Symmons C-96-1 Service Manual

INSTALLATION OF:
58m m
67m m
SHOWER SYSTEMS AND TUB/SHOWER SYSTEMS
Tools required for installation of this product are: Phillips screw driver, tubing cutter, Teflon tape, soldering equipment, adjustable wrench and channel-lock pliers.
1. Install piping and fittings with valve body as shown in Figure 2 or 3.
IMPORTANT: Valve rough-in is 2” +/- 1/2” from CENTERLINE OF SUPPLIES TO FACE OF FINISH WALL. Install so that line indicated on
rough-in plaster shield (T-229) on valve is flush with finish wall as shown in Figure 1 (see Figure 5 for fiberclass wall installation).
FIGURE 1
plaster shield (T-229)
4" (101mm) Min
4 1/2" (114mm) Max
finish wall face
+
2" 1/2"
51mm
C
supplies
L
FIGURE 2 Model: C-96-2 Tub/Shower System
4 5/8"
116m m
approx.
40"
1016m m
7 3/8" 187m m
4" 102mm min.
5 1/2"
140mm min.
with stops
less stop s
6 1/2"
164m m
51m m
2"
Tub/Shower System (Figure 2) Model C-96-2
Pipe shower head from outlet marked
“S” and to tub spout from outlet marked “T”. The valve in this system has a built-in choke for use with a diverter spout. The built-in choke is designed so that it cannot be subject to any back pressure, other than is imposed by the spout supplied with this package. DO
NOT SUBSTITUTE OTHER OUTLET ACCESSORIES FOR THE TUB SPOUT (SUCH AS HOSE AND SPRAY, SHOWER HEAD, BODY SPRAY, LEDGE SPOUTS, ETC.) OR ANY PIPE ADAPTER OR ADDITIONAL FITTINGS (SUCH AS PEX, ETC.) THAT CAN CAUSE BACK PRESSURE THROUGH THE VALVE. Install HOT
on left and COLD on right according to valve markings.
Tub or Shower System (Figure 3) Model C-96-1
Shower System: Pipe shower head
from outlet marked “S”. Install either the included copper sweat or 1/2”-14 NPT plug (pipe sealer required) into the outlet marked “T” (see figure 3A).
Tub only System: Pipe tub spout from outlet marked “T”. Install either the included copper sweat or 1/2”-14 NPT plug (pipe sealer required) into the outlet marked “S” (figure 3A).
2. When finishing tile wall REMOVE (pull off; don’t turn) ENTIRE PROTECTIVE ROUGH-IN SHIELD and FILL AREA AROUND VALVE BODY WITH GROUT OR PLASTER.
3. TURN ON HOT AND COLD SUPPLIES, valve will not operate unless both hot and cold water are turned on.
2 1/4" 58m m
Suffix SS: Slip-on type spout
2 3/8"
2 1/4"
4. Tighten packing nut (T-17) for positive frictional resistance to handle turn throughout adjustment cycle and at shut-off position. Check valve cap, packing nut, all valve, pipe and fitting connections for leaks.
5. SET LIMIT STOP SCREW AS DIRECTED AFTER “IMPORTANT” IN BOLD TYPE ON PAGE ONE. Attach dome cover (T-19) onto packing nut (T-17) and secure with lock nut (T-20).
6. ALLOW VALVE TO RUN IN WARM POSITION FOR A FEW MINUTES TO TOTALLY FLUSH SYSTEM. IF SYSTEM IS
QUITE DIRTY, REMOVE VALVE SPINDLE OR STOP SPINDLES (IF SO EQUIPPED) TO INSURE PROPER FLUSHING. See service instructions.
7. Push escutcheon (T-169) against wall and secure to valve with two escutcheon screws (DF-9B). Mount temperature control handle (RC-14X) on valve spindle spline as shown in figure 9. Install shower arm, flange and shower head. See Figures 2 and 3.
8. Do not install positive shut-off devices on the outlet of this valve or devices that do not allow the valve to flow at least 1 GPM at 50 psi inlet pressure. EXCEPTION: If a self-closing or slow­closing valve is installed on the outlet, the supplies of the valve must be equipped with checks to eliminate hot to cold by-pass in the event the valve’s handle is not turned to off after use. Contact your factory representative or Symmons directly for information on available checks.
FIBERGLASS WALL INSTALLATION
When installing Temptrol® in fiberglass
or panel walls and it is desired to sandwich wall between valve body and escutcheon, cut hole in wall as shown in Figure 5 and mount valve with T-177 wall mounting flange from rear. Note: It is always
recommended to secure valve piping to rough construction and not depend on fiberglass wall for valve mounting security. On
panel walls over 1” thick, install in conventional manner.
FIGURE 3 Model: C-96-1 Shower System
4 5/8"
116mm
approx.
24"
610mm
7 3/8" 187mm
4" 102mm min.
5 1/2"
140mm min.
with stops
less stops
approx.
48"
1219mm
floor line
6 1/2"
164mm
shower
discharge
finished wall
hot and
cold inlets
adjustment
2"
51mm
FIGURE 3A
5/8"
16mm
1/2"
13mm
1/2"
13mm
1/2"
13mm
Install plug here for tub only installation
Copper sweat plug
or
1/2"-14 NPT plug (pipe sealer required)
Install plug here for shower only installation
FIGURE 5
T-177 Wall Mounting Flange
13
''
For 21mm to 1" 25mm 
16
thick wall order part no. T-193
1
to
'' 2mm
16
THICK WALL
FG Wall Mounting  Flange
3
'' 19mm
4
HOLE SIZE
4" (101mm) Min 4 1/2" (114mm) Max
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