL502A
+B5
6 +B
3 DEF+B
Q572
H.DRIVE
WF10
Q571
H.OUTPUT
J553
+B
J563
GND
T572
1
REC VIDEO SIGNALPB VIDEO SIGNAL
IC551 (V-DEFLECTION CONTROL)
7
AMP
1
6
T571 F.B.T.
HV
F
S
11
THERMAL
PROTECTION
PULSE
UP
3
FOCUS VR
DVD VIDEO SIGNAL
WF11
5
5
ANODE
4
3
1
CN571
L551
D.Y.
VDRIVE
HDRIVE
FROM/TO
CHROMA
BLOCK
CN1301
FROM
CHROMA
BLOCK
CN1301
CN503
8
V-DRIVE
4
H-DRIVE
3
FBP
7
ACL/ABL
5
V-RAMP-FB
CN503CL504B
12
RED
11
GREEN
10
BLUE
CL503B
3
5
4
CL503A
8
8
4
3
7
5
4
3
2
V-DRIVE
4
H-DRIVE
3
FBP
7
ACL/ABL
5
V-RAMP-FB
CL504A
4 RED
3
GREEN
2
BLUE
Q501
RED AMP
8
10
7
9
6
H.V. CBA
SCREEN VR
Q502
GREEN AMP
FOCUS
SCREEN
ANODE
CL501BCL501A
HEATER11
+180V33
JK501
FOCUS
WF13WF12
BLUE AMP
Q503
WF14
CN501
SCREEN
GND
R
G
B
HEATER
GND
V501
CRT
JUNCTION-A
CBA
CRT CBA
1-10-121-10-11
TD859BLCRT
Page 36
Power Supply Block Diagram
CAUTION !
Fixed voltage power supply circuit is used in this unit.
If Main Fuse (F2601) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
4A 125V
W2601
DEGAUSSING
COIL
F2601
4A/125V
CN2601
L2601
LINE
FILTER
PS2601
D2603 D2606
BRIDGE
RECTIFIER
Q2601
SWITCHING
Q2602
T2601
7
5
3
2
IC2601
ERROR
VOLTAGE DET
4
4A 125V
12
16
15
14
13
11
10
9
1
23
CAUTION:
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME TYPE 4 A, 125V FUSE.
ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MÊME TYPE DE 4A, 125V.
CN2602 TO CN502
5 +B
6 +B
VR2601
+B ADJ
Q2604
FEED
BACK
Q2606
Q2614
Q2609
Q2607
Q2613
3 DEF+B
CN2804CN1803
99AL+33V
1919D/L+15V
88AL+5.7V
1010P-ON+12V
44P-ON+9V(1)
66P-ON+9V(2)
1818P-ON+12V
CN2803CN1804
22P-ON+9V(3)
1919AC-DOWN
99P-ON-H
1616
Q2605
Q2615
DVD-MAIN-POWER
TO CRT/H.V.
BLOCK
NOTE :
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
FROM/TO SERVO
/SYSTEM CONTROL
BLOCK
<TV/VCR SECTION>
CN2402
FG CBA
DRIVE CBA
DVD MAIN CBA UNIT
1-10-161-10-15
TD859BLDS
Page 38
Digital Signal Process Block Diagram
IC102 (SDRAM)IC101 (MICRO CONTROLLER)
24
DETECTOR
SDRAM
27
60
66
13
31
56
74
85
C 6
D 7
A 8
B 5
F 10
E 2
CD/DVD 9
~~
2
~~~
CN201
210
235
2
13
184
205
247
256
124
125
122
123
128
129
126
127
131
130
~
~~~
SDRAM ADDRESS(0-10)SDRAM ADDRESS(0-10)
SDRAM DATA(0-31)SDRAM DATA(0-31)
RF
SIGNAL
PROCESS
CIRCUIT
EXTERNAL
MEMORY
I/F
DVD/CD
FORMATTER
DATA(VIDEO/AUDIO) SIGNALDVD VIDEO SIGNAL
ECC
DECODER
I/F
DMA
BCU
STREAM
I/F
UMAC
DSP
DECODER
PIXEL
OPERATION
I/O
PROCESSOR
SERIAL
DATA(AUDIO) SIGNAL
DATA
ROM
INST.
ROM
DATA
ROM
INST.
ROM
DATA
ROM
INST.
ROM
AUDIO
I/F
FOCUS SERVO SIGNALTRACKING SERVO SIGNAL
181
175
176
174
SPDIF
PCM-BCK
PCM-DATA0
PCM-LRCLK
TO DVD
AUDIO
BLOCK
FS
TS
PICK-UP
UNIT
CD-LD 12
DVD-LD 14
PD-MONI 13
GND(DVD-PD)
GND(CD-PD)
GND(LD)
FS(+) 18
FS(-) 19
TS(+) 20
TS(-) 17
CN201
15
16
11
CN201
Q253,Q254
AMP
AMP
Q251,Q252
1 3
CDDVD
4
IC201
(SW)
FS(+)
FS(-)
TS(+)
TS(-)
6
FROM DVD SYSTEM
CONTROL/SERVO
BLOCK
DVD MAIN CBA UNIT
135
133
132
134
78
INTERRUPT
CONTROLLER
CD/DVD
INST.
