Symphonic 6719DC, SSC719C, EWC19T2 Schematic
SERVICE MANUAL
Sec. 1: Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
19" COLOR TV/DVD/VCR
6719DC/
SSC719C
Sec. 2: Deck Mechanism Section
I Standard Maintenance
I Alignment for Mechanism
I Disassembly/Assembly of Mechanism
EWC19T2
Sec. 3: Exploded views
and Parts List Section
I Exploded views
I Parts List
IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and
described in this service manual are effective methods of performing service
operations. Some of these service special tools should be used when and as
recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk of
personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand
that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai could not
possibly know, evaluate and advice the service trade of all conceivable ways
in which service might be done or of the possible hazardous consequences of
each way. Consequently, Funai has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not
recommended by Funai must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by
the service method selected.
Manufactured under license from Dolby Laboratories. "Dolby" and
the double-D symbol are trademarks of Dolby Laboratories.
"DTS" and "DTS Digital Out" are trademarks of Digital Theater Systems Inc.
MAIN SECTION
19" COLOR TV/DVD/VCR
6719DC/SSC719C/EWC19T2
Sec. 1: Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Operating Controls and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
FIRMWARE Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
Schematic Diagrams / CBA’s and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
IC Pin Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
SPECIFICATIONS
*ˆMode---------SP mode unless otherwise specified
*Test input terminal
<Except Tuner>-------------Video input (1Vp-p)
Audio input (-10dB)
<Tuner>-----------------------Ant. input (80dBµV) Video: 87.5%
Audio: 25kHz dev (1kHz Sin)
<DEFLECTION>
Description Condition Unit Nominal Limit
1. Over Scan — % 90 —
2. Linearity
3. High Voltage — kV 25 —
Horizontal % — 15
Vertical % — 10
<VIDEO & CHROMA>
Description Condition Unit Nominal Limit
Center m/m — 0.4
1. Misconvergence
2. Tint Control Range — deg ±30 —
3. Contrast Control Range — dB 6 2
4. Brightness (100% White Full Field) Contrast: Max ft-L 35 24
5. Color Temperature — K 9200 —
Corner m/m — 2.5
Side m/m — 1.5
<DVD>
Measurement at TP
Description Condition Unit Nominal Limit
1. Horizontal Resolution (TDV-540 TIT.2 CHP.16) — Line 330 320
2. Video S/N at CN3400 (TDV-540 TIT.2 CHP.6) — dB 60 55
3. S/N Chroma at CN3400 AM — dB 58 53
(TDV-540 TIT.2 CHP.17) PM — dB 58 53
4. Audio Distortion (LPCM 48 kHz, W/LPF)
(PTD 1-NOR TIT.1 CHP.1)
5. Audio freq. response (LPCM 48kHz)
(PTD 1-NOR TIT.1 CHP.5 -- 10)
6. Audio S/N (LPCM 48KHz,W/LPF,A-WTD)
(PTD 1-NOR TIT.1 CHP.1 -- 2)
L
R
L, 20 Hz
R, 20 Hz
L, 20 kHz
R, 20 kHz
L
R
1-1-1 T500SP
%
dB 0 +4/-5
dB 100 85
0.03
0.03
0.07
0.07
<VCR>
Description Condition Unit Nominal Limit
1. Horizontal Resolution (R/P, SP) Line 230 200
2. Jitter (Low) (R/P, SP) µS0.1 0.2
3. S/N Chroma AM(SP) (R/P, SP) dB 38 33
PM(SP) (R/P, SP) dB 38 33
4. Wow & Flutter (JIS, UNWTD) (R/P, SP) % 0.25 0.5
<TUNER>
Description Condition Unit Nominal Limit
1. Video S/N (80dBµV, TV4ch) — dB 45 40
2. Audio S/N (W/LPF) — dB 45 40
<NORMAL AUDIO>
All items are measured across 8Ω resistor at speaker output terminal.
Description Condition Unit Nominal Limit
1. Audio Output Power (R/P, SP) W 1.0 0.8
2. Audio S/N (W/LPF) (R/P, SP) dB 40 36
3. Audio distortion (W/LPF,-10dB 1kHz IN) (R/P, SP) % 3.0 5.0
4. Audio Freq. Response (-10dB 1kHz IN) 200 Hz (R/P, SP) dB -2.0 -2.0±5.0
8 kHz (R/P, SP) dB 0 0±6.0
<Hi-Fi AUDIO>
* All items are measured at TP1701 and TP1702.
Description Condition Unit Nominal Limit
1. Output Level (-10dB 1kHz IN) (R/P, SP) dB -8.0 -8±4
2. Audio Distortion (-10dB 1kHz IN) (R/P, SP) % 0.5 1.0
3. Freq. Response (-15dB 1kHz IN) 20 Hz (R/P, SP) dB 0 ±4
20 kHz (R/P, SP) dB 0 ±4
Note: Nominal specifications represent the design specifications. All units should be able to approximate these.
Some will exceed and some may drop slightly below these specifications. Limit specifications represent the absolute worst condition that still might be considered acceptable. In no case should a unit fail to meet limit specifications.
1-1-2 T500SP
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against
your skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
LASER RADIATION
WHEN OPEN. DO NOT
STARE INTO BEAM.
CAUTION
Location: Inside Top of DVD mechanism.
1-2-1 DVD_LASER
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for TV Circuit
1. Before returning an instrument to the customer, always make a safety check of the entire instru-
ment, including, but not limited to, the following
items:
a. Be sure that no built-in protective devices are de-
fective and have been defeated during servicing.
(1) Protective shields are provided on this chassis
to protect both the technician and the customer.
Correctly replace all missing protective shields, including any removed for servicing convenience.
(2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place
all protective devices, including but not limited to,
nonmetallic control knobs, insulating fishpapers,
adjustment and compartment covers/shields, and
isolation resistor/capacitor networks. Do not oper-
ate this instrument or permit it to be operated
without all protective devices correctly installed and functioning. Servicers who defeat
safety features or fail to perform safety checks
may be liable for any resulting damage.
b. Be sure that there are no cabinet openings through
which an adult or child might be able to insert their
fingers and contact a hazardous voltage. Such
openings include, but are not limited to, (1) spacing between the picture tube and the cabinet
mask, (2) excessively wide cabinet ventilation
slots, and (3) an improperly fitted and/or incorrectly
secured cabinet back cover.
