Symphonic 6309CE, SC309E Schematic
SERVICE MANUAL
Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
I Exploded Views
I Parts List
9" COLOR TV/VCR COMBINATION
When servicing the deck
mechanism, refer to MK12.5 Deck
Mechanism Section.
Deck Mechanism Part No.:
N2226FT
SC309E/6309CE
IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and
described in this service manual are effective methods of performing service
operations. Some of these service special tools should be used when and as
recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk of
personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand
that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai could not
possibly know, evaluate and advice the service trade of all conceivable ways
in which service might be done or of the possible hazardous consequences of
each way. Consequently, Funai has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not
recommended by Funai must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by
the service method selected.
MAIN SECTION
9" COLOR TV/VCR COMBINATION
SC309E/6309CE
Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
I Exploded Views
I Parts List
TABLE OF CONTENTS
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
Mechanical Trouble Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-8
Power Supply Trouble Shooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-10
Schematic Diagrams / CBA’s and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
IC Pin Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
Cabinet Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Packing Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-3
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
SPECIFICATIONS
*ˆMode---------SP mode unless otherwise specified
*Test input terminal
<Except Tuner>-------------Video input (1Vp-p)
Audio input (-10dB)
<Tuner>-----------------------Ant. input (80dBµV) Video: 87.5%
Audio: 25kHz dev (1kHz Sin)
<DEFLECTION>
Description Condition Unit Nominal Limit
1. Over Scan — % 90 ±5
2. Linearity Horizontal % — 12
Vertical % — 10
3. High Voltage — kV 18 —
<VIDEO & CHROMA>
Description Condition Unit Nominal Limit
1. Misconvergence Center m/m — 0.3
Corner m/m — 1.5
Side m/m — 1.2
2. Tint Control Range — deg ±30 —
3. Contrast Control Range — dB 6 —
4. Brightness APL 100% ft-L 30 —
5. Color Temperature — K 9200 —
<VCR>
Description Condition Unit Nominal Limit
1. Horizontal Resolution (R/P) Line 230 200
2. Jitter (Low) (R/P) µS 0.05 0.2
3. S/N Chroma AM(SP) (R/P) dB 38 33
PM(SP) (R/P) dB 36 33
4. Wow & Flutter (RMS) (R/P) % 0.25 0.5
<TUNER>
Description Condition Unit Nominal Limit
1. Video S/N — dB 45 40
2. Audio S/N (W/LPF) — dB 43 40
1-1-1 T4501SP
<AUDIO>
All items are measured across 8Ω resistor at speaker output terminal.
Description Condition Unit Nominal Limit
1. Audio Output Power (Max.) (R/P) W 0.8 0.6
2. Audio S/N (W/LPF) (R/P) dB 40 36
3. Audio Distortion (W/LPF) (R/P) % 3.0 5.0
4. Audio Freq. Response
(-10dB Ref. 1KHz)
Note: Nominal specifications represent the design specifications. All units should be able to approximate these.
Some will exceed and some may drop slightly below these specifications. Limit specifications represent the absolute worst condition that still might be considered acceptable. In no case should a unit fail to meet limit specifications.
200Hz (R/P)
8kHz (R/P)
dB
dB
-2.0
0
-2.0±5.0
0±6.0
1-1-2 T4501SP
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for TV Circuit
1. Before returning an instrument to the custom-
er, always make a safety check of the entire instru-
ment, including, but not limited to, the following
items:
a. Be sure that no built-in protective devices are de-
fective and have been defeated during servicing.
(1) Protective shields are provided on this chassis
to protect both the technician and the customer.
Correctly replace all missing protective shields, including any removed for servicing convenience. (2)
When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all
protective devices, including but not limited to,
nonmetallic control knobs, insulating fishpapers,
adjustment and compartment covers/shields, and
isolation resistor/capacitor networks. Do not oper-
ate this instrument or permit it to be operated
without all protective devices correctly installed and functioning. Servicers who defeat
safety features or fail to perform safety checks
may be liable for any resulting damage.
b. Be sure that there are no cabinet openings through
which an adult or child might be able to insert their
fingers and contact a hazardous voltage. Such
openings include, but are not limited to, (1) spacing
between the picture tube and the cabinet mask, (2)
excessively wide cabinet ventilation slots, and (3)
an improperly fitted and/or incorrectly secured
cabinet back cover.
