Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and described in this service manual are effective methods of performing service
operations. Some of these service special tools should be used when and
as recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk of
personal injury to service personnel. The possibility exists that improper
service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai
could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous
consequences of each way. Consequently, Funai has not undertaken any
such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Funai must first use all precautions thoroughly so that neither his safety nor the safe operation of the
equipment will be jeopardized by the service method selected.
Mechanical Parts List .......................................... 12-1
Electrical Parts List.............................................. 13-1
SPECIFICATIONS
<TUNER>
DescriptionConditionUnitNominalLimit
1. Intermediate Freq.Picture
2. Peak Picture SensVHF
3. AFT Pull In Range (10mV input)
ANT. Input ------------------ 75ohm Unbal., F type
Reference Level ----------- 20Vp-p (CRT Green Cathode)
Test Input Signal ---------- 400Hz 30% modulation
Sound
CATV
UHF
-
<DEFLECTION>
DescriptionConditionUnitNominalLimit
1. Deflection Freq.Horizontal
Vertical
2. LinearityHorizontal
Vertical
3. Over Scan
4. High Voltage
-
-
MHz
MHz
dBµV
dBµV
dBµV
MHz±2.2±0.7
KHz
Hz
%
%
%10
KV29
45.75
41.25
15
15
15
15.734
60
-
-
-
-
30
30
40
-
-
±15
±10
-
-
<VIDEO & CHROMA>
DescriptionConditionUnitNominalLimit
1. MisconvergenceCenter
Side
Corner
2. BrightnessAPL 100%Ft-L3015
3. Color Temperature
4. ResolutionHorizontal
<AUDIO>
DescriptionConditionUnitNominalLimit
1. Audio Output Power10% THDW32.4
2. Audio Distortion (w/LPF)500mW%27
3. Audio Freq. Response-3dBHz90~11K
Note:
Nominal specifications represent the design specifications. All units should be able to approximate
these. Some will exceed and some may drop slightly below these specifications. Limit specifications
represent the absolute worst condition that still might be considered acceptable. In no case should
a unit fail to meet limit specifications.
All items are measured across 8Ω load at speaker output terminal.
-
Vertical
mm
mm
mm
°K9200°K
Line
Line
-
-
-
250
300
0.4
1.5
2.1
-
-
-
-
1-1L6250SP
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for TV Circuit
1. Before returning an instrument to the custom-
always make a safety check of the entire instru-
er,
ment, including, but not limited to, the following
items:
Be sure that no built-in protective devices are de-
a.
fective and have been defeated during servicing.
(1) Protective shields are provided on this chassis
to protect both the technician and the customer.
Correctly replace all missing protective shields, including any removed for servicing convenience.
(2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place
all protective devices, including but not limited to,
nonmetallic control knobs, insulating fishpapers,
adjustment and compartment covers/shields, and
isolation resistor/capacitor networks.
ate this instrument or permit it to be operated
without all protective devices correctly installed and functioning. Servicers who defeat
safety features or fail to perform safety checks
may be liable for any resulting damage.
b.Be sure that there are no cabinet openings through
which an adult or child might be able to insert their
fingers and contact a hazardous voltage. Such
openings include, but are not limited to, (1) spacing between the picture tube and the cabinet
mask, (2) excessively wide cabinet ventilation
slots, and (3) an improperly fitted and/or incorrectly
secured cabinet back cover.
c. Antenna Cold Check -
plug removed from any AC source, connect an
electrical jumper across the two AC plug prongs.
Place the instrument AC switch in the on position.
Connect one lead of an ohmmeter to the AC plug
prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the
coaxial connector. If the measured resistance is
less than 1.0 megohm or greater than 5.2 megohm, an abnormality exists that must be corrected
before the instrument is returned to the customer.
Repeat this test with the instrument AC switch in
the off position.
d. Leakage Current Hot Check -
ment completely reassembled, plug the AC line
cord directly into a 120V AC outlet. (Do not use an
isolation transformer during this test.) Use a leak-
With the instrument AC
Do not oper-
With the instru-
age current tester or a metering system that complies with American National Standards Institute
(ANSI) C101.1 Leakage Current for Appliances
and Underwriters Laboratories (UL) 1410, (50.7).