ROM
DATA
ROM
TIMER
32BIT
CPU
WATCH DOG
TIMER
CPU
I/F
READ
MEMORY
EXADT (0-15), EXADR (16-19)
CPU
I/F
DEBUG
EXADT (0-15), EXADR (16-19)
EXADT (0-7)
EXADT (8-15)
BCU
GENERAL
I/O
INTERRUPT
CONTROLLER
TIMER
WATCH DOG
TIMER
32BIT CPU
INST
CACHE
IC105 (LATCH)
2
~
9
IC104 (LATCH)
2
~
9
D TYPE
LATCH
D TYPE
LATCH
VIDEO
I/F
DATA
CACHE
12
~
EXADR (0-7)
19
12
~
EXADR (8-15)
19
NTSC/PAL
ENCODER
Y
D/A
C
D/A
164
EXADT (0-15)
EXADR (16-19)
EXADR (0-15)
158
CN601
1 DVD-Y
3 DVD-C
TO CHROMA
BLOCK
CN2401
<TV/VCR SECTION>
IC103 (FLASH ROM)
29
~
36
38
~
45
FLASH
ROM
1
~
9
16
~
25
48
1-10-17
1-10-18
TD859BLD
Page 39
DVD Audio Block Diagram
FROM
DIGITAL
SIGNAL
PROCESS
BLOCK
FROM
DVD SYSTEM
CONTROL
/SERVO
BLOCK
SPDIF
PCM-BCK
PCM-DATA0
PCM-LRCLK
ADAC-MD
ADAC-MC
ADAC-ML
IC601(AUDIO DAC)
1
2
3
13
14
15
SERIAL
PORT
SERIAL
CONTROL
4X/8X
OVERSAMPLING
DIGITAL FILTER
/FUNCTION
CONTROLLER
ENHANCED
MULTI-LEVEL
DELTA-SIGMA
MODULATOR
SYSTEM CLOCK
16
DAC
DAC
LPF+AMP
LPF+AMP
DATA(AUDIO) SIGNAL
L-CH
7
R-CH
8
DVD AUDIO SIGNAL
CN601
12 SPDIF
7 DVD-A(L)
9 DVD-A(R)
6 DVD-A-MUTE
TO AUDIO BLOCK
<TV/VCR SECTION>
CN2401
PCM-SCLK
A-MUTE
DVD MAIN CBA UNIT
1-10-201-10-19
TD859BLAD
Page 40
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS
Standard Notes
Warning
Many electrical and mechanical parts in this chassis
have special characteristics. These characteristics
often pass unnoticed and the protection afforded by
them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage,
etc. Replacement parts that have these special safety
characteristics are identified in this manual and its
supplements; electrical components having such features are identified by the mark " # " in the schematic
diagram and the parts list. Before replacing any of
these components, read the parts list in this manual
carefully. The use of substitute replacement parts that
do not have the same safety characteristics as specified in the parts list may create shock, fire, or other
hazards.
Capacitor Temperature Markings
Mark
(B)
(F)+30 -80%20°C-25~+85°C
Capacity
change rate
±10%
Standard
temperature
20°C-25~+85°C
Temperature
range
Note:
1. Do not use the part number shown on these drawings for ordering. The correct part number is shown
in the parts list, and may be slightly different or
amended since these drawings were prepared.
2. All resistance values are indicated in ohms (K=10
6
).
M=10
3. Resistor wattages are 1/4W or 1/6W unless otherwise specified.
4. All capacitance values are indicated in µF
-6
(P=10
5. All voltages are DC voltages unless otherwise
specified.
µF).
3
,
(SR)
(Z)+30 -80%20°C-10~+70°C
Capacitors and transistors are represented by the following symbols.
±15%
20°C-25~+85°C
CBA Symbols
(Top View) (Bottom View)
+
Electrolytic Capacitor
(Bottom View)
Transistor or Digital Transistor
E C B
(Top View)
NPN Transistor
(Top View)
PNP Transistor
Schematic Diagram Symbols
Digital Transistor
E C B
(Top View)
E C B
NPN Digital Transistor
E C B
(Top View)
PNP Digital
Transistor
E C B
1-11-1TD945SC
Page 41
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON
THE FOLLOWING PAGES:
1. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE_A,_V FUSE.
ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MÊME TYPE DE_A,_V.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F2601) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the
power supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts
list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are listed
with their part numbers in the parts list section of the service manual.
4. Wire Connectors
(1) Prefix symbol "CN" means "connector" (can disconnect and reconnect).
(2) Prefix symbol "CL" means "wire-solder holes of the PCB" (wire is soldered directly).
5. Note: Mark "•" is a leadless (chip) component
6. Mode: SP/REC
7. Voltage indications for PLAY and REC modes on the schematics are as shown below:
< DVD Section >
231
5.0
The same voltage for
both PLAY & STOP modes
Indicates that the voltage
is not consistent here.
8. How to read converged lines
1-D3
Distinction Area
Line Number
(1 to 3 digits)
Examples:
1. "1-D3" means that line number "1" goes to area "D3".
2. "1-B1" means that line number "1" goes to area "B1".
9. Test Point Information
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
5.0
(2.5)
PLAY mode
STOP mode
< TV/VCR Section >
The same voltage for
PLAY, REC & DVD
modes
231
5.0
5.0
(2.5)
[ ]
Indicates that the voltage
is not consistent here.