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an
electrical jumper across the two AC plug prongs.
Place the instrument AC switch in the on position.
Connect one lead of an ohmmeter to the AC plug
prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the
coaxial connector. If the measured resistance is
less than 1.0 megohm or greater than 5.2 megohm, an abnormality exists that must be corrected
before the instrument is returned to the customer.
Repeat this test with the instrument AC switch in
the off position.
d. Leakage Current Hot Check - With the instru-
ment completely reassembled, plug the AC line
cord directly into a 120V AC outlet. (Do not use an
isolation transformer during this test.) Use a leak-
age current tester or a metering system that complies with American National Standards Institute
(ANSI) C101.1 Leakage Current for Appliances
and Underwriters Laboratories (UL) 1410, (50.7).
With the instrument AC switch first in the on position and then in the off position, measure from a
known earth ground (metal water pipe, conduit,
etc.) to all exposed metal parts of the instrument
(antennas, handle brackets, metal cabinet, screw
heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current
measured must not exceed 0.5 milli-ampere. Reverse the instrument power cord plug in the outlet
and repeat the test.
READING SHOULD
NOT BE ABOVE 0.5 mA
LEAKAGE
DEVICE
BEING
TESTED
TEST ALL EXPOSED
METAL SURFACES
ALSO TEST WITH
PLUG REVERSED
USING AC
ADAPTER PLUG
AS REQUIRED
CURRENT
TESTER
EARTH
GROUND
ANY MEASUREMENTS NOT WITHIN THE LIMITS
SPECIFIED HEREIN INDICATE A POTENTIAL
SHOCK HAZARD THAT MUST BE ELIMINATED
BEFORE RETURNING THE INSTRUMENT TO
THE CUSTOMER OR BEFORE CONNECTING
THE ANTENNA OR ACCESSORIES.
e. X-Radiation and High Voltage Limits - Because
the picture tube is the primary potential source of
X-radiation in solid-state TV receivers, it is specially constructed to prohibit X-radiation emissions.
For continued X-radiation protection, the replacement picture tube must be the same type as the
original. Also, because the picture tube shields
and mounting hardware perform an X-radiation
protection function, they must be correctly in place.
High voltage must be measured each time servic-
1-3-1 TD204IMP
ing is performed that involves B+, horizontal deflection or high voltage. Correct operation of the
X-radiation protection circuits also must be reconfirmed each time they are serviced. (X-radiation
protection circuits also may be called "horizontal
disable" or "hold down.") Read and apply the high
voltage limits and, if the chassis is so equipped,
the X-radiation protection circuit specifications given on instrument labels and in the Product Safety
& X-Radiation Warning note on the service data
chassis schematic. High voltage is maintained
within specified limits by close tolerance safety-related components/adjustments in the high-voltage
circuit. If high voltage exceeds specified limits,
check each component specified on the chassis
schematic and take corrective action.
2. Read and comply with all caution and safety-related notes on or inside the receiver cabinet, on the
receiver chassis, or on the picture tube.
3. Design Alteration Warning - Do not alter or add
to the mechanical or electrical design of this TV receiver. Design alterations and additions, including,
but not limited to circuit modifications and the addition of items such as auxiliary audio and/or video
output connections, might alter the safety characteristics of this receiver and create a hazard to the
user. Any design alterations or additions will void
the manufacturer's warranty and may make you,
the servicer, responsible for personal injury or
property damage resulting therefrom.
4. Picture Tube Implosion Protection Warning -
The picture tube in this receiver employs integral
implosion protection. For continued implosion protection, replace the picture tube only with one of
the same type number. Do not remove, install, or
otherwise handle the picture tube in any manner
without first putting on shatterproof goggles
equipped with side shields. People not so
equipped must be kept safely away while picture
tubes are handled. Keep the picture tube away
from your body. Do not handle the picture tube by
its neck. Some "in-line" picture tubes are equipped
with a permanently attached deflection yoke; because of potential hazard, do not try to remove
such "permanently attached" yokes from the picture tube.
5. Hot Chassis Warning -
a. Some TV receiver chassis are electrically connect-
ed directly to one conductor of the AC power cord
and may be safety-serviced without an isolation
transformer only if the AC power plug is inserted
so that the chassis is connected to the ground side
of the AC power source. To confirm that the AC
power plug is inserted correctly, with an AC voltmeter, measure between the chassis and a known
earth ground. If a voltage reading in excess of 1.0V
is obtained, remove and reinsert the AC power
plug in the opposite polarity and again measure
the voltage potential between the chassis and a
known earth ground.
b. Some TV receiver chassis normally have 85V
AC(RMS) between chassis and earth ground regardless of the AC plug polarity. This chassis can
be safety-serviced only with an isolation transformer inserted in the power line between the receiver
and the AC power source, for both personnel and
test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis
ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulation
material that must not be defeated or altered.
6. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a.
near sharp edges, b. near thermally hot parts-be
sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage,
and e. antenna wiring. Always inspect in all areas
for pinched, out of place, or frayed wiring. Check
AC power cord for damage.
7. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or wiring that meet original specifications. Additionally,
determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
8. Product Safety Notice - Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual
inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc.. Parts
that have special safety characteristics are identified by a ( # ) on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or
other hazards. The Product's Safety is under review continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are strictly inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be
sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
1-3-2 TD204IMP
Precautions during Servicing
A. Parts identified by the ( # ) symbol are critical for
safety.
Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
When replacing the power transformer in sets
where the connections between the power cord
and power transformer primary lead wires are performed using crimp type connectors, in order to
prevent shock hazards, perform carefully and precisely the following steps.
Replacement procedure
1) Remove the old connector by cutting the wires at
a point close to the connector.
Important: Do not re-use a connector (discard it).
2) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4) Use the crimping tool to crimp the metal sleeve at
the center position. Be sure to crimp fully to the
complete closure of the tool.
L. When connecting or disconnecting the TV/DVD
connectors, first, disconnect the AC plug from AC
supply socket.
1-3-3 TD204IMP
Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws,
parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance
with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit Terminals
dd’
AC Line Voltage Region
110 to 130 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
USA or
CANADA
Clearance
Distance (d) (d')
≥ 3.2 mm
(0.126 inches)
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.).