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an
electrical jumper across the two AC plug prongs.
Place the instrument AC switch in the on position.
Connect one lead of an ohmmeter to the AC plug
prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the
coaxial connector. If the measured resistance is
less than 1.0 megohm or greater than 5.2 megohm, an abnormality exists that must be corrected
before the instrument is returned to the customer.
Repeat this test with the instrument AC switch in
the off position.
d. Leakage Current Hot Check - With the instru-
ment completely reassembled, plug the AC line
cord directly into a 120V AC outlet. (Do not use an
isolation transformer during this test.) Use a leak-
age current tester or a metering system that complies with American National Standards Institute
(ANSI) C101.1 Leakage Current for Appliances
and Underwriters Laboratories (UL) 1410, (50.7).
With the instrument AC switch first in the on position and then in the off position, measure from a
known earth ground (metal water pipe, conduit,
etc.) to all exposed metal parts of the instrument
(antennas, handle brackets, metal cabinet, screw
heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current
measured must not exceed 0.5 milli-ampere. Reverse the instrument power cord plug in the outlet
and repeat the test.
READING SHOULD
NOT BE ABOVE 0.5 mA
LEAKAGE
DEVICE
BEING
TESTED
TEST ALL EXPOSED
METAL SURFACES
ALSO TEST WITH
PLUG REVERSED
USING AC
ADAPTER PLUG
AS REQUIRED
CURRENT
TESTER
EARTH
GROUND
ANY MEASUREMENTS NOT WITHIN THE LIMITS
SPECIFIED HEREIN INDICATE A POTENTIAL
SHOCK HAZARD THAT MUST BE ELIMINATED
BEFORE RETURNING THE INSTRUMENT TO
THE CUSTOMER OR BEFORE CONNECTING
THE ANTENNA OR ACCESSORIES.
e. X-Radiation and High Voltage Limits - Because
the picture tube is the primary potential source of
X-radiation in solid-state TV receivers, it is specially constructed to prohibit X-radiation emissions.
For continued X-radiation protection, the replacement picture tube must be the same type as the
original. Also, because the picture tube shields
and mounting hardware perform an X-radiation
protection function, they must be correctly in place.
High voltage must be measured each time servic-
1-2-1 SFTY_2
ing is performed that involves B+, horizontal deflection or high voltage. Correct operation of the
X-radiation protection circuits also must be reconfirmed each time they are serviced. (X-radiation
protection circuits also may be called "horizontal
disable" or "hold down.") Read and apply the high
voltage limits and, if the chassis is so equipped,
the X-radiation protection circuit specifications given on instrument labels and in the Product Safety
& X-Radiation Warning note on the service data
chassis schematic. High voltage is maintained
within specified limits by close tolerance safety-related components/adjustments in the high-voltage
circuit. If high voltage exceeds specified limits,
check each component specified on the chassis
schematic and take corrective action.
2. Read and comply with all caution and safety-related notes on or inside the receiver cabinet, on the
receiver chassis, or on the picture tube.
3. Design Alteration Warning - Do not alter or add
to the mechanical or electrical design of this TV receiver. Design alterations and additions, including,
but not limited to circuit modifications and the addition of items such as auxiliary audio and/or video
output connections, might alter the safety characteristics of this receiver and create a hazard to the
user. Any design alterations or additions will void
the manufacturer's warranty and may make you,
the servicer, responsible for personal injury or
property damage resulting therefrom.
4. Picture Tube Implosion Protection Warning -
The picture tube in this receiver employs integral
implosion protection. For continued implosion protection, replace the picture tube only with one of
the same type number. Do not remove, install, or
otherwise handle the picture tube in any manner
without first putting on shatterproof goggles
equipped with side shields. People not so
equipped must be kept safely away while picture
tubes are handled. Keep the picture tube away
from your body. Do not handle the picture tube by
its neck. Some "in-line" picture tubes are equipped
with a permanently attached deflection yoke; because of potential hazard, do not try to remove
such "permanently attached" yokes from the picture tube.