3
2
1
ABCD
PLAY mode
REC mode
DVD mode
AREA D3
AREA B1
1-D3
Unit: Volts
1-B1
: Used to indicate a test point with a test pin.
1-11-2TD945SC
Page 42
Main 1/5 Schematic Diagram < TV/VCR Section >
A4
B4
C4
D4
E4
F4
MAIN 1/5
Ref No.Positi o n
ICS
IC1201
IC1202
TRANSISTORS
Q1205
Q1206
Q1207
Q1210A-2
Q1211
CONNECTOR
CL1201
TEST POINT
TP1201B-4
C-3
D-1
A-1
D-3
A-2
A-1
F-4
A3
A2
B3
B2
C3
C2
D3
D2
E3
E2
F3
F2
A1
B1
1-11-31-11-4
C1
D1
E1
F1
TD859SCM1
Page 43
Main 2/5 Schematic Diagram < TV/VCR Section >
CL1401
CL1402
CL1403
TRANSISTORS
REC VIDEO SIGNAL
REC AUDIO SIGNAL
PB VIDEO(TV/VCR/LINE) SIGNAL
PB AUDIO (TV/VCR/LINE) SIGNAL
Power Supply/AV 1/2 Schematic Diagram < TV/VCR Section >
0.200.9
0.9
0
0.2
12.100.3
0
10.3
10.2
4.6
4.6
2.5
1.8
0.300
0.2
0.301.4
1.4
0
0.5
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F2601) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK
OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE.
4A/125V
A4
ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE
MÊME TYPE DE 4A, 125V.
B4
C4
NOTE :
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.
TEST POINT S
TP1201
TP1401
TP1402
TP1403
TP1632
TP1701
TP1702
TP1801
TP1802B-3
BTD850F01011
F-3
E-4
A-4
D-2
A-1
A-5
F-2
E-3
F-2
F-1
C-3
B-3
B-1
B-1
B-1
C-1
B-3
B-2
A-4
Page 56
Main CBA Bottom View < TV/VCR Section >
WF8
PIN 7
OF IC1401
WF9
PIN 41
OF IC1301
WF4
PIN 42
OF IC1401
WF16
PIN 59
OF IC1201
WF15
PIN 58
OF IC1201
WF2
PIN 61
OF IC1401
1-11-311-11-32
BTD850F01011
Page 57
Power Supply / AV CBA Top View < TV/VCR Section >
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F2601) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
VR2601
+B ADJ
4A 125V
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK
OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE.
ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE
MÊME TYPE DE 4A, 125V.
BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER
SUPPLY CIRCUIT, AN ISOLATION TRANSFORMER MUST BE USED.
ALSO, IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT
SLOWL Y , WHEN TROUBLESHOO TING THIS TYPE POWER SUPPL Y
CIRCUIT, A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.
NOTE :
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.
Power Supply / AV CBA Bottom View < TV/VCR Section >
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F2601) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
4A 125V
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK
OF FIRE, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE.
ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE
MÊME TYPE DE 4A, 125V.
BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER
SUPPLY CIRCUIT, AN ISOLATION TRANSFORMER MUST BE USED.
ALSO, IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT
SLOWL Y , WHEN TROUBLESHOO TING THIS TYPE POWER SUPPL Y
CIRCUIT, A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.
NOTE :
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.
1-11-351-11-36
BTD850F01021A
Page 59
H.V. CBA Top View < TV/VCR Section >
J553
+B ADJ
R583
(H Adjustment)
J563
GND
H.V. CBA
Ref No.Positi o n
IC
IC551
TRAN SISTOR S
Q571
Q572
Q591
CONNECTORS
CL501A
CL502A
CL503A
CN571
TEST POINT S
J551B-2
J552B-2
J553B-2
J563B-2
B-2
B-1
C-1
C-2
B-2
C-1
C-2
A-1
FOCUS-VR
(UPPER SIDE)
SCREEN-VR
(LOWER SIDE)
1-11-371-11-38
BTD850F01031-A
Page 60
H.V. CBA Bottom View < TV/VCR Section >
WF11
PIN 5
OF CN571
WF10
Q571
Collector
1-11-391-11-40BTD850F01031-A
Page 61
CRT CBA Top View < TV/VCR Section >
CRT CBA
Ref No.Positi o n
TRANSI STO RS
Q501
Q502
Q503
CONNECTORS
CL501BB-1
CL504AA-1
CN501A-1
A-2
A-2
A-2
CRT CBA Bottom View < TV/VCR Section >
WF14
Q503
Collector
WF12
Q501
Collector
WF13
Q502
Collector
1-11-41BTD850F01031-B1-11-42
Page 62
Function CBA Top View < TV/VCR Section >
Function CBA Bottom View < TV/VCR Section >
1-11-43
1-11-44
BTD850F01021B
Page 63
Junction-A CBA
Junction-A CBA
Top View < TV/VCR Section >
Bottom View < TV/VCR Section >
Junction-B CBA
Top View < TV/VCR Section >
BTD850F01031-C
Junction-B CBA
Bottom View < TV/VCR Section >
BTD850F01031-D
1-11-451-11-46
Page 64
WAVEFORMS
Input: NTSC Color Bar Signal (with 1kHz Audio Signal) --- WF1~WF16
DVD Video (Power on (Stop) MODE) --- WF17, WF18
CD (1KHz Play) --- WF19, WF20
INITIAL POSITION: Unplug unit from AC outlet for at least five minutes,
reconnect to AC outlet and then turn power on.