Measuring Method : (Power ON)
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across both terminals of
load Z. See Fig. 2 and following table.
Table 2 : Leakage current ratings for selected areas
Exposed Accessible Part
Z
One side of
B
Power Cord Plug Prongs
Fig. 1
AC Voltmeter
(High Impedance)
Fig. 2
AC Line Voltage Region Load Z Leakage Current (i) Earth Ground (B) to:
110 to 130 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
USA or
CANADA
0.15µF CAP. & 1.5kΩ
RES. connected in
parallel
1-3-4 TD204IMP
i≤0.5mA rms
Exposed accessible
parts
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown:
Top View
Out
2. For other ICs, pin 1 and every 5th pin is indicated
as shown:
Pin 1
3. The 1st pin of every pin connector are indicated as
shown:
Pin 1
Input
In
Bottom View
5
10
How to Read the Values of the Rectangular Type Chip Components
Example:
(a) Resistor
473
= 473 = 47 [kΩ]
(b) Capacitor
= Not Shown
Caution:
Once chip parts (Resistors, Capacitors, Transistors,
etc.) are removed, they must not be reused. Always
use a new part.
Replacement Procedures for
(Top View)
(Top View)
Instructions for Connectors
1. When you connect or disconnect FFC cable (connector), be sure to disconnect the AC cord.
2. FFC cable (connector) should be inserted parallel
into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
[ CBA= Circuit Board Assembly ]
Leadless (Chip) Components
The Following Procedures are Recommended for the Replacement of the
Leadless Components Used in this Unit.
1. Preparation for replacement
a. Soldering Iron
Use a pencil-type soldering iron (less than 30
watts).
b. Solder
Eutectic solder (Tin 63%, Lead 37%) is recommended.
c. Soldering time
Do not apply heat for more than 4 seconds.
d. Preheating
Leadless capacitor must be preheated before
installation. (130°C~150°C, for about two minutes.)
Notes:
a. Leadless components must not be reused after
removal.
b. Excessive mechanical stress and rubbing for the
component electrode must be avoided.
2. Removing the leadless component
Grasp the leadless component body with tweezers
and alternately apply heat to both electrodes. When
the solder on both electrodes has melted, remove
leadless component with a twisting motion.
1-4-1 SFTY_5
Notes:
a. Do not attempt to lift the component off the board
until the component is completely disconnected
from the board by the twisting action.
b. Take care not to break the copper foil on the
printed board
3. Installing the leadless component
a. Presolder the contact points of the circuit board.
b. Press the part downward with tweezers and solder
both electrodes as shown below.
Note:
Do not glue the replacement leadless component to
the circuit board.
Tweezers
Chip
Soldering Iron
Tweezers
Soldering Iron
Solder
Soldering Iron
2. The Flat Pack-IC on the CBA is affixed with glue,
so be careful not to break or damage the foil of
each pin or solder lands under the IC when removing it.
1. Removal
With Hot - Air Flat Pack - IC Desoldering Machine:
a. Prepare the Hot - Air Flat Pack - IC Desoldering
Machine, then apply hot air to Flat Pack - IC (about
5~6 seconds). (Fig. S-1-1)
b. Remove the Flat Pack- IC with tweezers while
applying the hot air.
With Soldering Iron:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
b. Lift each lead of the Flat Pack - IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air Desoldering
Machine. (Fig. S-1-4)
With Iron Wire:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
b. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
c. Pull up on the wire as the solder melts so as to lift
the IC leads from the CBA contact pads, while
heating the pins using a fine tip soldering iron or
hot air blower.
Note:
When using a soldering iron, care must be taken
to ensure that the Flat Pack - IC is not being held
by glue, or when it is removed from the CBA, it
may be damaged if force is used.
Presolder
How to Remove / Install Flat Pack IC
Caution:
1. Do not apply the hot air to the chip parts around the
Flat Pack-IC for over 6 seconds as damage may
occur to the chip parts. Put Masking Tape around
the Flat Pack-IC to protect other parts from damage. (Fig. S-1-2)
2. Installation
a. Using desoldering braid, remove the solder from
the foil of each pin of the Flat Pack - IC on the CBA,
so you can install a replacement Flat Pack - IC
more easily.
b. The "I" mark on the Flat Pack - IC indicates pin 1
(See Fig. S-1-6). Make sure this mark matches the
1 on the CBA when positioning for installation.
Then pre - solder the four corners of the Flat PackIC (See Fig. S-1-7).
c. Solder all pins of the Flat Pack - IC. Make sure that
none of the pins have solder bridges.
1-4-2 SFTY_5
Fig. S-1-1
Hot Air Blower
or
Iron Wire
Soldering Iron
To Solid
Mounting Point
CBA
Masking
Tape
Tweezers
Flat Pack-IC
Fig. S-1-2
Desoldering Braid
Hot-air
Flat Pack-IC
Desoldering
Machine
Flat Pack-IC
Fig. S-1-5
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-6
CBA
Fine Tip
Soldering Iron
Fine Tip
Soldering Iron
Soldering Iron
Fig. S-1-3
Flat Pack-IC
Tweezers
Fig. S-1-7
Sharp
Pin
Fig. S-1-4
1-4-3 SFTY_5
Instructions for Handling
Semiconductors
Electrostatic breakdown of the semiconductors may
occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is properly grounded to remove any static electricity that may
be charged on the body.
Ground for Work Bench
Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the work bench or
other surface, where the semiconductors are to be
placed. Because the static electricity charge on the
clothing will not escape through the body grounding
band, be careful to avoid contacting semiconductors to
clothing.
<Incorrect>
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-4-4 SFTY_5
PREPARATION FOR SERVICING
How to Enter the Service Mode
Caution: 1
1. Optical sensors system are used for Tape Start
and End Sensor on this equipment. Read this page
carefully and prepare as described on this page
before starting to service; otherwise, the unit may
operate unexpectedly.
Preparing: 1
1. Cover Q202 (START SENSOR) and Q201 (END
SENSOR) with Insulation Tape or enter the service
mode to activate Sensor Inhibition automatically.
Note: Avoid playing, rewinding or fast forwarding the
tape to its beginning or end, because both Tape End
Sensors are not active.
