Symmons Temptrol 2000 Installation & Operation Manual

Page 1
Single Handle Pressure-Balancing Mixing Valve for Shower or Tub/Shower Application
INSTALLATION, OPERATION & SERVICE INSTRUCTIONS
Symmons valves and shower heads comply to all known standards, codes and specica­tions: CSA B-125, ANSI A112.18.1M, ASSE 1016, EPA ‘92 etc. Symmons shower heads are equipped with a 2.5 GPM (9.5 L/min) water and energy saving ow restrictor.
LIMITED LIFETIME GUARANTEE
Symmons warrants to the original consumer purchaser that any TEMPTROL® Series, Allura™, or SYMMETRIX® product will be free of defects in material and workmanship during normal domestic use for the life of your home. All other purchasers including industrial, commercial or business use are warranted for a period of 5 years from the date of purchase.
At our option, we will either have you send the defective part or product prepaid to us for inspection, or we may elect to send you the replacement part or product without investigation. A replacement for any defective part will be supplied FREE OF CHARGE for installation by the purchaser. Defect or damage caused by the use of replacement parts other than Symmons Genuine Replacement Parts will void this warranty.
Symmons further warrants that any TEMPTROL Series, Allura, or SYMMETRIX product will be leak free and drip free during normal domestic use for the life of your home. If the product should develop a leak or drip, Symmons will provide FREE OF CHARGE the parts necessary to return it to good working condition.
Proof of purchase (original sales receipt) and a copy of the warranty registration card from the original consumer purchaser must accompany all warranty claims. This warranty is applicable only to Symmons TEMPTROL Series, Allura, or SYMMETRIX products purchased after July 1, 1998 and shall be effective from the date of purchase as shown on the purchaser’s receipt.
Damage to the chrome and/or other decorative nishes on Symmons products may be a result of improper handling or abusive treatment. Finishes should only be cleaned with a soft, damp cloth or sponge. Use of polish, abrasive cleaners, solvents, or acid cleaners will damage the nish and void this warranty.
This warranty excludes product damage due to installation error, product abuse, or product misuse whether performed by a contractor, service company or yourself. There are no other express warranties on this product and ALL WARRANTIES OF MERCHANTABILITY AND OTHER IMPLIED WARRANTIES ARE LIMITED IN ACCORDANCE WITH APPLICABLE LAW. SYMMONS INDUSTRIES, INC., EXPRESSLY DISCLAIMS CONTIN­GENT LIABILITY AND CONSEQUENTIAL DAMAGE OF EVERY KIND. Since some states do not allow limita­tions on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, the above limitation or exclusion may not be applicable. This warranty gives specic legal rights. Other rights may vary from state to state.
To obtain warranty service, write to Symmons Industries, Inc., 31 Brooks Drive, Braintree, MA 02184-3804 or call our Customer Service Department at 1-800-SYMMONS. If writing to us, please include proof of pur­chase, the model number of the product with a brief description of the problem, your name, address and phone number.
IMPORTANT: After completion of installation step 4, follow these instructions to set the Temptrol 2000 Limit Stop Screw. This valve is equipped with a limit stop screw to be used to limit valve handle from being turned to excessively hot water discharge temperatures. To adjust, remove dome cover, open valve to maximum desired tem­perature and turn in limit stop screw until it seats.
WARNING: FAILURE TO ADJUST THE LIMIT STOP SCREW PROPERLY MAY RESULT IN SERIOUS SCALDING.
WARNING: THIS SHOWER SYSTEM MAY NOT PROTECT THE USER FROM SCALD­ING WHEN THERE IS A FAILURE OF OTHER TEMPERATURE CONTROLLING DEVICES ELSEWHERE IN THE PLUMBING SYSTEM.
For ADA compliance (Americans with Disabilities Act) consult ADAAG or your state regulations for proper product choice and mounting locations.
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. SAVE THIS MANUAL FOR FUTURE REFERENCE.
Page 2
INSTALLATION OF:
finish wall face
4" (101mm) Max
2
3 8
''
60mm
1 2
''
supplies
C
L
plaster shield
+
3" (75mm) Min
Suffix SS: Slip-on type spout
FIGURE 2A
Model C: Diverter spout installation
SHOWER SYSTEMS AND TUB/SHOWER SYSTEMS
Tools required for installation of this product are: Phillips screw driver, tubing cutter, teon tape, soldering equipment, adjustable wrench and channel-lock pliers.
