Symmons Carrington Shower, S-4401 System Installation Manual

Carrington
Shower System S-4401
Installation Brief
Model Number
S-4401
Shower System
Decorative Finish Code
append to part numbers if applicable
-STN
--
Satin Nickel Chrome (standard)
Rough-in Installation
Control valve, piping & fittings
Reference rough-in dimension illustration on page 2 as required.
1) Determine wall thickness
Determine type of wall and wall thickness where valve will be mounted.
■ Consider whether to use mounting plate by reviewing gure 2 below.
■ Skip ahead to Step 3 if mounting plate will not be used.
2) Attach mounting plate to valve
Seat mounting plate against valve assembly as illustrated in gure 1.
Tools & Materials
Pipe
Plumbers
Putty
Figure 1
3) Attach protective shield
■ Reference gure 2 to determine whether shield is required.
■ Attach plastic protective shield by snap tting over end of valve spindle.
Sealant
1 2 3 4
Mounting plate
Contact Symmons customer service
at (800) 796-6667, (781) 848-2250, customerservice@symmons.com Mon - Fri 7:30 am - 7:00 pm EST
Please check Symmons website
for technical help, the latest product
information and warranty policy.
www.symmons.com/service
4) Install piping, fittings and
control valve
Piping and ttings not supplied
Control Valve
Install valve through cutout hole in wall as specied in gure 2 below and dimension illustration on page 2.
Showerhead (S on valve)
Pipe from outlet port on valve marked S to showerhead mounting arm location.
Hot & Cold Supply (H & C)
Pipe hot water supply to valve input marked H and cold water supply to valve input marked C.
Walls for using T-177 mounting plate
Fiberglass or acrylic walls (required)
Plaster or other type walls (optional)
1/16" (2 mm) min 1/2" (13 mm) max
Protective shield
When mounting plate is used, then shield is optional for protecting end of valve during installation.
"snap on-off"
p/n T-176
wall cutout hole size
3-1/2" ( 95 mm) min
4" (101 mm) max
p/n T-177
nished
wall
Ensure valve’s mounting plate is ush against inner wall
Figure 2 Mounting valve
Dry wall, plaster or other type wall
1/2" (13 mm) or greater
nished wall
2" ± 1/2"
(51 mm ±13 mm)
pipe centerline
to nished wall
Finished wall must be ush with back side of protective shield surface
Protective shield
"snap on-off"
(required when mounting plate is not used)
wall cutout hole size
3-1/2" ( 89 mm) min
4" (101 mm) max
5) Remove protective shield
mounting plate,
If attached in Step 3, then remove shield snap tted over the end of valve spindle once valve is securely installed and wall nish work has been completed.
6) Adjust valve packing nut
Reference gure 3
■ Turn hot & cold supplies on. Valve will not operate unless both hot
and cold water supply pressures are on.
■ Place handle over control spindle stem.
■ Adjust packing nut for positive frictional resistance as handle is rotated from shuto position across adjustment range.
Temp Limit stop screw
packing nut
control spindle
stem
Figure 3 Valve adjustments
7) Flush system and check for leaks
■ Turn valve to the warm position and run for a few minutes.
■ If system is dirty, remove valve spindle in center of valve to ensure proper ushing. (See service instructions.)
■ Check for leaks around valve assembly and all pipe ttings.
Dimensions Carrington Shower System, S-4401
wall
8) Set Temp Limit stop screw
Reference gure 3
e limit stop screw limits valve handle from being turned to maximum position resulting in excessive hot water discharge temperatures.
■ Place handle on control spindle and open valve to maximum desired temperature.
■ Turn limit stop screw clockwise until it seats.
Note: devices on control valve outlet or devices that do not allow the valve to ow at least 1.5 gpm.
Do not install positive shut-o
Warning:
limit stop screw properly may result in serious scalding.
Failure to adjust
3-1/8"
(79 mm)
1/2" (13 mm)
(51 mm ±13 mm)
pipe centerline
to nished wall
7-1/2" diameter (191 mm)
nished wall
9-1/4"
(236 mm)
2" ± 1/2"
Note (2)
*
1/2"-14 NPT
showerhead supply
approx
27"
(686 mm)
5/8" (16 mm)
1/2" (13 mm)
Notes (1)(2)
*
Temptrol control valve
S-4001-BODY
tub spout supply plug
hot / cold supply
Notes:
*
(1) Valve spindle can be further extended through
thicker walls by removing mounting plate.
(2) Dimension applies when mounting plate is not used.