How to Enter the Service Mode
1. Turn power on.
2. Use service remote control unit and press WAKEUP/SLEEP key. (See page 1-8-1)
3. When entering the service mode, one of the number (1, 2 or 4) will display at corners of the screen.
4. During the service mode, electrical adjustment
mode can be selected by remote control key. (Service remote control unit).
Details are as follows.
Key Adjustment Mode
Picture adjustment mode: Press the
MENU button to change from BRT
(Bright), *CNT (Contrast), *CLR
MENU
0
1 No need to use.
2
3
4
5
(Color), *TNT(Tint) and *V-T. Press
CH UP/DOWN key to display Initial
Value. *Marked items are not necessary to adjust normally.
C-Trap and Y DL Time adjustment
mode: See adjustment instructions
page 1-8-3.
AGC/H adjustment mode: See adjustment instructions page 1-8-2.
Auto AFT adjustment mode: See
adjustment instructions page 1-8-2.
Auto record mode: Perform recording
(15 Sec.)-->Stop-->Rewind (Zero
return) automatically.
Head switching point adjustment
mode: See adjustment instructions
page 1-8-5.
Key Adjustment Mode
6 No need to use.
Purity check mode: Shows Red,
7
8
9
Caution: 2
1. The deck mechanism assembly is mounted on the
Main CBA directly, and SW1211 (REC-SAFETY
SW) is mounted on the Main CBA. When deck
mechanism assembly is removed from the Main
CBA due to servicing, this switch can not be operated automatically.
Green, Blue or White cyclically on the
screen each time the “7” key is
pressed.
H. Shift adjustment mode: See adjustment instructions page 1-8-4.
V.size/V. shift adjustment: See adjustment instructions page 1-8-3.
Preparing: 2
1. To eject the tape, press the STOP/EJECT button
on the unit (or Remote Control).
2. When you want to record during the Service mode,
press the Rec button while depressing SW1211
(REC-SAFETY SW) on the Main CBA.
Q201
(END SENSOR)
SW1211
(REC-SAFETY SW)
Q202
(START SENSOR)
MAIN CBA
1-5-1 TD500PFS
OPERATING CONTROLS AND FUNCTIONS
- TV/DVD/VCR FRONT PANEL -
POWER
VOLUME
DVD buttons TV/VCR buttons
PLAY
SKIP
SKIP
SEARCH
OPEN/CLOSE
STOP
12 4 5 6 107 1514983 3 411 12 13 212019181716
- REMOTE CONTROL -
POWER PICTURE SELECTSLEEP
1
22
23
24
25
26
(DVD) 3
(TV/VCR) 14
4
13
27
28
29
30
31
32
33
1.
POWER button
123
456
789
PAUSE
SPEED C.RESET
RECORD
DISPLAY
CLEAR
MODE
+100
0 +10
PLAY
STOP
ENTER
REPEATSEARCH MODE
RETURNTITLESETUP
CH.
VOL.
MUTEZOOM
DISC
MENU
A
ANGLESUBTITLEAUDIO
-
B
45
44
11
2
43
42
3 (DVD)
15 (TV/VCR)
5
41
40
39
38
37
36
35
34
Press to turn the power on and off.
2. VOLUME X/Y buttons
Press to control the volume level for the DVD and TV.
3. SKIP buttons (for DVD)
Skip chapters or tracks to a desired point.
PLAY button
4.
Starts playback of the disc or tape contents.
5.
STOP button
Stops operation of the disc.
OPEN/CLOSE button
6.
Press to insert discs into or remove them from the
tray.
7.
Disc loading tray
8. DVD indicator
Lights on during DVD mode.
SELECT
CHANNEL
TV/VCR
DVD
9. SELECT button
Press to change to TV/VCR mode or DVD
mode.
NOTE: For about 4 seconds just after the DVD
mode has switched to the TV mode, the button
does not work to switch back to the DVD mode.
10.
TV/VCR indicator
Lights on during TV/VCR mode.
CHANNEL K/L buttons
11.
Press to select memorized channel.
12.
Recording indicator
Flashes during recording. Lights up in the Standby mode for Timer Recording.
REC/OTR (RECORD) button
13.
Press for manual recording. Activates One
Touch Recording. (OTR is only during
TV/VCR mode.)
REW button (for TV/VCR)
14.
Press to rewind the tape, or to view the picture
rapidly in reverse during playback mode.
(Rewind Search)
15.
FWD button (for TV/VCR)
Press to rapidly advance the tape, or to view the
picture rapidly in forward during playback
mode. (Forward Search)
STOP/EJECT button
16.
Press to stop the tape motion. Press in the Stop
mode to remove tape from the unit.
Remote sensor window
17.
18. HEADPHONE jack
To connect headphone (not supplied) for personal listening.
VIDEO input jack
19.
Connect to the video output jack of a video
camera or VCR.
20.
AUDIO L/R input jacks
Connect to the audio output jacks of a video
camera or VCR.
Cassette compartment
21.
22. PICTURE button
Press to adjust the picture.
REC/OTR
REW
HEADPHONE
RL
AUDIO
VIDEO
STOP/EJECT
F.F W D
PLAY
1-6-1 TD500IB
- TV/DVD/VCR REAR PANEL -
ANT.
23. Number buttons
TV Mode:
Press two digits to directly access the desired
channel.
Remember to press a "0" before a single digit
channel.
+100 buttonÐ
Press to select cable channels which are equal or
greater than number 100.
DVD Mode:
Press to enter the desired number.
+10 buttonÐ
Press to enter the desired numbers which are
equal or greater than number 10.
PAUSE button
24.
Pauses the current disc or tape operation.
25.
SPEED button
Press to choose the desired recording speed:
SP/SLP.
C.RESET button
26.
Press to reset counter to 0:00:00.
Press to cancel a setting of timer program.
27.
DISPLAY button
TV/VCR Mode:
Display the counter or the current channel number and current time on the TV screen.
DVD Mode:
Displays the current status on the TV screen for
checking purposes.
SETUP button
28.
Press to enter or exit the TV menu or DVD setup
mode.
29.
TITLE button
Displays the title menu.
CLEAR button
30.
Resets a setting.
MODE button
31.
Activates program playback or random playback
mode.
32. SEARCH MODE button
Press to locate a desired point.
AUDIO button
33.
Press to select a desired audio language or sound
mode.