5. Hot Chassis Warning -
a. Some TV receiver chassis are electrically connect-
ed directly to one conductor of the AC power cord
and maybe safety-serviced without an isolation
transformer only if the AC power plug is inserted
so that the chassis is connected to the ground side
of the AC power source. To confirm that the AC
power plug is inserted correctly, with an AC voltmeter, measure between the chassis and a known
earth ground. If a voltage reading in excess of 1.0V
is obtained, remove and reinsert the AC power
plug in the opposite polarity and again measure
the voltage potential between the chassis and a
known earth ground.
b. Some TV receiver chassis normally have 85V
AC(RMS) between chassis and earth ground regardless of the AC plug polarity. This chassis can
be safety-serviced only with an isolation transformer inserted in the power line between the receiver
and the AC power source, for both personnel and
test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis
ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulation
material that must not be defeated or altered.
6. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a.
near sharp edges, b. near thermally hot parts-be
sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage,
and e. antenna wiring. Always inspect in all areas
for pinched, out of place, or frayed wiring. Check
AC power cord for damage.
7. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or wiring that meet original specifications. Additionally,
determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
8. Product Safety Notice - Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual
inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc.. Parts
that have special safety characteristics are identified by a ( # ) on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or
other hazards. The Product's Safety is under review continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are strictly inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be
sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
1-2-2 SFTY_2
Precautions during Servicing
A. Parts identified by the ( # ) symbol are critical for
safety.
Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Use care that foreign objects (screws, solder drop-
lets, etc.) do not remain inside the set.
K. Crimp type wire connector
When replacing the power transformer in sets
where the connections between the power cord
and power transformer primary lead wires are performed using crimp type connectors, in order to
prevent shock hazards, perform carefully and precisely the following steps.
Replacement procedure
1) Remove the old connector by cutting the wires at
a point close to the connector.
Important: Do not re-use a connector (discard it).
2) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4) Use the crimping tool to crimp the metal sleeve at
the center position. Be sure to crimp fully to the
complete closure of the tool.
L. When connecting or disconnecting the VCR con-
nectors, first, disconnect the AC plug from AC supply socket.
1-2-3 SFTY_2
Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws,
parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance
with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
AC Line Voltage Region
110 to 130 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
USA or
CANADA
Clearance
Distance (d) (d')
≥ 3.2 mm
(0.126 inches)
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.).
Measuring Method : (Power ON)
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across both terminals of load
Z. See Fig. 2 and following table.
Table 2 : Leakage current ratings for selected areas
Exposed Accessible Part
Z
One side of
B
Power Cord Plug Prongs
Fig. 1
AC Voltmeter
(High Impedance)
Fig. 2
AC Line Voltage Region Load Z Leakage Current (i) Earth Ground (B) to:
110 to 130 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
USA or
CANADA
0.15µF CAP. & 1.5kΩ
RES. connected in
parallel
1-2-4 SFTY_2
i≤0.5mA rms
Exposed accessible
parts
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown:
Top View
Out
2. For other ICs, pin 1 and every 5th pin is indicated
as shown:
Pin 1
3. The 1st pin of every pin connector are indicated as
shown:
Pin 1
Input
In
Bottom View
5
10
Instructions for Connectors
How to Read the Values of the Rectangular Type Chip Components
Example:
(a) Resistor
473
= 473 = 47 [kΩ]
(b) Capacitor
= Not Shown
Caution:
Once chip parts (Resistors, Capacitors, Transistors,
etc.) are removed, they must not be reused. Always
use a new part.
Pb (Lead) Free Solder
Pb free mark will be found on PCBs used Pb free
solder. (Refer to figure.) For PCBs with Pb free
mark, be sure to use Pb free solder. For PCBs
without Pb free mark, use standard solder.
(Top View)
(Top View)
1. When you connect or disconnect FFC cable (connector), be sure to disconnect the AC cord.
2. FFC cable (connector) should be inserted parallel
into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
[ CBA= Circuit Board Assembly ]
Pb free mark
Replacement Procedures for
Leadless (Chip) Components
The Following Procedures are Recommended for the Replacement of the Leadless Components Used in this Unit.
1. Preparation for replacement
1.1. Pb free solder
a. Soldering Iron
Use a soldering iron for Pb free solder.
b. Solder
Be sure to use Pb free solder.
c. Soldering time
Do not apply heat for more than 4 seconds.