(Brightness---Center Color---Center Tint --- Center Contrast---Approx 70%)
2 V5 ms
MAIN 2/5 SCHEMATIC DIAGRAM
WF1
TP1401 RF-SW
0.2 V0.1 µs
MAIN 2/5 SCHEMATIC DIAGRAM
WF2
IC1401 PIN 61
0.5 V20 µs
WF5
MAIN 2/5 SCHEMATIC DIAGRAM
TP1402 V-OUT
0.2 V5 V 5 ms
Upper: WF6 Lower: WF1
MAIN 2/5 SCHEMATIC DIAGRAM
TP1403 HA-MONITOR
1 V20 µs
MAIN 3/5 SCHEMATIC DIAGRAM
WF9
IC1301 PIN 41
20 µs200 V
WF10
H.V. SCHEMATIC DIAGRAM
Q571 COLLECTOR
20 V20 µs
WF13
CRT SCHEMATIC DIAGRAM
Q502 COLLECTOR
20 V20 µs
WF14CRT SCHEMATIC DIAGRAM
Q501 COLLECTOR
0.2 V20 µs
WF17
POWER SUPPLY/AV 2/2
SCHEMATIC DIAGRAM
TP2203 DVD-Y
0.2 V20 µs
POWER SUPPLY/AV 2/2
WF18
SCHEMATIC DIAGRAM
TP2204 DVD-C
1 V10 ms
MAIN 1/5 SCHEMATIC DIAGRAM
WF3
TP1201 CTL-AMP-OUT
0.25 V20 µs
WF4 MAIN 2/5 SCHEMATIC DIAGRAM
IC1401 PIN 42
0.5 V0.5 ms
WF7
MAIN 2/5 SCHEMATIC DIAGRAM
TP1802 NA-IN-YCA
0.5 V
WF8
MAIN 2/5 SCHEMATIC DIAGRAM
0.5 ms
IC1401 PIN 7
10 V5 ms
WF11
H.V. SCHEMATIC DIAGRAM
CN571 PIN 5
20 V20 µs
CRT SCHEMATIC DIAGRAM
WF12
Q503 COLLECTOR
1 V
MAIN 1/5 SCHEMATIC DIAGRAM
WF15
20 µs
IC1201 PIN 58
1 V5 ms
WF16
MAIN 1/5 SCHEMATIC DIAGRAM
IC1201 PIN 59
1 V0.5 ms
WF19
POWER SUPPLY/AV 2/2
SCHEMATIC DIAGRAM
CN2401 PIN 6
1 V
SPDIF1V0.1µsec
WF20
POWER SUPPLY/AV 2/2
SCHEMATIC DIAGRAM
CN2401 PIN 1
1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / Audio Control Head / Full
Erase Head) using 90% lsopropyl Alcohol.
2.After cleaning the parts, do all DECK ADJUSTMENTS.
3.For the reference numbers listed above, refer to Deck Exploded Views.
* B73 ------ Recording Model only
LDG Belt
Cam Holder (F)
Cam Holder (F) Assembly
II
II
II
2-1-1U27MEN
Page 78
Cleaning
Cleaning of Video Head
Clean the head with a head cleaning stick or chamois
cloth.
Procedure
1.Remove the top cabinet.
2.Put on a glove (thin type) to avoid touching the
upper and lower drum with your bare hand.
3.Put a few drops of 90% Isopropyl alcohol on the
head cleaning stick or on the chamois cloth and,
by slightly pressing it against the head tip, turn the
upper drum to the right and to the left.
Notes:
1.The video head surface is made of very hard
material, but since it is very thin, avoid cleaning it
vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit.
3.Do not reuse a stained head cleaning stick or a
stained chamois cloth.
Cleaning of Audio Control Head
Clean the head with a cotton swab.
Procedure
1.Remove the top cabinet.
2.Dip the cotton swab in 90% isopropyl alcohol and
clean the audio control head. Be careful not to
damage the upper drum and other tape running
parts.
Notes:
1.Avoid cleaning the audio control head vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit or damage may occur.
ACE Head
Upper
Cylinder
Do Not !
Video Head
Cleaning Stick
2-1-2U27MEN
Page 79
SERVICE FIXTURE AND TOOLS
J-1-1, J-1-2
J-3
J-2
J-4
J-5
Ref. No. NamePart No.Adjustment
J-1-1Alignment TapeFL8AHead Adjustment of Audio Control Head
J-1-2Alignment TapeFL8N
(2Head only)
FL8NW
(4Head only)
J-2Guide Roller Adj.ScrewdriverAvailable
Locally
J-3MirrorAvailable
Locally
J-4Azimuth Adj.Screwdriver +Available
Locally
J-5X Value Adj.Screwdriver -Available
Locally
2-2-1U25NFIX
Azimuth and X Value Adjustment of Audio Control
Head / Adjustment of Envelope Waveform
Guide Roller
Tape Transportation Check
A/C Head Height
X Value
Page 80
MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignment for the tape to correctly run
starts on the next page. Refer to the information below
on this page if a tape gets stuck, for example, in the
mechanism due to some electrical trouble of the unit.