SUBTITLE button
34.
Press to select a desired subtitle language.
1
AUDIO OUT
COAXIAL
L
R
4746 48 49
35.
REPEAT button
Repeats playback of the current disc, title, chapter
or track.
ANGLE button (DVD mode)
36.
Press to change the camera angle to see the
sequence being played back from a different angle.
37. A-B REPEAT button
Repeats playback of a selected section.
RETURN button
38.
Returns to the previous operation.
39.
ENTER button
Press to accept a setting.
40.
Arrow buttons
TV/VCR Mode:
Press to select a setting mode from the menu on
the TV screen.
Press to select or adjust from a particular menu.
DVD Mode:
Use when making settings while watching the
display on a TV screen.
41.
DISC MENU button
Displays the menus in the DVD.
ZOOM Button
42.
Enlarges part of a DVD-reproduced image.
MUTE button
43.
Mutes the sound. Press it again to resume sound.
44.
SLEEP button
Sets the Sleep Timer.
SELECT button
45.
Press to switch TV/VCR and DVD mode. You can
see the mode (TV/VCR or DVD) on the front
panel indicator.
ANT. in jack
46.
Connect to an antenna, cable system, or satellite
system.
Power cord
47.
Connect to a standard AC outlet (120V/60Hz).
NOTE: Remove the power cord from the hook to
avoid breaking a wire before you connect
to a standard AC outlet.
48.
COAXIAL digital audio out jack
Connect to the digital input of an external
amplifier or decoder.
AUDIO L/R output jack
49.
Connect to the analog audio input of an external
amplifier or decoder.
1-6-2 TD500IB
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the
cabinet parts, and the CBA in order to gain access to
item(s) to be serviced. When reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they were.
Caution !!
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
[1] Rear Cabinet
[2] H.V. CBA
[4] CRT
[5] Shield Box
[6] DVD Mechanism
MAIN
CBA UNIT
[9] Bottom Plate
[3] Tray Chassis Unit
[11] Deck Assembly
[12] Main CBA
[8] Filter CBA[7] DVD
REMOVAL
ID/
LOC.
No.
PART
REMOVE/
*UNHOOK/UNLOCK/
Fig.
No.
RELEASE/UNPLUG/
DESOLDER
[7]
DVD Main
CBA Unit
3(S-7), CN101,
5
CN401
[8] Filter CBA 3, 6 CN401, CN402 -
Bottom
[9]
[10]
[11]
Plate
Power
Supply/AV
CBA
Deck
Assembly
3 6(S-8) -
3(S-9), CN2802,
3, 6
CN2803, CN2804
7(S-10), 2(S-11),
CL1201, CL1401,
3, 6
CL1402, CL1403
[12] Main CBA 3 3(S-12) -
↓
(1)
↓
(2)
↓
(3)
↓
(4)
Note
2-1
2-2
2-3
3
-
4
↓
(5)
[10] Power Supply/AV CBA
2. Disassembly Method
REMOVAL
ID/
LOC.
PART
No.
Rear
[1]
Cabinet
H.V. CBA
[2]
(With
Holder)
Tray
[3]
Chassis
Unit
[4] CRT 4 4(S-4) -
[5] Shield Box 3 5(S-5) -
REMOVE/
*UNHOOK/UNLOCK/
Fig.
No.
RELEASE/UNPLUG/
DESOLDER
1, 2 6(S-1), 1(S-2), 1(S-3) -
Anode Cap, CN501,
3, 4,
CRT CBA, CN571,
6
CN1301, CN1302,
CN2602
CN1802, CN2801,
3, 6
CN2601
Note
1
-
(1): Order of steps in Procedure. When reassembling,
follow the steps in reverse order.These numbers
are also used as the identification (location) No. of
parts in Figures.
(2): Parts to be removed or installed.
(3): Fig. No. showing Procedure of Part Location.
(4): Identification of part to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
S=Screw, P=Spring, L=Locking Tab, CN=Connec-
tor, *=Unhook, Unlock, Release, Unplug, or
Desolder
2(S-2) = two Screw (S-2)
(5): Refer to the following "Reference Notes in the
Table."
[6]
DVD
Mechanism
CN501, CN701,
3, 6
4(S-6)
-
1-7-1 TD500DC
Reference Notes in the Table
Caution !
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
Reference Notes in the Table
CAUTION 1: Discharge the Anode Lead of the CRT
with the CRT Ground Wire before removing the Anode
Cap.
1. Disconnect the following: Anode Cap, CN501, CRT
CBA, CN571, CN2602, CN1301 and CN1302.
Then remove H.V. CBA (with Holder).
CAUTION 2: Electrostatic breakdown of the laser
diode in the optical system block may occur as a
potential difference caused by electrostatic charge
accumulated on cloth, human body etc., during
unpacking or repair work.
To avoid damage of pickup follow next procedures.
2-1. Slide the pickup unit as shown in Fig. 5.
2-2. Short the three short lands of FPC cable with sol-
der before removing the FFC cable (CN101) from
it. If you disconnect the FFC cable (CN101), the
laser diode of pickup will be destroyed. (Fig. 5)
2-3. Disconnect Connector (CN401). Remove three
Screws (S-5) and lift the DVD Main CBA Unit.
(Fig. 5)
CAUTION 3: When reassembling, confirm the FFC
cable (CN101) is connected completely. Then remove
the solder from the three short lands of FPC cable.
(Fig. 5)
4. Remove Screws 7(S-10) and 2(S-11). Then, desolder connectors (CL1201, C1401, CL1402, CL1403)
and lift up the Deck Assembly.
1-7-2 TD500DC
S-2
S-1
[1] REAR CABINET
S-1 S-1
ANT.