1-3-1 SFTY_Z13N
d. Preheating
Leadless capacitor must be preheated before
installation. (130°C~150°C, for about two minutes.)
1.2. Standard solder
a. Soldering Iron
Use a pencil-type soldering iron (less than 30
watts).
b. Solder
Eutectic solder (Tin 63%, Lead 37%) is recommended.
c. Soldering time
Do not apply heat for more than 4 seconds.
d. Preheating
Leadless capacitor must be preheated before
installation. (130°C~150°C, for about two minutes.)
Notes:
a. Leadless components must not be reused after
removal.
b. Excessive mechanical stress and rubbing for the
component electrode must be avoided.
2. Removing the leadless component
Grasp the leadless component body with tweezers
and alternately apply heat to both electrodes. When
the solder on both electrodes has melted, remove
leadless component with a twisting motion.
Tweezers
Chip
Soldering Iron
Soldering Iron
Tweezers
Solder
Soldering Iron
Notes:
a. Do not attempt to lift the component off the board
until the component is completely disconnected
from the board by the twisting action.
b. Take care not to break the copper foil on the printed
board
3. Installing the leadless component
a. Presolder the contact points of the circuit board.
b. Press the part downward with tweezers and solder
both electrodes as shown below.
Note:
Do not glue the replacement leadless component to
the circuit board.
Presolder
1-3-2 SFTY_Z13N
How to Remove / Install Flat Pack IC
Caution:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not apply the hot air to the chip parts around the
Flat Pack-IC for over 6 seconds as damage may
occur to the chip parts. Put Masking Tape around
the Flat Pack-IC to protect other parts from damage. (Fig. S-1-2)
3. The Flat Pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or solder lands under the IC when removing it.
1. Removal
With Hot - Air Flat Pack - IC Desoldering Machine:
a. Prepare the Hot - Air Flat Pack - IC Desoldering
Machine, then apply hot air to Flat Pack - IC (about
5~6 seconds). (Fig. S-1-1)
b. Remove the Flat Pack- IC with tweezers while
applying the hot air.
With Soldering Iron:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
b. Lift each lead of the Flat Pack - IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air Desoldering
Machine. (Fig. S-1-4)
With Iron Wire:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
b. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
c. Pull up on the wire as the solder melts so as to lift
the IC leads from the CBA contact pads, while
heating the pins using a fine tip soldering iron or
hot air blower.
Note:
When using a soldering iron, care must be taken
to ensure that the Flat Pack - IC is not being held
by glue, or when it is removed from the CBA, it
may be damaged if force is used.
2. Installation
a. Using desoldering braid, remove the solder from
the foil of each pin of the Flat Pack - IC on the CBA,
so you can install a replacement Flat Pack - IC
more easily.
b. The "I" mark on the Flat Pack - IC indicates pin 1
(See Fig. S-1-6). Make sure this mark matches the
1 on the CBA when positioning for installation.
Then pre - solder the four corners of the Flat PackIC (See Fig. S-1-7).
c. Solder all pins of the Flat Pack - IC. Make sure that
none of the pins have solder bridges.
Fig. S-1-1
Hot-air
Flat Pack-IC
Desoldering
CBA
Masking
Tape
Tweezers
Flat Pack-IC
Desoldering Braid
Machine
Flat Pack-IC
Fig. S-1-2
Soldering Iron
Fig. S-1-3
1-3-3 SFTY_Z13N
Fine Tip
Soldering Iron
Sharp
Pin
Fig. S-1-4
Hot Air Blower
Iron Wire
Soldering Iron
Presolder
Flat Pack-IC
CBA
Fig. S-1-7
or
To Solid
Mounting Point
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-5
Fig. S-1-6
1-3-4 SFTY_Z13N
Instructions for Handling
Semiconductors
Electrostatic breakdown of the semiconductors may
occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is properly grounded to remove any static electricity that may
be charged on the body.
Ground for Work Bench
Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the work bench or
other surface, where the semiconductors are to be
placed. Because the static electricity charge on the
clothing will not escape through the body grounding
band, be careful to avoid contacting semiconductors to
clothing.