With the instrument AC switch first in the on position and then in the off position, measure from a
known earth ground (metal water pipe, conduit,
etc.) to all exposed metal parts of the instrument
(antennas, handle brackets, metal cabinet, screw
heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current
measured must not exceed 0.5 milli-ampere. Reverse the instrument power cord plug in the outlet
and repeat the test.
READING SHOULD
NOT BE ABOVE 0.5 mA
LEAKAGE
DEVICE
BEING
TESTED
TEST ALL EXPOSED
METAL SURFACES
ALSO TEST WITH
PLUG REVERSED
USING AC
ADAPTER PLUG
AS REQUIRED
ANY MEASUREMENTS NOT WITHIN THE LIMITS
SPECIFIED HEREIN INDICATE A POTENTIAL
SHOCK HAZARD THAT MUST BE ELIMINATED
BEFORE RETURNING THE INSTRUMENT TO
THE CUSTOMER OR BEFORE CONNECTING
THE ANTENNA OR ACCESSORIES.
e. X-Radiation and High Voltage Limits -
the picture tube is the primary potential source of
X-radiation in solid-state TV receivers, it is specially constructed to prohibit X-radiation emissions.
For continued X-radiation protection, the replacement picture tube must be the same type as the
original. Also, because the picture tube shields
and mounting hardware perform an X-radiation
protection function, they must be correctly in place.
High voltage must be measured each time servic-
CURRENT
TESTER
+
EARTH
GROUND
_
Because
2-1L6115IMP
ing is performed that involves B+, horizontal deflection or high voltage. Correct operation of the Xradiation protection circuits also must be reconfirmed each time they are serviced. (X-radiation
protection circuits also may be called "horizontal
disable" or "hold down.") Read and apply the high
voltage limits and, if the chassis is so equipped,
the X-radiation protection circuit specifications given on instrument labels and in the Product Safety
& X-Radiation Warning note on the service data
chassis schematic. High voltage is maintained
within specified limits by close tolerance safety-related components/adjustments in the high-voltage
circuit. If high voltage exceeds specified limits,
check each component specified on the chassis
schematic and take corrective action.
2.Read and comply with all caution and safety-related notes on or inside the receiver cabinet, on the
receiver chassis, or on the picture tube.
3. Design Alteration Warning -
to the mechanical or electrical design of this TV receiver. Design alterations and additions, including,
but not limited to circuit modifications and the addition of items such as auxiliary audio and/or video
output connections, might alter the safety characteristics of this receiver and create a hazard to the
user. Any design alterations or additions will void
the manufacturer's warranty and may make you,
the servicer, responsible for personal injury or
property damage resulting therefrom.
4. Picture Tube Implosion Protection Warning -
The picture tube in this receiver employs integral
implosion protection. For continued implosion protection, replace the picture tube only with one of
the same type number. Do not remove, install, or
otherwise handle the picture tube in any manner
without first putting on shatterproof goggles
equipped with side shields. People not so
equipped must be kept safely away while picture
tubes are handled. Keep the picture tube away
from your body. Do not handle the picture tube by
its neck. Some "in-line" picture tubes are equipped
with a permanently attached deflection yoke; because of potential hazard, do not try to remove
such "permanently attached" yokes from the picture tube.
5. Hot Chassis Warning -
a.Some TV receiver chassis are electrically connect-
ed directly to one conductor of the AC power cord
and maybe safety-serviced without an isolation
transformer only if the AC power plug is inserted
so that the chassis is connected to the ground side
of the AC power source. To confirm that the AC
power plug is inserted correctly, with an AC voltmeter, measure between the chassis and a known
Do not alter or add
earth ground. If a voltage reading in excess of 1.0V
is obtained, remove and reinsert the AC power
plug in the opposite polarity and again measure
the voltage potential between the chassis and a
known earth ground.
Some TV receiver chassis normally have 85V
b.