1. Install piping and ttings with valve body as shown in Figure 2 or 3. IMPORTANT: Valve rough-in is 2-3/8” +/- 1/2” from CENTERLINE OF SUPPLIES TO FACE OF FINISH WALL. Install so that line indicated on rough-in plaster shield on valve is ush with nish wall as shown in Figure 1.
FIGURE 1
FIGURE 2 Model A: Tub/Shower System
Tub/Shower System (Figure 2) Model A
Pipe shower head from outlet marked
“S” and to tub spout from outlet marked “T”. DO NOT SUBSTITUTE
OTHER OUTLET ACCESSORIES FOR THE TUB SPOUT (such as HOSE AND SPRAY, SHOWER HEAD, BODYSPRAY, LEDGE SPOUTS, ETC.)
The diverter-mechanism in this valve is so designed that it cannot be subject to any back pressure, other than is imposed by the spout supplied with this package. Install HOT on left and COLD on right according to valve markings.
Shower System (Figure 3) Model B
Pipe to shower head from outlet
marked “S”. DO NOT REMOVE PLUG FROM OUTLET MARKED “T”. Install HOT on left and COLD on right according to valve markings.
Tub or Shower System (Figure 2A) Model C
The valve in this system has a built-in
choke for use with a diverter spout. Follow the instructions above.
2. When nishing tile wall REMOVE (pull off; don’t turn) ENTIRE PROTECTIVE ROUGH-IN SHIELD and FILL AREA AROUND VALVE BODY WITH GROUT OR PLASTER.
3. TURN ON HOT AND COLD SUPPLIES, valve will not operate unless both hot and cold water are turned on.
4. Unscrew dome cover (T-19/20) and tighten packing nut (T-17) for positive frictional resistance to handle turn throughout adjustment cycle and at shut-off position. Check valve cap, packing nut, diverter spindle o-ring and
all valve, pipe and tting connections for leaks.
5. SET LIMIT STOP SCREW AS DIRECTED AFTER “IMPORTANT” IN BOLD TYPE ON PAGE ONE. Reattach dome cover back onto packing nut.
6. Peel from backing and rmly press diverter volume dial/emblem (T-143, T-144) into position on clean, dry escutcheon (T3-27D) and assemble diverter volume control lever (T3-30), shaft (T-154), and clip (T-153) into escutcheon as shown in Figure 9.
Page 3
THICK WALL
1
16
''
to
3 4
''
2mm 19mm
4" (101mm) Max
3" (75mm) Min
FG Wall Mounting Flange
1 4
''
6mm
For 21mm to 1" 25mm thick wall, cut 6mm from bottom lugs of wall mounting flange or order part no. FG-1A
13 16
''
1 4
''
T3-27B
FIGURE 4
7. Mount gasget (T3-27B) onto back of escutcheon with opening at bottom as shown in Figure 4. The use of this gasket should not preclude sealing valve body in wall as directed in installation step 2.
8. ALLOW VALVE TO RUN IN WARM POSITION FOR A FEW MINUTES TO TOTALLY FLUSH SYSTEM. IF SYSTEM IS QUITE DIRTY, REMOVE VALVE SPINDLE OR STOP SPINDLES (IF SO EQUIPPED) TO INSURE PROPER FLUSHING. See service instructions.
8. Install escutcheon on valve making sure diverter/volume shaft (A) aligns with mating key slot in top of diverter/volume spindle (B) (Models A and B only).
A. B.
FIGURE 3 Model B: Shower System
Push assembled escutcheon against
wall and secure to valve with two escutcheon screws (T3-28). Snap in dial/emblem assembly (T3-29). Mount temperature control handle on valve spindle spline as shown in gure 9. Install shower arm, ange and shower head. See Figures 2 and 3.
9. Do not install positive shut-off devices on the outlet of this valve or devices that do not allow the valve to ow at least 1 GPM at 50 psi inlet pressure. EXCEPTION: If a self-closing or slow­closing valve is installed on the outlet, the supplies of the valve must be equipped with checks to eliminate hot to cold by-pass in the event the valve’s handle is not turned to off after use. Contact your factory representative or Symmons directly for information on available checks.
FIBERGLASS WALL INSTALLATION
When installing Temptrol® 2000 in
berglass or panel walls and it is desired to sandwich wall between valve body and escutcheon, cut hole in wall as shown in Figure 5 and mount valve with FG-1 wall mounting ange from rear. Note: It is always recommended to secure valve piping to rough construction and not depend on berglass wall for valve mounting security. On panel walls over 1” thick, install in conventional manner.