(3) Dimensions subject to change without notice.
approx
48"
(1219 mm)
Floor
Page 2
Parts Assembly Temptrol Shower Control Valve, S-4001-BODY
Temptrol Control Valve
“H” hot supply
Tub supply
plug
Volume spindle
(TA-25A)
Control spindle
washer repair kit
(TA-9)
Seat repair kit
Shower supply
“C” cold supply
5/16" wood
Pull out to remove
cold washer retainer
(TA-4)
5/16" Allen
screw
screw
hot washer
cold washer
cap gasket
hot seat
cold seat
Hot seat
wrench
Hot seat removal tool (T-35A)
Cold seat
Spindle cap assy. & control spindle
(TA-10/12)
Control spindle (TA-10)
Cold seat removal tool
(T-35B)
Limit stop screw adjust
cap gasket
cap
limit stop screw
Cap assembly
(T-12A)
Cap washer
repair kit
(T-16)
packing nut
o-ring
washer
packing
Replacement Parts and Special Tools
Part Number Description
TA-4 Hot and cold seat repair kit (requires tools p/n T-35A and T-35B)
TA-9 Control spindle washer repair kit
TA-10 Control spindle (includes TA-9-RP Repair kit)
T-12A Cap assembly
T-16 Cap washer repair kit
TA-25A Volume spindle kit
T-35A Hot seat removal tools
T-35B Cold seat removal tools
T-108 Reverse seat and tool kit (valve hot and cold supply inputs are reversed)
Page 3
Trouble Shooting Chart
Problem Cause Solution
Valve will not pass water.
Valve leaks when shut o.
Both hot and cold water supplies are not turned on.
Hot and cold washers are worn or foreign matter (dirt, chips) is lodged between washers and seat surfaces.
Turn on both supplies. Valve will not operate unless both hot and cold water pressure is on.
1) Replace washers using control spindle washer repair kit, p/n TA-9.
2) Replace hot & cold seats using hot/cold seat repair kit, p/n TA-4.
Temperature control handle is turned from cold to hot (or hot back to cold) and volume from spout or head is not constant.
Valve delivers sucient quantity of cold, but little hot, or the reverse.
Temperature varies without moving handle.
Valve delivery temperature reduces gradually during use; handle must be turned to hotter positions to maintain constant temperature.
Valve delivers hot water when initially opened. Water turns colder as handle is rotated in a counter-clockwise direction toward the hot position.
Service Instructions
Removing control spindle assembly
(Ref. parts assembly figure)
■ Shut o water supply to valve and remove control valve handle and dome cover.
■ Remove escutcheon plate by rst removing escutcheon screws.
■ Turn valve’s control spindle to half way position between minimum and maximum rotation.
Important: Failure to
do this can damage control spindle assembly.
Pressure-balancing piston housed in spindle assembly is restricted from free movement by foreign matter.
1) Open valve halfway, remove handle and tap spindle with plastic hammer.
2) Check water pressure balancing piston in control spindle. See service instructions.
3) Replace control spindle, p/n TA-10.
Same as above Same as above
Same as above Same as above
Overdraw on hot water supply (i.e. running out of hot water).
Reduce maximum ow by using volume control adjustment on valve or showerhead. is will allow longer period of use before overdrawing hot water supply.
Valve is piped incorrectly (i.e. the hot supply is piped to the valve’s cold inlet and the cold supply is piped to the hot inlet.)
If piping is accessible, correct connections to the valve. If piping is not accessible, order a reverse seat and tool kit, p/n T-108. Older installations may also require replacing the hot seat, hot/cold seat repair kit, p/n TA-4.
■ Replace both seats even if only one appears worn.
■ Install and tighten both seats to 15 foot pounds of torque.
Control spindle washer repair kit
Order p/n TA-9.
■ Remove control spindle assembly.
■ Remove cold washer by holding spindle
■ If piston appears restricted then do the following:
(1) Tap the handle or stem end of the spindle against a solid object to free the piston.
(2) Try soaking in household vinegar and repeat step (1).
■ If unable to free piston, replace control
spindle, p/n TA-10.
using valve handle and unscrew cold washer retainer using channel lock
pliers.
■ Remove hot washer by removing hot washer screw.
Important:
Do not attempt
removal of the piston.
■ Unscrew both spindle cap and control
spindle assembly.
Hot/Cold seat repair kit
Order p/n TA-4, T-35A and T-35B.
Installation requires both hot & cold removal tools, p/n T-35A & T-35B.
■ Remove control spindle assembly.
■ Remove both seats with removal tools.
Symmons Industries, Inc. 31 Brooks Drive Braintree, MA 02184 (800) 796-6667, (781) 848-2250 Website: www.symmons.com
© 2010 Symmons Industries, Inc. Printed in U.S.A.
Fax (800) 961-9621, (781) 664-1300
Email: customerservice@symmons.com
Checking water pressure balancing piston
e perforated end of the control spindle assembly houses the water pressure-
balancing piston which is the heart of the valve.
■ Remove control spindle assembly.
■ Shake spindle assembly and listen for clicking noise. Piston should be free to slide back and forth the full length of its travel.
ZV-991 121510
Valve re-assembly
Reassemble by reversing above procedures.
Aer the control spindle assembly (TA-10) is threaded back into the spindle cap assembly (T-12A) ensure control spindle is rotated 1/2 turn clockwise from its maximum counter clockwise rotational position. Failure to do this will damage assembly.
Loading...