AC(RMS) between chassis and earth ground regardless of the AC plug polarity. This chassis can
be safety-serviced only with an isolation transformer inserted in the power line between the receiver
and the AC power source, for both personnel and
test equipment protection.
Some TV receiver chassis have a secondary
c.
ground system in addition to the main chassis
ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulation
material that must not be defeated or altered.
Observe original lead dress. Take extra care to as-
6.
sure correct lead dress in the following areas:a.
near sharp edges,b. near thermally hot parts-be
sure that leads and components do not touch thermally hot parts,c. the AC supply,d. high voltage,
and,e. antenna wiring. Always inspect in all areas
for pinched, out of place, or frayed wiring. Check
AC power cord for damage.
Components, parts, and/or wiring that appear to
7.
have overheated or are otherwise damaged
should be replaced with components, parts, or wiring that meet original specifications. Additionally,
determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
8. Product Safety Notice -
chanical parts have special safety-related characteristics which are often not evident from visual
inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc.. Parts
that have special safety characteristics are identified by a ( # ) on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or
other hazards. The product's safety is under review continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are strictly inspected to confirm they comply with the recognized product safety and electrical codes of the countries in which
they are to be sold. However, in order to maintain
such compliance, it is equally important to implement the following precautions when a set is being
serviced.
Some electrical and me-
2-2L6115IMP
Precautions during Servicing
A.Parts identified by the ( # ) symbol are critical for
safety.
Replace only with part number specified.
B.In addition to safety, other parts and assemblies
are specified for conformance with regulations applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C.Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D.Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E.When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F.Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.)
G.Check that replaced wires do not contact sharp
edged or pointed parts.
H.When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I.Also check areas surrounding repaired locations.
J.Use care that foreign objects (screws, solder drop-
lets, etc.) do not remain inside the set.
K.Crimp type wire connector
The power transformer uses crimp type connectors which connect the power cord and the primary
side of the transformer. When replacing the transformer, follow these steps carefully and precisely
to prevent shock hazards.
Replacement procedure
1) Remove the old connector by cutting the wires at
a point close to the connector.
Important: Do not re-use a connector (discard it).
2) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4) Use the crimping tool to crimp the metal sleeve at
the center position. Be sure to crimp fully to the
complete closure of the tool.
L.When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC supply outlet.
2-3L6115IMP
Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws,
parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance
with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line VoltageRegion
110 to 130 V
This table is unofficial and for reference only.
Note:
Be sure to confirm the precise values.
USA or
CANADA
Clearance
Distance (d) (d')
≥ 3.2 mm
(0.126 inches)
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
Measuring Method : (Power ON)
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across both terminals of
load Z. See Fig. 2 and following table.
Z
1.5kΩ
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
Exposed Accessible Part
AC Voltmeter
0.15µF
Earth Ground
B
Power Cord Plug Prongs
(High Impedance)
Fig. 1
Fig. 2
Table 2 : Leakage current ratings for selected areas
AC Line VoltageRegionLoad ZLeakage Current (i)Earth Ground (B) to:
0.15µF CAP. & 1.5kΩ
110 to 130 VUSA
This table is unofficial and for reference only. Be sure to confirm the precise values.
Note:
RES. connected in
parallel
2-4L6115IMP
i≤0.5mA rms
Exposed accessible
parts
STANDARD NOTES FOR SERVICING
Circuit Board Indications
a. The output pin of the 3 pin Regulator ICs is indicat-
ed as shown.
Top View
Out
b. For other ICs, pin 1 and every fifth pin are indicat-
ed as shown.
Pin 1
c. The 1st pin of every male connector is indicated as
shown.
Pin 1
Input
In
Bottom View
5
10
(2) Remove the flat pack-IC with tweezers while ap-
plying the hot air.
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Caution:
1. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
2. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when removing it.