FIGURE 5
Page 4
BACK TO BACK INSTALLATION
inlets
hot and cold
shower
discharge
finished wall
COLD
tub discharge
2
3 8
''
1 2
''
6
1 4
''
REVERSE CORE 
VALVE
STANDARD VALVE
3
1 8
''
MINIMUM WALL
THICKNESS
1 2
1 2
''
+
+
''
2
5 8
''
1 2
+
''
60mm
67mm
79mm
13mm
159mm
NOTCH
T-35A
T-35B
EIGHT BROACHED NOTCHES TO ENGAGE FOUR CORNERS
OF COLD SEAT TOOL IN TWO
POSITIONS.
FOUR BROACHED  NOTCHES TO  ENGAGE FOUR  CORNERS OF HOT SEAT TOOL.
HOT
COLD
COLD
HOT
To simplify piping on back to back installations use one standard valve (hot on left, cold on right) and one with reverse coring (hot on right, cold on left) as shown in Figure 6 and 7. Order reverse core valve by adding the sufx REV-X after the plate number. (e.g. S-25-2-REV-X Temptrol® 2000 tub and shower unit with reverse coring.)
FIGURE 6
FIGURE 7 Back to Back Installation
OPERATION OF VALVE
The main handle of the Temptrol 2000 valve is for control of temperature only. From the OFF position, the handle is turned counter-clockwise through a minimum cold posi­tion, through a warm and hot position for a maximum turn of approximately one revolution. This allows for innite
temperature adjustments to suit the requirements of any user.
Model A (tub and shower) is equipped with a combination diverter and volume control. The small lever handle below the temperature control handle can be moved to the left for tub ow and to the right for shower ow. For volume reduction in either tub or shower position turn lever handle slowly toward the center or vertical position, and obtain any desired volume ow.
Model B (shower only) is equipped with a built-in volume control. The small lever handle below the temperature con­trol handle can be moved from left to right to obtain any desired degree of water volume.
Model C (tub or shower) does not have the added feature of volume control built into the valve.
CARE AND CLEANING
The lustrous nish on your Temptrol 2000 valve should be treated with care. It can be readily damaged by improper handling or abusive treatment. To clean the nish wipe gently with a soft damp cloth and blot dry with a soft towel. Use only a mild soap solution if required. DO NOT USE ABRA-
SIVE CLEANERS. USE OF POLISH, ABRASIVE CLEAN­ERS, SOLVENTS OR ACID CLEANERS WILL DAMAGE THE FINISH AND VOID THE SYMMONS WARRANTY.
FIGURE 8 Seat Removal Tools
Page 5
INDIVIDUAL PARTS INDIVIDUAL PARTS
COMPOSITE PARTS
COMPOSITE PARTS
T-1 Hot renewable seat T-2 Cold seat O-ring T-3 Cold renewable seat T-5 Hot washer screw T-6 Hot washer T-7 Cold washer retainer T-8 Cold washer TA-10 Flow control spindle T-11 Cap gasket T-12A Cap assembly T-16 Packing, O-ring and washer T-17 Packing nut T-19/20 Dome cover and lock nut T-21C Diverter retainer T-23A Diverter spindle (Model A)
(beige or gray)
T-23B Diverter spindle (Model B)
(black) T-24 Spindle O-ring T-26 Plaster shield T-32 Handle screw with lock washer T-33 Plug button T-34 Limit stop with O-ring T-35A Hot seat removal tool T-35B Cold seat removal tool T-52A Stop spindle assembly/
escutcheon screw retainer
T-55B Stop plaster shield T-55C Stop plaster shield removal tool T-143 Tub/shower dial/emblem T-144 Shower dial/emblem T-153 Diverter shaft clip T-154 Diverter shaft T3-27 Escutcheon (Model C) T3-27B Escutcheon gasket T3-27D Escutcheon (Model A and B) T3-28 Escutcheon screw T3-29 Dial/emblem assembly T3-30 Diverter and/or volume handle
T3-31 INS Handle insert T-52 Stop spindle assembly/
escutcheon screw retainer (T-52A) Stop plaster shield (T-55B)
T-101 Acrylic handle:
Handle screw (T-32) Plug button (T-33)
TA-4 Hot seat (T-1)
Cold seat (T-3) Cold seat O-ring (T-2)
TA-9 Hot washer screw (T-5)
Hot washer (T-6) Cold washer retainer (T-7) Cold washer (T-8)