1
S-3
S-1
S-1
S-1
S-1
Fig. 1
S-1
S-3
S-2
S-1
S-1
[1] REAR CABINET
Fig. 2
1-7-3 TD500DC
S-5
S-5
[8] Filter
CBA
S-8
[9] Bottom
Plate
S-8
S-9
[5] Shield Box
S-6
[6] DVD
Mechanism
S-8
S-9
S-10
[3] Tray Chassis
S-10
[11] Deck
Assembly
S-10
S-12
H.V. CBA
[10] Power
Supply/
AV CBA
S-11
[2] H.V. CBA
[12] Main CBA
S-11
(wih Holder)
Fig. 3
1-7-4 TD500DC
S-4
Anode Cap
S-4
CRT CBA
S-4
CN101
S-7
CN401
S-7
S-7
[7] DVD Main
CBA Unit
A
[4] CRT
S-4
Fig. 4
Short the three short lands by soldering
View for A
OR
Short the three short
lands by soldering
DVD Mechanism
Slide
B
C
Pickup Unit
View for B
View for C
Fig. 5
1-7-5 TD500DC
ANODE
CRT
DVD MAIN CBA
FACTORY USE
ONLY
CL501
CRT CBA
CN501
SCREEN
GND
TO
SPEAKER
CN2801
POWER SUPPLY/
AV CBA
CN501
CN403
CN401
CN2401 CN2402
CN2802
CL1403
CN701
CN404
CN1805
CN402
CN2803
CN2601
CN2804
CN1804
FOCUS
CL504A
FILTER CBA
CN2602
CN1803
H.V. CBA
MAIN CBA
CN1802
TO SPEAKER
CL503A
CL501A
CL502A
CN571
CL1201
CL1401
CL1402
CN1302
INT MON
FACTORY USE
ONLY
CN1301
CN1303
TUNER
FE HEAD
CYLINDER
ASSEMBLY
AC HEAD
ASSEMBLY
DECK ASSEMBLY
CAPSTAN
MOTOR
Fig. 6
1-7-6 TD500DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note:
"CBA" is abbreviation for "Circuit Board
Assembly."
NOTE:
Electrical adjustments are required after replacing
circuit components and certain mechanical parts.
It is important to perform these adjustments only
after all repairs and replacements have been completed.
Also, do not attempt these adjustments unless the
proper equipment is available.
Test Equipment Required
1. NTSC Pattern Generator (Color Bar W/White Window, Red Color, Dot Pattern, Gray Scale,
Monoscope, Multi-Burst)
2. AC Milli Voltmeter (RMS)
3. Alignment Tape (FL8A, FL8N), Blank Tape
4. DC Voltmeter
5. Oscilloscope: Dual-trace with 10:1 probe,
V-Range: 0.001~50V/Div,
F-Range: DC~AC-60MHz
6. Frequency Counter
7. Plastic Tip Driver
How to Set up the Service mode:
Service Mode:
1. Use the service remote control unit.
2. Turn the power on. (Use main power on the TV
unit.)
3. To enter the TV mode, press CH UP or CH DOWN
button on the TV unit.
4. Press "DISC MENU" button on the service remote
control unit. (Version of micro computer will display
on the CRT. (Ex: 057-001)
X-Ray Protection Test
X-Ray protection test should be done when replacing
any parts of this chassis.
1. Short test points J551 and J552 (on H.V. CBA).
2. Confirm that the main power turns off.
3. If the main power does not turn off, then replace
the following parts (D591, Q591, R592, R593,
R594 and IC1201).
4. Perform steps 1 to 3 again.
1. DC 114V (+B) Adjustment
Purpose: To obtain correct operation.
Symptom of Misadjustment: The picture is dark and
unit does not operate correctly.
How to make service remote control
unit:
1. Prepare normal remote control unit. (Part No.
NE200UD) Remove 4 screws from the back lid.
(Fig. 1-1)
2. Add J1 (Jumper Wire) to the remote control CBA.
(Fig. 1-2)
SCREW
Remote control unit (Bottom)
J 1
Fig. 1-1
Test point Adj. Point Mode Input
J533
(+B)
HEAT SINK
(on H.V.
CBA)
(GND)
Tape M. EQ. Spec.
--- DC Voltmeter +114±0.5V DC
Note: J533(+B), HEAT SINK --- H.V. CBA
,VR2601 --- Power Supply/AV CBA
1. Connect the unit to AC Power Outlet.
2. Connect DC Volt Meter to J533(+B) and HEAT
SINK (on H.V. CBA)(GND).
3. Adjust VR2601 so that the voltage of J533(+B)
becomes +114±0.5V DC.
VR2601 --- -----
Remote control CBA
Fig. 1-2
1-8-1 TD500EA
2. Auto AFT (VCO) Adjustment
4-1. H Adjustment
Purpose: To operate AFT correctly.
Symptom of Misadjustment: AFT does not work cor-
rectly and/or synchronization is faulty.
Test point Adj. Point Mode Input
--- --- Video -----
Tape M. EQ. Spec.
--- --- ---
1. Set the unit to the Video mode with no signal input.
2. Enter the Service mode. (See page 1-8-1.) Then
press number "3" button on the remote control unit.
3. If the screen color changes to "Green" then this
adjustment is finished.
4. If the screen color changes to "Red" then this
adjustment is failed. Repeat steps 1 and 2 or check
relative circuit or parts (IC).
3. TV AGC Adjustment
Purpose: Set AGC (Auto Gain Control) Level.
Symptom of Misadjustment: AGC does not synchro-
nize correctly when RF input level is too weak and picture distortion may occur if it is too strong.
Test point Adj. Point Mode Input
Purpose: To get correct horizontal position and size
of screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test point Adj. Point Mode Input
R583
Tape M. EQ. Spec.
--- Frequency Counter 15.734kHz±300Hz
Note: R583 --- H.V. CBA
1. Connect Frequency Counter to R583.
2. Operate the unit for at least 20 mintes.
3. Enter the Service mode. (See page 1-8-1.) Press
"2" button on the remote control unit and select HADJ Mode. (Press "2" button then display will
change H-ADJ and AGC.)
4. Press CH o / p buttons on the remote control unit
so that the display will change "0" to "7."
5. At this moment, choose display "0" to "7" when the
Frequency counter display is closest to
15.734kHz±300Hz.
6. Turn the power off and on again.
CH o / p
buttons
Video ---
TP1001
Tape M. EQ. Spec.
---
Note: TP1001--- Main CBA
1. Enter the Service mode. (See page 1-8-1.) Then
press number 2 button on the remote control unit.
2. Receive the Color Bar signal for channel 4
(67.25MHz). (RF Input Level: 60dBµV)
3. Press CH. o / p buttons so that the voltage of
TP1001 (AGC) becomes +2.8V±0.3V DC.