Hot-air
Flat Pack-IC
Desoldering
Machine
CBA
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
(1) Prepare the hot-air flat pack-IC desoldering ma-
chine, then apply hot air to the Flat Pack-IC (about
5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
Masking
Tape
Tweezers
Flat Pack-IC
Fig. S-1-2
3-1L6115STA
With Soldering Iron:
(1) Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
(2) Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering machine.(Fig. S-1-4)
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(5) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Note:
When using a soldering iron, care must be taken to
ensure that the flat pack-IC is not being held by
glue. When the flat pack-IC is removed from the
CBA, handle it gently because it may be damaged
if force is applied.
Hot Air Blower
or
Iron Wire
Soldering Iron
To Solid
Mounting Point
Fig. S-1-5
Sharp
Pin
Fine Tip
Soldering Iron
Fig. S-1-4
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1) Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.
(4) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
CBA
Tweezers
Fine Tip
Soldering Iron
Flat Pack-IC
Fig. S-1-6
3-2L6115STA
2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
(2) The "I" mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
pre- solder the four corners of the flat pack-IC.
(See Fig. S-1-8.)
(3) Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Instructions for Handling
Semiconductors
Electrostatic breakdown of the semiconductors may
occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is properly grounded to remove any static electricity that may
be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the workbench or
other surface, where the semiconductors are to be
placed. Because the static electricity charge on clothing will not escape through the body grounding band,
be careful to avoid contacting semiconductors with
your clothing.
<Incorrect>
CBA
Presolder
Flat Pack-IC
Fig. S-1-8
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
3-3L6115STA
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the
cabinet parts, and the CBA in order to gain access to
item(s) to be serviced. When reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they were.
Caution !
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
[1] Rear Cabinet
[2] CRT CBA
[3] Main CBA
[4] CRT
Note:
(1) Order of steps in procedure. When reassembling,
follow the steps in reverse order.These numbers
are also used as the Identification (location) No. of
parts in figures.
(2) Parts to be removed or installed.
(3) Fig. No. showing procedure of part location
(4) Identification of part to be removed, unhooked, un-
locked, released, unplugged, unclamped, or
desoldered.
(5) Refer to the following "Reference Notes in the
Table."
Reference Notes in the Table
1. Removal of the Rear Cabinet. Remove screws
7(S-1), 1(S-2) and 3(S-4) then slide the Rear Cabinet backward.
2. Removal of the CRT CBA. Disconnect CN1501
then pull the CRT CBA backward.
2. Disassembly Method
Removal
Step/
Loc. No.
[1]
[2]CRT CBA4,5CN15012
[3]Main CBA3,5
[4]CRT44(S-3)4
Part
Rear
Cabinet
Fig.
No
1,2
↓↓↓↓↓
(1)(2)(3)(4)(5)
Remove/*unlock/
release/unplug/
unclamp/desolder
7(S-1), 1(S-2),
3(S-4)
CN571, CN801,
CN802, CN691,
Anode Cap
Note
1
3
Caution !
Discharge the Anode Lead of the CRT with the CRT
Ground Wire before removing the Anode Cap.
3. Removal of the Main CBA. First, disconnect
CN571, CN801, CN802, and CN691 on the Main
CBA. Second, remove Anode Cap. then slide the
Main CBA backward.
4. Removal of the CRT. Remove screws 4(S-3) then
slide the CRT backward.
4-1L6250DC
S-1
S-1
S-2
S-4
S-1
[1] Rear Cabinet
S-1
S-1
Fig. 1
S-1
S-1
S-3
[3] Main CBA
Fig. 3
Anode Cap
S-1
S-1
[1] Rear Cabinet
S-4
S-1
Fig. 2
S-2
S-3
S-1
[4] CRT
4-2L6250DC
S-3
S-3
Fig. 4
TV Cable Wiring Diagram
SP802
SP801
DG691 DEGAUSSING COIL
MAIN CBA
CN691
FLYBACK TRANSFORMER
T571
CLN802
CLN801
CN801
CN802
WH301A
TU1
TUNER
AC601
AC CORD
CN571
FOCUS
SCREEN
ANODE
WH501A
JK1501
CN1501
TO CRT GROUND
WH301B
WH501B
Fig. 5
4-3L6250DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note:
"CBA" is abbreviation for "Circuit Board Assembly".