Service Information
A. Method for Manual Tape Loading/Unloading
To load a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly.
3. Insert a cassette tape. Though the tape will not be
automatically loaded, make sure that the cassette
tape is all the way in at the inlet of the Cassette
Holder. To confirm this, lightly push the cassette
tape further in and see if the tape comes back out,
by a spring motion, just as much as you have
pushed in.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 for a minute or two to complete
this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly.
3. Make sure that the Moving guide preparations are
in the Eject Position.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 until the Moving guide preparations come to the Eject Position. Stop turning when
the preparations begin clicking or can not be
moved further. However, the tape will be left wound
around the cylinder.
5. Turn the LDG Belt in the appropriate direction continuously, and the cassette tape will be ejected.
Allow a minute or two to complete this task.
B. Method to place the Cassette Holder in the tape-
loaded position without a cassette tape
1. Disconnect the AC Plug.
2. Remove the Top Case and Front Assembly.
3. Turn the LDG Belt in the appropriate direction
shown in Fig. M1. Release the locking tabs shown
in Fig. M1 and continue turning the LDG Belt until
the Cassette Holder comes to the tape-loaded
position. Allow a minute or two to complete this
task.
Top View
Moving guide T preparation
(Eject Position)
Moving guide S preparation
(Eject Position)
Push the tape
to load it.
Push the locking tab gently to unlock
when loading without a cassette.
UNLOAD
/EJECT
LOAD
Side View
LDG Belt
Fig. M1
Bottom View
LDG Belt (B)
UNLOAD
/EJECT
Cam Gear
Fig. M2
2-3-1TD951MA
Page 81
1.Tape Interchangeability Alignment
Note:
To do these alignment procedures, make sure that the
Tracking Control Circuit is set to the center position
every time a tape is loaded or unloaded. (Refer to
page 2-3-4, procedure 1-C, step 2.)
Note: Before starting this Mechanical Alignment, do all
Electrical Adjustment procedures.
Flowchart of Alignment for tape traveling
Loading (Use a blank tape.)
Adjust the height of the Guide Rollers
(Supply side and take-up side).
(Use a blank tape.) (pg. 2-3-3)
1-A
Not good
Check to see that the tape is not creasing
and that there is no slack on the supply
and take-up side Guide Rollers.
(Use a blank tape.)
Adjust the X Value for maximum envelope.
(pg. 2-3-3) (Use Alignment Tape.)
Adjust the envelope. (pg. 2-3-4)
Check the envelope.
OK
Adjust the Audio Section.
(Azimuth Alignment) (pg. 2-3-4)
Check the audio output.
OK
1-A
1-B
1-C
1-C
1-D
1-D
Not good
Not good
Do the final tape-traveling test to see that
the tape runs normally in play mode without creasing or slacking.
OK
Completion
1-A
Check the following:
1. X Value (pg. 2-3-3)
2. Envelope (pg. 2-3-4)
OK
1-B, 1-C
Not good
2-3-2TD951MA
Adjust the X value and envelope.
1-B, 1-C
Page 82
1-A. Preliminary/Final Checking and
Alignment of Tape Path
Purpose:
To make sure that the tape path is well stabilized.
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged.
Note: Do not use an Alignment Tape for this proce-
dure. If the unit is not correctly aligned, the tape may
be damaged.
1. Playback a blank cassette tape and check to see
that the tape runs without creasing at Guide Rollers
[2] and [3], and at points A and B on the lead surface. (Refer to Fig. M3 and M4.)
2. If creasing is apparent, align the height of the guide
rollers by turning the top of Guide Rollers [2] and
[3] with a Guide Roller Adj. Screwdriver. (Refer to
Fig. M3 and M5.)
Guide Roller [2]
A
Take-up Guide Post [4]
Lead Surface of Cylinder
Correct
Guide Roller
Tape
Guide Roller [3]
B
Tape
Incorrect
ACE Head
Fig. M3
Fig. M4
3. Check to see that the tape runs without creasing at
Take-up Guide Post [4] or without snaking between
Guide Roller [3] and AC Head. (Fig. M3 and M5)
4. If creasing or snaking is apparent, adjust the Tilt
Adj. Screw of the AC Head. (Fig. M6)
Azimuth Adj. Screw
AC Head
X-Value Adj.
Screwdriver
Tilt Adj. Screw
Fig. M6
1-B. X Value Alignment
Purpose:
To align the Horizontal Position of the Audio/Control/
Erase Head.
Symptom of Misalignment:
If the Horizontal Position of the Audio/Control/Erase
Head is not properly aligned, maximum envelope cannot be obtained at the Neutral position of the Tracking
Control Circuit.
1. Connect the oscilloscope to TP1403 (HA-MONITOR) and TP1201 (CTL) on the Main CBA. Use
TP1401 (RF-SW) as a trigger.
2. Playback the Gray Scale of the Alignment Tape
(FL8NW) and confirm that the PB FM signal is
present.
3. Set the Tracking Control Circuit to the center position by pressing CH UP button then “ PLAY ” button
on the unit. (Refer to note on bottom of page
2-3-4.)
4. Use the X-Value Adj. Screwdriver so that the PB
FM signal at TP1403 (HA-MONITOR) is maximum.