4. Turn the power off and on again.
CH. o / p
buttons
Pattern Generator
DC Voltmeter
---
+2.8±0.3V DC
Color Bar
67.25MHz
60dBµV
1-8-2 TD500EA
4-2. C-Trap Adjustment
5. V. Size Adjustment
Purpose: To get minimum leakage of the color signal
carrier.
Symptom of Misadjustment: If C-Trap Adjustment is
incorrect, stripes will appear on the screen.
Test point Adj. Point Mode Input
D1304
(Cathode)
(B-OUT)
Tape M. EQ. Spec.
---
minimum
CH o / p
buttons
Oscilloscope
Pattern Generator
Figure
--- Color Bar
---
Fig. 2
Purpose: To obtain correct vertical height of screen
image.
Symptom of Misadjustment: If V. Size is incorrect,
vertical height of image on the screen may not be
properly displayed.
Test point Adj. Point Mode Input
---
Tape M. EQ. Spec.
--- Pattern Generator 90±5%
1. Enter the Service mode. (See page 1-8-1.)
Press "9" button on the remote control unit and
select V-S Mode. (Press "9" button then display will
change to V-P and V-S).
2. Input monoscope pattern.
3. Press CH o / p buttons on the remote control unit
so that the monoscope pattern is 90±5% of display
size and the circle is round.
CH o / p
buttons
--- Monoscope
6. V. Shift Adjustment
Note: D1304 (Cathode) (B-Out)--- Main CBA
1. Connect Oscilloscope to D1304 (Cathode).
2. Input a color bar signal from RF input.
Enter the Service mode. (See page 1-8-1.)
3. Press "0" button on the remote control unit and
select C-TRAP Mode.
4. Press CH o / p buttons on the remote control unit
so that the carrier leakage B-Out (3.58MHz) value
becomes minimum on the oscilloscope.
5. Turn the power off and on again.
Purpose: To obtain correct vertical position of screen
image.
Symptom of Misadjustment: If V. position is incorrect, vertical position of image on the screen may not
be properly displayed.
Test point Adj. Point Mode Input
---
Tape M. EQ. Spec.
--- Pattern Generator ---
1. Enter the Service mode. (See page 1-8-1.)
Press "9" button on the remote control unit and
select V-P Mode. (Press "9" button then display will
change to V-P and V-S).
2. Input monoscope pattern.
3. Press CH o / p buttons on the remote control unit
so that the top and bottom of the monoscope pattern are equal to each other.
CH o / p
buttons
--- Monoscope
1-8-3 TD500EA
7. H. Shift Adjustment
Purpose: To obtain correct horizontal position and
size of screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test point Adj. Point Mode Input
---
Tape M. EQ. Spec.
--- Pattern Generator ---
1. Enter the Service mode. (See page 1-8-1.)
Press "8" button on the remote control unit and
select H-P Mode.
2. Input monoscope pattern.
3. Press CH o / p buttons on the remote control unit
so that the left and right side of the monoscope pattern are equal to each other.
4. Turn the power off and on again.
CH o / p
buttons
--- Monoscope
8. Cut-off Adjustment
Purpose: To adjust the beam current of R, G, B, and
screen voltage.
Symptom of Misadjustment: White color may be
reddish, greenish or bluish.
Test point Adj. Point Mode Input
Black
--- Screen-Control Ext.
Raster /
White
Raster
Notes: Screen Control FBT --- H.V. CBA
FBT= Fly Back Transformer
Use the Remote Control Unit
1. Degauss the CRT and allow CRT to operate for 20
minutes before starting the alignment.
2. Set the screen control to minimum position. Input
the Black raster signal from RF input.
3. Enter the Service Mode. (See page 1-8-1.)
Dimmed horizontal line appears on the CRT.
4. Press the "VOL p" button.
(Press "VOL p" then display will change CUT OFF/
DRIVE, VCO adjustment, 7Fh adjustment).
5. Choose CUT OFF/DRIVE Mode then press "1" button. This adjustment mode is CUT OFF (R).
6. Press the "CH o / p" button until the horizontal line
becomes white.
7. Choose CUT OFF/DRIVE mode then press "2" button. This adjustment mode is CUT OFF (G). Press
"CH o / p" until the horizontal line becomes white.
8. Choose CUT OFF/DRIVE mode then press "3" button. This adjustment mode is CUT OFF (B). Press
"CH o / p" until the horizontal line becomes white.
9. Input the White Raster Signal from Video In.
10.Choose CUT OFF/DRIVE mode then press "4."
Adjust the RED DRIVE as needed with the CH o /
p buttons to get the following value, X= 286, Y=
294.
11.Choose CUT OFF/DRIVE mode then press "5."
Adjust the BLUE DRIVE as needed with the CH o /
p buttons to get the following value, X= 286.
12.Turn the power off and on again.
Tape M. EQ. Spec.
--- Pattern Generator
Figure
PATTERN GENERATOR
RF INPUT
See Reference
Notes below
Fig. 3
1-8-4 TD500EA
9. Sub-Brightness Adjustment
Purpose: To get proper brightness.
Symptom of Misadjustment: If Sub-Brightness is
incorrect, proper brightness cannot be obtained by
adjusting the Brightness Control.
Test point Adj. Point Mode Input
---
Tape M. EQ. Spec.
CH o / p
buttons
---
SYMPTE
7.5IRE
3. Input the monoscope pattern.
4. Adjust the Focus Control on the FBT to obtain clear
picture.
11. SIF Adjustment
Purpose: To set the SIF (Sound Intermediate Fre-
quency).
Symptom of Misadjustment: Audio may not sound
correctly.
Note: This adjustment automatically done by the
chrominance IC (IC1301).
---
White
Note: SYMPTE Setup level --- 7.5 IRE
1. Enter the Service Mode. (See page 1-8-1.)
Then input SYMPTE signal from RF input.
2. Press MENU button. (Press MENU button then display will change B R T, C N T, T N T, V-T and
SHP). Select BRT and press CH o / p buttons so
that the bar is just visible (See above figure).
3. Turn the power off and on again.
Pattern
Generator
Figure
See below
Black
This bar
just
visible
Fig. 4
10. Focus Adjustment
Purpose: Set the optimum Focus.
Symptom of Misadjustment: If Focus Adjustment is
incorrect, blurred images are shown on the display.