NOTE:
Electrical adjustments are required after replacing
circuit components and certain mechanical parts.
It is important to perform these adjustments only
after all repairs and replacements have been completed.
Also, do not attempt these adjustments unless the
proper equipment is available.
Test Equipment Required
1. NTSC Pattern Generator (Color Bar W/White
Window, Red Color, Dot Pattern, Gray Scale,
Monoscope, Multi-Burst)
2. DC Voltmeter
3. Oscilloscope: Dual-trace with 10:1 probe,
V-Range:0.001~50V/Div,
F-Range: DC~AC-60MHz
4. Plastic Tip Driver
5. Remote control unit: Part No. N0121UD or N0134UD
6. DC power supply 13.2V/5A
How to set up the service mode:
Service mode:
1. Use the service remote control unit.
2. Turn the power on. (Use main power on the TV
unit.)
3. Press " SLEEP " button on the service remote control unit. Version of micro computer will display on
the CRT. (Ex: 5Z38-919)
4. Check the display on the lower left is "AE" and if it
is not "AE", set it at "AE" according to "3-1 LANGUAGE, STEREO TYPE, ACCESS CODE, STABLE SOUND, COMB FILTER, COMPONENT, AV
MEMORY".
1. +B Adjustment
Purpose:
Symptom of Misadjustment:
the unit does not operate correctly.
Test PointAdj. PointModeInput
TP601(+B)
TP300(GND)
To obtain correct operation.
The picture is dark and
VR661------
TapeM. EQ.Spec.
2-1. Setting for 7F, CHROMA, LAN-
GUAGE, STEREO TYPE, ACCESS CODE, STABLE SOUND,
COMB FILTER, COMPONENT
and AV MEMORY data Values
General
1. Enter the Service mode. (See page 5-1)
2. Press " VOL p " button on the Service remote con-
trol unit. Display changes " C/D ", " 7F ", " CHROMA
", " LANGUAGE ", " STEREO TYPE ", " ACCESS
CODE ", " STABLE SOUND ", " COMB FILTER ", "
COMPONENT " and " AV MEMORY " cyclically
when " VOL p " button is pressed.
7F
Press " CH o / p " buttons on the Service remote
control unit. Then choose " FF ".
CHROMA
Press " CH o / p " buttons on the Service remote
control unit. Then choose " AUTO ".
LANGUAGE
Press " CH o / p " buttons on the Service remote
control unit. Then choose " SPA ".
STEREO TYPE
Press " CH o / p " buttons on the Service remote
control unit. Then choose " MTS ".
ACCESS CODE
Press " CH o / p " buttons on the Service remote
control unit. Then choose " ON ".
STABLE SOUND
Press " CH o / p " buttons on the Service remote
control unit. Then choose " OFF ".
COMB FILTER
Press " CH o / p " buttons on the Service remote
control unit. Then choose " ON ".
COMPONENT
Press " CH o / p " buttons on the Service remote
control unit. Then choose " OFF ".
AV MEMORY
Press " CH o / p " buttons on the Service remote
control unit. Then choose " ON ".
---DC Voltmeter+138±0.5V DC.
TP601, TP300(GND), VR661 --- Main CBA
Note:
1. Connect DC Volt Meter to TP601 and TP300(GND).
2. Adjust VR661 so that the voltage of TP601 becomes
+138±0.5V DC.
Note: C/D
5-1L6250EA
data values do not need to be adjusted at
this moment.
2-2. Setting for CONTRAST,
COLOR, TINT, V-TINT, S-TINT
and SHARPNESS data Values
General
1. Enter the Service mode. (See page 5-1)
2. Press " MENU " button on the Service remote control
unit. Display changes " BRT ", " CNT ", " CLR ", "
TNT ", " V-TINT ", " S-TINT " and " SHARPNESS
" cyclically when " MENU " button is pressed.
CNT
1. Press " MENU " button on the Service remote control unit. Then select " CONTRAST " (CNT) display.
2. Press " CH o / p " buttons on the Service remote
control unit so that the value of " CONTRAST "
(CNT) becomes 78.