<Incorrect>
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-3-5 SFTY_Z13N
PREPARATION FOR SERVICING
How to Enter the Service Mode
Caution: 1
1. Optical sensors system are used for Tape Start and
End Sensor on this equipment. Read this page
carefully and prepare as described on this page
before starting to service; otherwise, the unit may
operate unexpectedly.
Preparing: 1
1. Cover Q202 (START SENSOR) and Q201 (END
SENSOR) with Insulation Tape or enter the service
mode to activate Sensor Inhibition automatically.
Note: Avoid playing, rewinding or fast forwarding the
tape to its beginning or end, because both Tape End
Sensors are not active.
How to Enter the Service Mode
1. Turn power on.
2. Use service remote control unit and press WAKEUP/SLEEP key. (See page1-6-1)
3. When entering the service mode, one of the number (1, 2 or 4) will display at corners of the screen.
4. During the service mode, electrical adjustment
mode can be selected by remote control key (service remote control unit).
Details are as follows
Key Adjustment Mode
Picture adjustment mode: Press the
MENU button to change from BRT
(Bright), *CNT (Contrast), *COL (Color),
MENU
0
*TNT(Tint) and *V-T. Press CH UP/
DOWN key to display Initial Value.
Maximum and Minimum cyclically.
*Marked items are not necessary to
adjust normally.
C-Trap and Y DL Time TV/Y DL Time
EXT/Y SW LPF/Black Stretch Off/ Black
Stretch CONT/C. Angle adjustment
mode: See adjustment instructions
page 1-6-2 and 1-6-3.
Key Adjustment Mode
Purity check mode: Shows Red, Green,
7
8
9
VOL p
Caution: 2
1. The deck mechanism assembly is mounted on the
Main CBA directly, and SW211 (REC-SAFETY
SW) is mounted on the Main CBA. When deck
mechanism assembly is removed from the Main
CBA due to servicing, this switch can not be operated automatically.
Blue or White cyclically on the screen
each time the "7" key is pressed.
H. Shift adjustment mode: See
adjustment instructions page 1-6-4.
V. size/V. shift adjustment: See
adjustment instructions page 1-6-4.
Initial Setting mode: See adjustment
instructions page 1-6-2.
Cut-off Adjustment mode: See
adjustment instructions page 1-6-5.
Preparing: 2
1. To eject the tape, press the STOP/EJECT button
on the unit (or Remote Control).
2. When you want to record during the Service mode,
press the Rec button while depressing SW211
(REC-SAFETY SW) on the Main CBA.
Q201
(END SENSOR)
SW211
(REC-SAFETY SW)
Q202
(START SENSOR)
MAIN CBA
1 No need to use.
2
3 No need to use.
4
5
6 No need to use.
H adjustment mode: See adjustment
instructions page 1-6-2.
Auto record mode: Perform recording
(15 Sec.)-->Stop-->Rewind (Zero
return) automatically.
Head switching point adjustment mode:
See adjustment instructions page 1-6-
6.
1-4-1 T4501PFS
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the
cabinet parts, and the CBA in order to gain access to
item(s) to be serviced. When reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they were.
[1] REAR CABINET
[2] VCR CHASSIS UNIT
[3] POWER SUPPLY
CBA UNIT
[5] POWER SUPPLY
CBA
[4] TRAY CHASSIS UNIT
[6] DECK UNIT
[7] MAIN CBA
[8] CRT
2. Disassembly Method
REMOVAL
ID/
LOC.
No.
[1]
[2]
[3]
[4]
[5]
[6] Deck Unit 3, 5
[7] Main CBA 3, 5 5(S-9), (S-10) 6
[8] CRT 4 4(S-11) 7
↓
(1)
PART
Rear
Cabinet
VCR
Chassis
Unit
Power
Supply
CBA Unit
Tr ay
Chassis
Unit
DC Power
Supply
CBA
↓
(2)
REMOVE/
*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/
DESOLDER
1, 2 4(S-1), (S-2), (S-3) 1
Anode Cap, CN505,
3,4,
CRT CBA, CL601,
5
CN801, CN571
3, 5 4(S-4), CN602 3
3 ---------- -
3, 5 4(S-5) 4
7(S-6), (S-7), (S-8),
Desolder (CL201,
CL401, CL402,
CL403)
↓
(3)
↓
(4)
Note
(5)
2
5
↓
(1): Order of steps in Procedure. When reassembling,
follow the steps in reverse order.These numbers
are also used as the identification (location) No. of
parts in Figures.