(Fig. M6)
5. Press CH UP button on the unit until the CTL waveform has shifted by approx. +2msec. Make sure
that the envelope is simply attenuated (shrinks in
height) during this process so that you will know the
envelope has been at its peak.
Tape
Take-up Guide
Post
Fig. M5
2-3-3TD951MA
Page 83
6. Press CH DOWN button on the unit until the CTL
waveform has shifted from its original position (not
the position achieved in step 5, but the position of
CTL waveform in step 4) by approximately -2msec.
Make sure that the envelope is simply attenuated
(shrinks in height) once CTL waveform passes its
original position and is further brought in the minus
direction.
7. Set the Tracking Control Circuit to the center position by pressing CH UP button and then “ PLAY ”
button.
1-C. Checking/Adjustment of Envelope
Waveform
Purpose:
To achieve a satisfactory picture and precise tracking.
Symptom of Misalignment:
If the envelope output is poor, noise will appear in the
picture. The tracking will then lose precision and the
playback picture will be distorted by any slight variation of the Tracking Control Circuit.
1. Connect the oscilloscope to TP1403 (HA-MONITOR) on the Main CBA. Use TP1401 (RF-SW) as a
trigger.
2. Playback the Gray Scale on the Alignment Tape
(FL8NW). Set the Tracking Control Circuit to the
center position by pressing CH UP button and then
“ PLAY ” button on the unit. Adjust the height of
Guide Rollers [2] and [3] (Fig. M3, Page 2-3-3)
watching the oscilloscope display so that the envelope becomes as flat as possible. To do this adjustment, turn the top of the Guide Roller with the
Guide Roller Adj. Screwdriver.
3. If the envelope is as shown in Fig. M7, adjust the
height of Guide Roller [2] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M9.
4. If the envelope is as shown in Fig. M8, adjust the
height of Guide Roller [3] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M9.
5. When Guide Rollers [2] and [3] (Refer to Fig.M3)
are aligned properly, there is no envelope drop
either at the beginning or end of track as shown in
Fig. M9.
Dropping envelope level at the beginning of track.
Dropping envelope level at the end of track.
Fig. M8
Envelope is adjusted properly. (No envelope drop)
Fig. M9
Note: Upon completion of the adjustment of Guide
Rollers [2] and [3] (Refer to Fig. M3), check the X
Value by pushing the CH UP or DOWN buttons alternately, to check the symmetry of the envelope. Check
the number of pushes to ensure center position. The
number of pushes CH UP button to achieve 1/2 level of
envelope should match the number of pushes CH
DOWN button from center. If required, redo the “X
Value Alignment.”
1-D. Azimuth Alignment of Audio/Con-
trol/ Erase Head
Purpose:
To correct the Azimuth alignment so that the Audio/
Control/Erase Head meets tape tracks properly.
Symptom of Misalignment:
If the position of the Audio/Control/Erase Head is not
properly aligned, the Audio S/N Ratio or Frequency
Response will be poor.
1. Connect the oscilloscope to the audio output jack
on the rear side of the deck.
2. Playback the alignment tape (FL8NW) and confirm
that the audio signal output level is 8kHz.
3. Adjust Azimuth Adj. Screw so that the output level
on the AC Voltmeter or the waveform on the oscilloscope is at maximum. (Fig. M6)
Fig. M7
2-3-4TD951MA
Page 84
DISASSEMBLY/ASSEMBLY PROCEDURES
OF DECK MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to
CABINET DISASSEMBLY INSTRUCTIONS on page 1-7-1.)
All the following proc edures, including those for adjustment and replacement of parts, should be done in Ejec t
mode; see the positions of [41] and [42] in Fig.DM1 on page 2-4-3. When reassembling, follow the steps in reverse
order.
STEP
/LOC.
[10][2]Tape Guide Arm Assembly TDM1,DM8*(P-2)
[12][11]Pinch Arm (B)TDM1,DM8*(P-3)
[13][12]Pinch Arm AssemblyTDM1,DM8
[14][14]FE Head AssemblyTDM1,DM9(S-5)
[15][15]PrismTDM1,DM9(S-6)
[16][2],[15] Sen so r GearTDM1,DM15
[17][2]Slider ShaftTDM10*(L-5)
[18][17]C Drive Lever (SP)TDM10
[19][17]C Drive Lever (TU)TDM10(S-7),*(P-4)
[8][8]Loading Motor AssemblyTDM1,DM7
[9][9]AC Head AssemblyTDM1,DM7(S-4)
[11][10]C Door Opener TDM1,DM8*(L-4)
No.
[7],[8],
[10]
[21],[23],
[24]
Capstan MotorBDM2,DM11 3(S-8), Cap Belt
Mode LeverBDM2,DM13 (C-3), *(L-8)
Loading Arm (SP)
Assembly
PART
Fig. No.
BDM2,DM14
REMOVALINSTALLATION
REMOVE/*UNHOOK/
UNLOCK/RELEASE/
UNPLUG/DESOLDER
Desolder, LDG Belt,
2(S-3)
ADJUSTMENT
CONDITION
(+)Refer to Alignment
Sec.Pg.2-4-9
2-4-1TD951DA
Page 85
REMOVALINSTALLATION
REMOVE/*UNHOOK/
UNLOCK/RELEASE/
UNPLUG/DESOLDER
↓
(6)
No.