CLR
1. Press " MENU " button on the Service remote control unit. Then select " COLOR " (CLR) display.
2. Press " CH o / p " buttons on the Service remote
control unit so that the value of " COLOR " (CLR)
becomes 60.
3. AFT Adjustment
Purpose:
Symptom of Misadjustment:
correctly and/or synchronization is faulty.
Test PointAdj. PointModeInput
To operate AFT correctly.
VCO does not work
TP303
(AFT)
TP300
(GND)
TapeM. EQ.Spec.
---------
L33---
Figure
USA 4ch
80dBµ
Color
Bar
TNT
1. Press " MENU " button on the Service remote control unit. Then select " TINT " (TNT) display.
2. Press " CH o / p " buttons on the Service remote
control unit so that the value of " TINT " (TNT) becomes 68.
V-TNT
1. Press " MENU " button on the Service remote control unit. Then select " V-TINT " (V-TNT) display.
2. Press " CH o / p " buttons on the Service remote
control unit so that the value of " V-TINT " (V-TNT)
becomes 68.
S-TNT
1. Press " MENU " button on the Service remote control unit. Then select " S-TINT " (S-TNT) display.
2. Press " CH o / p " buttons on the Service remote
control unit so that the value of " S-TINT " (S-TNT)
becomes 62.
SHARPNESS
1. Press " MENU " button on the Service remote control unit. Then select " SHR " (SHARPNESS) display.
2. Press " CH o / p " buttons on the Service remote
control unit and select " 18 ".
Note: BRIGHT
ed at this moment.
data value does not need to be adjust-
Fig. 1
Use service remote control unit.
Note:
1. Enter the Service mode. (See Page 5-1)
2. Put the core(L33) at the same level of the case.
3. Make the core down till the adjustment point (See
Fig. 1).
5-2L6250EA
4. AGC Adjustment
Purpose:
Symptom of Misadjustment:
chronize correctly when RF input level is too weak and
picture distortion may occur if it is too strong.
Test PointAdj. PointModeInput
Notes:
1. Enter the Service mode. (See Page 5-1) Then
2. Receive the Color Bar signal for channel 4
3. Press " CH o / p " buttons so that the voltage of
4. Turn the Power off and on again. (Main power but-
Set AGC (Auto Gain Control) Level.
AGC does not syn-
TP301
(AGC)
TP300
(GND)
TapeM. EQ.Spec.
---
TP300, TP301 --- Main CBA
Use Service remote control unit.
press number " 2 " button on the Service remote
control unit and select TV AGC.
(67.25MHz). (RF Input Level: 60dBµV)
TP301 becomes +2.5±0.1V DC. If the tuner is
used TEDH9-300A. (Tuner type number)
ton on the TV unit.)
CH o / p
buttons
Pattern
Generator DC
Volt Meter
RF
Color Bar
67.25MHz
60dBµV
+2.5±0.1VDC
5. V. Size Adjustment
Purpose:
Symptom of Misadjustment:
cal size of image on the screen may not be properly displayed.
Test PointAdj. PointModeInput
Note:
1. Operate the unit for at least 20 minutes.
2. Enter the Service mode. (See page 5-1)
3. Receive the Monoscope Pattern.
4. Press " 9 " button on the Service remote control unit
5. Press " CH o / p " buttons on the Service remote
To obtain correct vertical width of screen image.
If V. Size is incorrect, verti-
Screen Control
---
TapeM. EQ.Spec.
---Monoscope90±5%
Use service remote control unit.
and select " V-S " mode. (Display changes " V-S ",
" V-P ", " V-LI " and " V-SC " cyclically when " 9 " button is pressed).
control unit so that the monoscope pattern will be
90±5% of display size and the circle is round.
CH o / p
buttons [ V-S ]
Mode
RF
Mono-
scope
6. Turn the power off and on again. (Main power button on the TV unit.)
6. V. Position Adjustment
Purpose:
image.
Symptom of misadjustment:
rect, vertical height of image on the screen may not be
properly displayed.