(2): Parts to be removed or installed.
(3): Fig. No. showing Procedure of Part Location.
(4): Identification of part to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
S=Screw, P=Spring, L=Locking Tab, CN=Connec-
tor, *=Unhook, Unlock, Release, Unplug, or Desol-
der
2(S-2) = two Screw (S-2)
(5): Refer to the following"Reference Notes in the
Table" following.
Reference Notes in the Table
1. Removal of the Rear Cabinet.
Remove Screws 4(S-1), Screw (S-2) and Screw (S-
3).
Caution
Caution ##
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
2. Removal of the Tray Chassis.
3. Removal of the Power Supply CBA Unit.
4. Removal of the DC Power Supply CBA.
5. Removal of the Deck Unit.
6. Removal of the Main CBA.
7. Removal of the CRT.
##
Discharge the Anode Lead of the CRT with the
CRT Ground before removing the Anode Cap.
Disconnect the following: Anode Cap, CN505, CRT
CBA, CL601, CN571 and CN801. Then, pull the
Tray Chassis backward.
Remove Screws 4(S-4) and disconnect connector
CN602.
Remove Screws 4(S-5).
Remove Screws 7(S-6), (S-7) and (S-8). Then,
desolder connectors (CL201, CL401, CL402,
CL403) and lift up the Deck Unit.
Remove Screws 5(S-9) and (S-10), and pull up the
Main CBA.
Remove Screws 4(S-11) and pull the CRT backward.
1-5-1 T4501DC
S-1
S-3
[1] REAR CABINET
S-2
S-1
S-1
S-1
Fig. 1
S-1
S-3
S-2
S-1
[1] REAR CABINET
Fig. 2
1-5-2 T4501DC
S-4
[4] TRAY CHASSIS UNIT
S-6
S-6
S-9
[7] MAIN
CBA
S-6
[6] DECK UNIT
S-9
S-9
[3] POWER
SUPPLY
CBA UNIT
[5] DC
POWER
SUPPLY
CBA
S-5
S-9
S-7
S-8
S-4
S-5
S-4
S-10
[2] VCR CHASSIS UNIT
Fig. 3
1-5-3 T4501DC
[8] CRT
ANODE CAP.
CRT CBA
S-11
S-11
S-11
S-11
Fig. 4
1-5-4 T4501DC
CRT CBA
CRT
TO SPEAKER
MAIN CBA
ANODE
CN801
GND
CL403
CL401
CL502B
CL502A
CL501A
CN505
CL601
TO DEGAUSS
COIL
SCREEN
FOCUS
FE HEAD
CL201
CYLINDER
ASSEMBLY
CL402
CL501B
ACE HEAD
ASSEMBLY
WH1951A
CN602
DC POWER
SUPPLY CBA
CN571
CAPSTAN
MOTOR
DECK UNIT
Fig. 5
1-5-5 T4501DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note:
"CBA" is abbreviation for "Circuit Board
Assembly."
NOTE:
Electrical adjustments are required after replacing
circuit components and certain mechanical parts.
It is important to perform these adjustments only
after all repairs and replacements have been completed.
Also, do not attempt these adjustments unless the
proper equipment is available.
Test Equipment Required
1. NTSC Pattern Generator (Color Bar W/White Window, Red Color, Dot Pattern, Gray Scale, Monoscope, Multi-Burst)
2. AC Milli Voltmeter (RMS)
3. Alignment Tape (FL8A, FL8N), Blank Tape
4. DC Voltmeter
5. Oscilloscope: Dual-trace with 10:1 probe,
V-Range: 0.001~50V/Div,
F-Range: DC~AC-60MHz
6. Frequency Counter
7. Plastic Tip Driver
How to make service remote control
unit:
1. Prepare remote control unit. (Part No. N0107UD or
N0150UD)
Remove 3 screws from the back lid. (Fig. 1-1)
SCREW
How to Set up the Service mode:
Service mode:
1. Use the service remote control unit.
2. Turn the power on.
3. Press " WAKE-UP/SLEEP " button on the service
remote control unit.
1a. DC 117V (+B) Adjustment
(AC Power)
Purpose: To obtain correct operation.