↓
(1)
START-
ING
No.
[32]
↓
(2)
PART
Loading Arm (TU)
Assembly
Moving Guide S
Preparation
Moving Guide T
Preparation
↓
(3)
Fig. No.
BDM2,DM14
TDM1,DM16
TDM1,DM16
↓
(4)
↓
(5)
STEP
/LOC.
[33]
[34][2],[25] M Brake (TU) AssemblyTDM1,DM15 *(P-7), Brake Belt
[35][2],[25] M Brake (SP) AssemblyTDM1,DM15 *(P-8)
[36][35]Tension Lever AssemblyTDM1,DM15
[37][36]T Lever HolderTDM15*(L-12)
[38][34]Reel (TU)(D2)TDM1,DM15
[39][38]M GearTDM1,DM15
[40][36]Reel (SP)(D2)TDM1,DM15
[41][32],[36]
[42][33]
[43][19]TG Post AssemblyTDM1,DM16 *(L-13)
[44][28]Rack AssemblyRDM17
[45][44]F Door Opener R DM17*(P-9)
[46][46]Cleaner AssemblyTDM1,DM6
[47][46]CL PostTDM6*(L-14)
ADJUSTMENT
CONDITION
(+)Refer to Alignment
Sec.Pg.2-4-9
(+)Refer to Alignment
Sec.Pg.2-4-9
↓
(7)
(1): Follow steps in sequence. When reassembling, follow the steps in reverse order.
These numbers are also used as identification (location) No. of parts in the figures.
(2): Indicates the part to start disassembling with in order to disassemble the part in column (1).
(3): Name of the part
(4): Location of the part: T=Top B=Bottom R=Right L=Left
(5): Figure Number
(6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered.
e.g., 2(L-2) = two Locking Tabs (L-2).
(7): Adjustment Information for Installation
(+):Refer to Deck Exploded Views for lubrication.
.
2-4-2TD951DA
Page 86
Top View
[14]
[36]
[35]
[42][41][43][9]
[7][46][8]
[13]
[11]
[15]
[10]
[12]
[34]
Bottom View
[26]
[27]
[23]
[28]
[20]
[29]
[30][40][16] [39][38]
Fig. DM1
[33]
[32]
[24]
[25]
[31][21][22]
Fig. DM2
2-4-3TD951DA
Page 87
(S-1)
[1]
(S-1)
Fig. DM3
(S-1A)
[7]
[3]
(L-1)
[6]
(L-2)
(P-1)
[46]
[4]
(L-3)
[5]
Fig. DM5
Pin D
Pin C
Slots B
First, while pushing the locking tab as
shown at right, slide and pull up the right
side on [2] to release Pin A and Pin B from
the slots A.
Then, remove Pin C and Pin D on [2] from
the slots B as shown.
[2]
Pin A
Locking tab
2
Pull up
A
1
Slide
Pin B
Slot A
Slot A
View for A
Fig. DM4
Desolder
from bottom
(S-2)
View for A
[47]
(L-14)
A
Lead with
Red Stripe
Fig. DM6
2-4-4TD951DA
Page 88
[9]
(S-4)
[8]
A
[14]
(S-5)
[16]
(S-6)
[15]
(S-3)
Adj. Screw
[13]
LDG
Belt
Desolder
from bottom
Lead with White Stripe
View for A
[8]
Fig. DM7
[11]
(L-4)
(P-3)
[12]
[10]
Fig. DM9
[18]
(L-5)
[17]
[19]
(P-4)
(P-2)
Pin of [12]
View for A
Pin of [10]
Groove of [28]
[28]
A
(S-7)
Fig. DM10
When reassembling [10] and
[12], confirm that pin of [10]
and pin of [12] are in the
groove of [28] as shown.
Fig. DM8
2-4-5TD951DA
Page 89
Cap Belt
[20]
(S-8)
[23]
(C-4)
(P-5)
(P-5)
[22]
(L-6)
(C-1)
[21]
Fig. DM11
Pin on
bottom
of [23]
[28]
When installing [23], install
the spring (P-5) to [28] as
shown in the left figure, and
then install [23] while
pressing the spring (P-5) to
the direction of the arrow in
the left figure and confirming
that the position of the
spring (P-5) is placed as
shown in the left figure.
[23]
Top View
Pin on [22]
[28]
Position of pin on [22]
Fig. DM12
2-4-6TD951DA
Page 90
[25]
(C-3)
[31]
(P-6)
Refer to the Alignment
Section, Page 2-4-9.
(L-10)
[27]
[28]
Pin of [34]
(S-9)
(L-8)
[26]
(L-9)
Position of Mode Lever when installed
Pin of [31]
Pin of [35]
(C-2)
[24]
[30]
[29]
(L-11)
[40]
[36]
[33]
[32]
Fig. DM14
Break belt
(P-7)
[34]
Bottom View
[28]
Top View
Align [25] and [28] as shown.
First groove on [28]
First tooth on [44]
[28]
When reassembling [28],
align the first groove on
[28] to the first tooth on
[44] as shown.