Cap gasket (T-11) TA-10 Spindle assembly TA-25A Diverter/volume spindle (T­23A)
O-ring (T-24) for Model A
tub/shower valve (beige
or gray) TA-25B Volume spindle (T-23B)
O-ring (T-24) for Model B
shower valve (black) T3-31 Temperature control handle:
Insert (T3-31 INS)
Handle screw (T-32)
Plug button (T3-33R) T3-31L Loop style lever handle:
Insert (T3-31 INS)
Handle screw (T-32)
Plug button (T-33) T3-31S Solid style lever handle:
Insert (T3-31 INS)
Handle screw (T-32)
Plug button (T-33)
T-1 T-2 T-3 T-5 T-6 T-7
T-21C
T-52A
T3-27D T3-27
T3-30
T-154 T3-31 T-32
T3-28 (2)
T3-33R
T3-29T3-29K
(BP Series)
T-143 T-144
T-55B
TA-25A, TA-25B
T-23A T-23B T-24
T-8
TA-10
FRONT VI EW OF DIVERTE R-VOLU ME SPINDLE
MAIN SECTIO
N
OF VALVE
T-11 T-16
T-34
T-35A
T-35B
T-12A
T-17 T-19/20
TA-4 TA-9
INCLUDES T-11
T3-27B
T-55C
T3-31 INS
(for T3-31, T3-31L, and T3-31S only)
T-52
T-32 T-33T3-31L T3-31S T-101
T-153
T-65 (BP Series)
T-26
TO BE
DISCARDED
BEFORE
INSTALLING
TRIM
FIGURE 9 Parts Breakdown
Page 6
SERVICE
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1. Shut off water supply to valve.
2. Remove handle plug button and handle (see gure 9).
3. Remove dial (T3-29) by prying up
6. Inspect top surfaces of hot and cold from the slot located at 6 o’clock and then pry up around the clock until dial is loose. Remove escutcheon [T3­27(D)] by removing escutcheon screws (T3-28). Remove all remaining trim.
4. Open valve to about warm position and unscrew cap (T-12A). Warning: Failure to do this will damage cap and spindle. Spindle assembly (TA-10) will be removed with cap. Leave packing nut (T-17) in place while unscrewing cap to avoid distortion.
5. Ordinary service to eliminate dripping or not shutting off requires only the replacement of parts supplied in washer
7. The perforated end of the (TA-10) spin-
and gasket kit (TA-9). Hold spindle with (T3-31S) handle while removing
TROUBLE SHOOTING CHART
hot washer screw and cold washer retainer (remove retainer with channel lock pliers).
seats and replace if necessary. Impor­tant: When replacing hot and cold seats, always replace both seats. Even if only one seat appears worn, both seats must be replaced. Use part No. (TA-4). After long years of service, if spindle is very loose in cold seat, replace with part no. (TA-4). Use seat removal tool [T-35(A,B)] for removal and replacement of (TA-4). If seats are difcult to remove and tool shifts damaging notches, relo­cate tool in second position of notches. Tighten both seats to 15 foot pounds of torque.
dle assembly houses the balancing piston which is the heart of this pres-
sure balancing valve. The piston should be free to move back and forth and should click when the spindle assembly is shaken. If deposits block this action, tap the handle end of the spindle against a solid object to free the piston. Soaking in household vinegar will help free foreign matter. If this does not free piston, replace (TA-10) spindle assem­bly. DO NOT TAMPER WITH PERFO-
RATED CYLINDER ON THE SPINDLE ASSEMBLY OR ATTEMPT REMOVAL OF THE PISTON.
8. Reassemble, reversing above proce­dure, be sure spindle assembly is drawn close to the cap before screwing cap back into valve. Warning: Failure to do this will damage cap and spindle.
9. Use only Symmons Genuine Repair Parts. FaIlure to do so will void all warranties AND IMPAIR PROPER OPERA­TION OF YOUR VALVE.
SYMMONS INDUSTRIES, INC.
31 Brooks Drive, Braintree, MA 02184-3804 TEL: 1-800-SYMMONS, (781) 848-2250 FAX: 1-800-961-9621, (781) 843-3849 Website: www.symmons.com
© 1998-2002 Symmons Industries, Inc. Printed in U.S.A. REV 4/02
ZV-336 FOLD 10M 4/02 ZV-335 3 HOLE
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