Test PointAdj. PointModeInput
Note:
1. Operate the unit for at least 20 minutes.
2. Enter the Service Mode. (See page 5-1)
3. Receive the Monoscope Pattern.
4. Press " 9 " button on the Service remote control unit
5. Press " CH o / p " buttons on the Service remote
6. Turn the Power off and on again. (Main power but-
To obtain correct vertical width of screen
If V. Position is incor-
Screen Control
---
TapeM. EQ.Spec.
---Monoscope90±5%
Use Service remote control unit
and select " V-P "mode. (Display change " V-S ", "
V-P ", " V-LI " and " V-SC " cyclically when " 9 " button is pressed).
control unit so that the top and bottom of the monoscope pattern will be equal of each other.
ton on the TV unit.)
CH o / p
buttons [ V-P ]
Mode
RF
Mono-
scope
7. H. Position Adjustment
Purpose:
screen image.
Symptom of Misadjustment:
rect, horizontal position of image on the screen may
not be properly displayed.
Test PointAdj. PointModeInput
Note:
1. Operate the unit for at least 20 minutes.
2. Enter the Service mode. (See page 5-1)
3. Receive the Monoscope Pattern.
4. Press " 8 " button on the remote control unit and
To obtain correct horizontal position of
If H. Position is incor-
Screen Control
---
TapeM. EQ.Spec.
---Monoscope90±5%
Use Service remote control unit
select " H-P "mode.
CH o / p
buttons [ H-P ]
Mode
RF
Mono-
scope
5-3L6250EA
5. Press " CH o / p " buttons on the Service remote
control unit so that the monoscope pattern will be
90±5% of display size and the circle is round.
6. Turn the Power off and on again. (Main power button on the TV unit.)
8. V-LINIARITY and S CORRECTION
Adjustment
Purpose:
screen image.
Symptom of Misadjustment:
rect, horizontal position of image on the screen may
not be properly displayed.
Test PointAdj. PointModeInput
Note:
1. Operate the unit for at least 20 minutes.
2. Enter the Service mode. (See page 5-1)
3. Receive the Monoscope Pattern.
4. Press " 9 " button on the Service remote control unit
5. Press " CH o / p " buttons on the Service remote
6. Turn the Power off and on again. (Main power but-
To obtain correct horizontal position of
If H. Position is incor-
Screen Control
---
TapeM. EQ.Spec.
---Monoscope---
Use Service remote control unit
and select " V-P " mode. (Display change " V-S ", "
V-P ", " V-LI " and " V-SC " cyclically when " 9 " button is pressed).
control unit so that " V-LI " value becomes 11 and
" V-SC " value becomes 20.
ton on the TV unit.)
CH o / p
buttons [ H-P ]
Mode
RF
Mono-
scope
9. H. Size Adjustment
Purpose:
image.
Symptom of Misadjustment:
horizontal size of image on the screen may not be
properly displayed.
Test PointAdj. PointModeInput
Note:
1. Operate the unit for at least 20 minutes.
2. Receive the Monoscope Pattern.
3. Adjust VR561 so that the monoscope pattern will
4. Turn the Power off and on again. (Main power but-
To obtain correct horizontal size of screen
If H. Size is incorrect,
---VR561RF
TapeM. EQ.Spec.
---Monoscope90±5%
Use Service remote control unit
be 90±5% of display size and circle is round.
ton on the TV unit.)
Mono-
scope
10. PIN Cushion Adjustment
Purpose
screen image.
Symptom of Misadjustment:
rect, vertical line of image on the screen may not be
properly displayed.
Test PointAdj. PointModeInput
Note:
1. Operate the unit for at least 20 minutes.
2. Receive the Cross hatch Pattern.
3. Adjust VR562 so that the cross hatch pattern will
4. Turn the Power off and on again. (Main power but-
: To obtain correct straight vertical line of
If H.Pin cushion is incor-
---VR562RF
TapeM. EQ.Spec.
---Cross hatch
Use Service remote control unit
be straight line of display.
ton on the TV unit.)