Symptom of Misadjustment: The picture is dark and
unit does not operate correctly.
Test point Adj. Point Mode Input
D613 Cathode
(+B)
C613
(GND)
Tape M. EQ. Spec.
---
Note: D613 Cathode (+B), C613 (GND), VR601 --Main CBA
1. Connect the unit to AC Power Outlet.
2. Connect DC Volt Meter to D613 Cathode (+B) and
C613 (GND).
3. Adjust VR601 so that the voltage of D613 Cathode
(+B) becomes +117±0.5V DC.
VR601 --- -----
DC Voltmeter
Plastic Tip Driver
+117±0.5V DC
Remote control unit (Bottom)
2. Remote control unit: Part No. N0107UD
Add J1 (Jumper Wire) to the remote control CBA.
(Fig. 1-2)
J 1
J 1
Remote control CBA
Remote control CBA
Remote control unit: Part No. N0150UD
Cut off pin 10 of the remote control microprocessor
and short circuit pins 10 and 17 of the microprocessor with a jumper wire.
Note: The remote control with the unit cannot be used
as service remote control unit.
Fig. 1-1
Fig. 1-2
Fig. 1-2
1b. DC 117V (+B) Adjustment
(DC Power)
Purpose: To obtain correct operation.
Symptom of Misadjustment: The picture is dark and
unit does not operate correctly.
Test point Adj. Point Mode Input
D613 Cathode
(+B)
C613
(GND)
Tape M. EQ. Spec.
---
Note: VR1951 --- HV/DC Power Supply CBA
D613 Cathode (+B), C613 (GND) --- Main CBA
1-6-1 T4501EA
VR1951 --- -----
DC Voltmeter
Plastic Tip Driver
+117±0.5V DC
1. Input 13.2V DC to DC Jack.
2. Connect DC Volt Meter to D613 Cathode (+B) and
C613 (GND).
3. Adjust VR1951 so that the voltage of D613 Cathode (+B) becomes +117±0.5V DC.
2. Initial Setting
General
1. Enter the Service mode. (See page 1-4-1)
2. Press "VOL p" button on the service remote control
unit. Display changes "C/D," "7F," "FM," "ACCESS
CODE," "9V," and "RC5" cyclically when "VOL p"
button is pressed.
3. To set each data value shown below, press "CH o
/ p" buttons on the service remote control unit.
7F --- Set to "FF."
4. C-Trap Adjustment
Purpose: To get minimum leakage of the color signal
carrier.
Symptom of Misadjustment: If C-Trap Adjustment is
incorrect, stripes will appear on the screen.
Test point Adj. Point Mode Input
J271
Tape M. EQ. Spec.
---
CH o / p
buttons
Oscilloscope
Pattern Generator
Figure
--- Color Bar
---
FM --- Set to "OFF."
ACCESS CODE --- Set to "OFF."
9V --- Set to "OFF."
RC5 --- Set to "OFF."
Note: C/D data value does not need to be adjusted at
this moment.
3. H Adjustment
Purpose: To get correct horizontal position and size of
screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test point Adj. Point Mode Input
R583
Tape M. EQ. Spec.
--- Frequency Counter 15.734kHz±300Hz
Note: R583 --- Main CBA
1. Connect Frequency Counter to R583.
2. Set the unit to the VIDEO mode and no input is
necessary. Enter the Service mode.
(See page 1-4-1.)
3. Operate the unit for at least 20 minutes.
4. Press "2" button on the remote control unit and
select H-Adj mode.
5. Press CH o / p buttons on the remote control unit
so that the display will change "0" to "7."
At this moment, choose display "0" to "7" when the
Frequency counter display is closest to
15.734kHz±300Hz.
6. Turn the power off and on again.
CH o / p
buttons
Video ---
minimum
Fig. 2
Note: J271--- Main CBA
1. Connect Oscilloscope to J271.
2. Input a color bar signal from RF input.
Enter the Service mode. (See page 1-4-1.)
3. Press "0" button on the remote control unit and
select C-TRAP mode.
4. Press CH o / p buttons on the remote control unit
so that the carrier leakage B-Out (3.58MHz) value
becomes minimum on the oscilloscope.
5. Turn the power off and on again.
1-6-2 T4501EA
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