[25]
Fig. DM13
(P-8)
[35]
[37]
turn
turn
(L-12)
[39]
turn
[38]
Fig. DM15
2-4-7TD951DA
Page 91
[41]
[42]
[43]
(L-13)
Fig. DM16
(P-9)
[45]
[44]
Slide
Fig. DM17
2-4-8TD951DA
Page 92
ALIGNMENT PROCEDURES OF MECHANISM
The following procedures describe how to align the
individual gears and levers that make up the tape loading/unloading mechanism. Since information about the
state of the mechanism is provided to the System
Control Circuit only through the Mode Switch, it is
essential that the correct relationship between individual gears and levers be maintained.
All alignments are to be performed with the mechanism in Eject mode, in the sequence given. Each
procedure assumes that all previous procedures have
been completed.
IMPORTANT:
If any one of these alignments is not performed
properly, even if off by only one tooth, the unit will
unload or stop and it may result in damage to the
mechanical or electrical parts.
Alignment points in Eject Position
Top View
Alignment 3
Alignment 1
Loading Arm (SP) and (TU) Assembly
Install Loading Arm (SP) and (TU) Assembly so
that their triangle marks point to each other as
shown in Fig. AL2.
Alignment 2
Mode Gear
Keeping the two triangles pointing at each other,
install the Loading Arm (SP) Assembly so that the
last tooth of the gear meets the most inside teeth
of the Mode Gear. See Fig. AL2.
Alignment 1
Triangle Marks
Loading Arm
(SP) Assembly
Last Tooth
Alignment 2
Loading Arm
(TU) Assembly
Most inside teeth
of Mode Gear
Mode Gear
Fig. AL2
Bottom View
Alignment 1
Alignment 2
Fig. AL1
Alignment 3
Cam Gear (A), Rack Assembly
Install the Rack Assembly so that the first tooth on
the gear of the Rack Assembly meets the first
groove on the Cam Gear (A) as shown in Fig. AL3.
See Electrical Parts List
for parts with this mark.
3-1-13-1-2TD859CEX
Page 95
Packing
TAPE
X3
X2
X4
X5
S2
S7
PACKING TAPE
S6
S1
X1
S3
S4
S5
3-1-3TD859PEX
Page 96
DECK EXPLODED VIEWS
Deck Mechanism View 1
B2
B9
L1191
B73
B10
L1053
B411
B567
L1467
B494
MarkDescription
Floil G-684G or Multemp MH-D
SLIDUS OIL #150
B35
B553
(Blue grease)
B12
B11
B571
L1450
B492
B74
L1051
B37
B410
L1450
B426
B121
Chassis Assembly
Top View (Lubricating Point)
B501
B560
L1466
B126
B8
Some Ref. Numbers are not in sequence.
Chassis Assembly
Bottom View (Lubricating Point)
3-1-4Z12N4H2DEX
Page 97
Deck Mechanism View 2
B487
B499
B508
B414
B587
B573
B416
B574
B564
B591
B590
B521
B520
MarkDescription
Floil G-684G or Multemp MH-D
(Blue grease)
SLIDUS OIL #150
SANKOUL FG84M (Yellow grease)
B148
B592
B522
B31
L1406
B3
B558
B557
B565
View for A
(Grease point)
B568
A
B417
B134
B559
B516
B133
B507
B593
B488
B491
B570
B502
B513
L1151
Bottom Side
(Grease point)
B525
B52
Some Ref. Numbers are not in sequence.
Bottom Side (Grease point)
3-1-5Z12N4H2DEX
Page 98
Deck Mechanism View 3
L1321
B355
B347
MarkDescription
Floil G-684G or Multemp MH-D
SLIDUS OIL #150
L1321
B354
B483
(Blue grease)
B562
L1341
B482
B563
B425
B300
B313
B529
B360
B359
B361
B561
Some Ref. Numbers are not in sequence.
B555
B303
B514
3-1-6Z12N4H2DEX
Page 99
MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a
# have special characteristics important to safety.
Before replacing any of these components, read carefully the product safety notice in this service manual.
Don't degrade the safety of the product through
improper servicing.
NOTE:
Parts that are not assigned part numbers (---------) are
not available.
Ref. No.DescriptionPart No.
A1XFRONT CABINET ASSEMBLY TD859UK0EM101357
A1-1FRONT CABINET TD859UK0EM101358
A1-2CONTROL PLATE TD859UK0EM201765
A1-3BRAND BADGE B8401UB:SYMPHONIC0EM400974
A1-4CASSETTE DOOR TD859UK0EM408400
A1-5DOOR SPRING B5000UA or0VM403773
1. V501 (CRT) HAS SUBSTITUTIONAL PARTS AND EACH PART ALSO HAS A
MATCHING COMBINATION WITH L551.
PLEASE SEE TABLE 1 FOR DETAILS OF MATCHING COMBINATION.
2. L551 (DEFLECTION YOKE) HAS A MATCHING COMBINATION WITH V501.
PLEASE SEE TABLE 1 FOR DETAILS OF MATCHING COMBINATION.
Note 1: Purity and Convergence Adjus tments must be
performed following C RT replacement. Refe r to Electr ical Adjustment Instructions.
CRT Warning Label Location
CRT Type No.
CRT Warning Labe
CRT
Note 2: Please confirm CRT Type No. on the CRT
Warning Label which is located on the CRT. T hen see
Table 1 for V501 and L551 combination chart.
Please refer to th is CRT, Deflection Yoke comb ination
chart for parts order.