Cross
hatch
5-4L6250EA
11. Cut-off Adjustment
Purpose:
screen voltage.
Symptom of Misadjustment:
reddish, greenish or bluish.
To adjust the beam current of R, G, B, and
White color may be
12. White Balance Adjustment
Purpose:
for pure white.
Symptom of Misadjustment:
or reddish.
To mix red, green and blue beams correctly
White becomes bluish
Test PointAdj. PointModeInput
Screen-Control
---
TapeM. EQ.Spec.
---
Screen Control FBT --- Main CBA
Note:
F.B.T= Fly Back Transformer
Use Service remote control unit
1. Degauss the CRT and allow CRT to operate for 20
minutes before starting the alignment.
2. Input the Black Raster Signal from RF Input.
3. Enter the Service mode. (See page 5-1)
4. Press " VOL p " button on the Service remote control unit and select " C/D " mode. (Display changes
" C/D ", " CHROMA ", " 7F ", " LANGUAGE ", "
STEREO TYPE ", " ACCESS CODE ", " STABLE
SOUND ", " COMB FILTER ", " COMPONENT "
and " AV MEMORY " cyclically when " VOL p "
button is pressed.) then press " 1 ". The display will
momentarily show " CUT OFF R " (R= Red). Now
there should be a horizontal line across the center
of the picture tube. If needed gradually turn the
screen control on the flyback, clockwise until the
horizontal line appears. Adjust the Red Cut off by
pressing the " CH o / p " buttons. Proceed to Step
5 when the Red Cut off adjustment is done.
5. Press the " 2 "button. The display will momentarily
show " CUT OFF G " (G=Green). Adjust the Green
Cut off by pressing the " CH o / p " buttons. Proceed
to step 6 when the Green Cut off adjustment is done.
6. Press the " 3 " button. The display will momentarily
show " CUT OFF B " (B=Blue). Adjust the Blue cut
off by pressing the " CH o / p " buttons. When
done with steps 4, 5 and 6 the horizontal line
should be pure white if not, then attempt the Cut off
adjustment again.
CH o / p
buttons
Pattern
Generator
Figure
PATTERN GENERATOR
RF INPUT
RF
See Reference
Notes below.
Fig. 2
Black
Raster
Test PointAdj. PointModeInput
White
Screen
TapeM. EQ.Spec.
Use Service remote control unit
Note:
1. Operate the unit more than 20 minutes.
2. Face the unit to east. Degauss the CRT using Degaussing Coil.
3. Input the White Raster (APL 100%).
4. Set the color analyzer to the CHROMA mode and
after zero point calibration, bring the optical receptor to the center on the tube surface (CRT).
5. Enter the Service mode. Press " VOL p " button on
the Service remote control unit and select " C/D "
mode. (Display changes " C/D ", " CHROMA ", " 7F
", " LANGUAGE ", " STEREO TYPE ", " ACCESS
CODE ", " STABLE SOUND ", " COMB FILTER ",
" COMPONENT " and " AV MEMORY " cyclically
when " VOL p " button is pressed.) then Press No. 8
button on the Service remote control Unit.
6. Press No. 4 button on the service remote control
unit for Red adjustment. Press N0. 5 button on the
Service remote control unit for Blue adjustment.
7. In each color mode, Press " CH o / p " button to adjust the values of color.
8. Adjusting Red and Blue color so that the temperature
becomes 9200K (x: 286 / y: 294)±3%.
9. At this time, Re-check that Horizontal line is white.
If not, Re-adjust Cut-off Adjustment until the Horizontal Line becomes pure white.
10. Turn off and on again to return to normal mode. Receive APL 100% white signal and Check Chroma
temperatures become 9200K (x: 286 / y: 294)±3%.
Confirm that Cut Off Adj. is correct after this
Note:
adjustment, and attempt Cut Off Adj. if needed.
CH o / p
buttons
Pattern
Generator,
Color analyzer
Figure
Color Analyzer
RF
Raster
(APL
100%)
See below
Fig. 3
5-5L6250EA
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