12. CCS Text Box Location
When replacing the CRT, the CCS Box might not stay
in appropriate position. Then, replace micro computer.
Note: This adjustment automatically done by the
microcomputer.
13. Head Switching Position Adjustment
Purpose: Determine the Head Switching Point during
Playback.
Symptom of Misadjustment: May cause Head
Switching Noise or Vertical Jitter in the picture.
Note: Unit reads Head Switching Position automatically and displays it on the screen (Upper Left Corner).
1. Playback test tape (FL8A, FL8N).
2. Enter the Service Mode. (See page 1-8-1.)
Then press the number 5 button on the remote
control unit.
3. The Head Switching position will display on the
screen; if adjustment is necessary follow step 4.
6.5H(412.7µs) is preferable.
4. Press "CH o" or "CH p" button on the remote control unit if necessary. The value will be changed in
0.5H steps up or down. Adjustable range is up to
9.5H. If the value is beyond adjustable range, the
display will change as:
Lower out of range: 0.0H
Upper out of range: -.-H
5. Turn the power off and on again.
Test point Adj. Point Mode Input
--- Focus Control --- Monoscope
Tape M. EQ. Spec.
--- Pattern Generator See below.
Note: Focus VR (FBT) --- H.V. CBA
FBT= Fly Back Transformer
1. Operate the unit more than 30 minutes.
2. Face the unit to the East and degauss the CRT
using a Degaussing Coil.
1-8-5 TD500EA
The following 2 adjustments normally are not
attempted in the field. They should be done
only when replacing the CRT then adjust as a
preparation.
14. Purity Adjustment
Purpose: To obtain pure color.
Symptom of Misadjustment: If Color Purity Adjust-
ment is incorrect, large areas of color may not be
properly displayed.
Test point Adj. Point Mode Input
---
C.P. Magnet (RB),
C.P. Magnet (RB-G),
Deflection Yoke
---
Dot Pattern
or
Crosshatch
Tape M. EQ. Spec.
--- Pattern Generator See below.
Figure
Test point Adj. Point Mode Input
---
Deflection Yoke
Purity Magnet
--- Red Color
Tape M. EQ. Spec.
--- Pattern Generator See below.
Figure
GREEN
RED
BLUE
Fig. 5
1. Set the unit facing east.
2. Operate the unit for over 30 minutes before adjusting.
3. Fully degauss the unit using an external degaussing coil.
4. Set the unit to the AUX Mode which is located
before CH2 then input a red raster from video in.
5. Loosen the screw on the Deflection Yoke Clamper
and pull the Deflection Yoke back away from the
screen. (See Fig. 6.)
6. Loosen the Ring Lock and adjust the Purity Magnets so that a red field is obtained at the center of
the screen. Tighten Ring Lock. (See Fig. 5,6.)
7. Slowly push the Deflection Yoke toward the bell of
the CRT and set it where a uniform red field is
obtained.
8. Tighten the clamp screw on the Deflection Yoke.
15. Convergence Adjustment
Purpose: To obtain proper convergence of red, green
and blue beams.
Symptom of Misadjustment: If Convergence Adjustment is incorrect, the edge of white letters may have
color edges.
CRT
COIL
DY WEDGE
COIL CLAMPER
DEFLECTION YOKE
PURITY
SCREW
RB
RB-G
RING LOCK
C.P. MAGNET
CLAMPER
C.P. MAGNET
SCREW
Fig. 6
C.P. MAGNET (RB)
R
G
B
R
G
B
Fig. 7
C.P. MAGNET (RB-G)
RB
RB
G
G
Fig. 8
1. Set the unit to the AUX Mode which is located
before CH2 then input a Dot or crosshatch pattern.
2. Loosen the Ring Lock and align red with blue dots
or Crosshatch at the center of the screen by rotating (RB) C.P. Magnets. (See Fig. 7.)
3. Align red / blue with green dots at the center of the
screen by rotating (RB-G) C.P. Magnet.
(See Fig. 8.)
4. Fix the C.P. Magnets by tightening the Ring Lock.
5. Remove the DY Wedges and slightly tilt the Deflection Yoke horizontally and vertically to obtain the
best overall convergence.
6. Fix the Deflection Yoke by carefully inserting the
DY Wedges between CRT and Deflection Yoke.
1-8-6 TD500EA
FIRMWARE RENEWAL MODE
HOW TO UPDATE THE FIRMWARE
VERSION
1. Turn the power on and remove the disc on the tray.
2. To enter the DVD mode, press [SELECT] button on
the remote control unit. (DVD indicator lights on.)
3. To open the tray, press [OPEN/CLOSE] button on
the remote control unit.
4. To put the unit into version up mode, press [9], [8],
[7], [6], and [SEARCH MODE] buttons on the
remote control unit in that order. The tray will open
automatically.
Fig. A appears on the screen .
BE F/W VERSION UP MODE
PLEASE INSERT A DISC
FOR BE F/W VERSION UP.
The appearance shown in (*2) of Fig. B is
described as follows:
AppearanceNo. State
Reading... Sending files into the memory
1
Erasing... Erasing previous version data
2
Programming...
3 Writing new version data
7. After programming is finished, the tray opens automatically. Fig. C appears on the screen
BE F/W VERSION UP MODE
VERSION: ********
COMPLETED SUM:7abc(*3)
SELECT
EXIT:
Fig. A Version Up Mode Screen
The unit can also enter the version up mode with
the tray open. In this case, Fig. A will be shown on
the screen while the tray is open.
5. Load the disc for version up. (For closing the tray,
only the [OPEN/CLOSE] button is available.)
6. The unit enters the F/W version up mode automatically. Fig. B appears on the screen.
BE F/W VERSION UP MODE
VERSION: ********
Reading...(*2)
Fig. C Completed Program Mode Screen
At this time, no buttons are available.
8. For tray opening, plug the AC cord into the AC outlet.
9. To close the tray, press [POWER] and [SELECT]
buttons on the remote control unit or [SELECT] button on the unit.
HOW TO VERIFY THE FIRMWARE
VERSION
1. After making sure that no disc is in unit, turn the
power on.
2. Press [1], [2], [3], [4], and [DISPLAY] buttons on
the remote control unit in that order. The F/E and
B/E versions appear on the screen.
Fig. B Programming Mode Screen
1-9-1 TD601ROM
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