Symmons 7-225-CK-F Installation Manual

7-225, 7-230 Series Maxline

Operation & Maintenance Manual Model Numbers

7-225-CK-MS

7-225-CK-F

7-225-CK-PEX

7-230-CK-M

7-230-CK-FS

Modiﬁcations

-B

-NI

-T

-W

-X

Wall cabinet in white enamel ﬁnish including wall mounting bracket

Nickel plated

Stainless steel cabinet in place of standard white cabinet

Wall mounting bracket

Separate Stops (7-225-CK-MS only)

Connections: 1/2” male NPT 1/2” female sweat

Connections: 1/2” female NPT

Connections: 1/2” PEX

Connections: 3/4” male NPT

Connections: 3/4” female sweat

Speciﬁcation

Water temperature limiting valve including integral checks and dual stainless steel strainers for double protection against suspended particles in supply lines. Valve made from lead free* metal components (see table 1 for ow rates).

Temperature control range:

60°F - 140°F (15.6°C - 60°C)

Minimum supply pressure: 20 psi (138 kPa) Maximum supply pressure: 125 psi (862 kPa) Inlet to outlet temperature differential: 10°F (5.55°C)

*According to US Senate bill S.3874, the term “lead free” is dened as follows: “not more than a weighted average of 0.25 percent lead when used with respect to the wetted surfaces of pipes, pipe ttings, plumbing ttings, and xtures”

Compliance

-ASME A112.18.1; CSA B125.1

Note: Append appropriate -sufx to model number.

Warranty

5 Years - for commercial installations.

Refer to www.symmons.com/warranty for complete warranty information.

Valve Model

7-225-CK-MS

7-225-CK-F

7-225-CK-

PEX

7-230-CK-M

7-230-CK-FS

1

Size

Connection

1/2” Male NPT

1/2” Female Sweat

(13 mm)

1/2” Female NPT

(13 mm)

1/2” PEX

(13 mm)

3/4” Male NPT

(19 mm)

3/4” Female Sweat

(19 mm)

Symmons Industries, Inc. ■ 31 Brooks Drive ■ Braintree, MA 02184 ■ (800)796-6667 ■ Fax: (800)961-9621

Min. Flow Rate

0.5 gpm

(1.9 L/min)

0.5 gpm

(1.9 L/min)

0.5 gpm

(1.9 L/min)

0.5 gpm

(1.9 L/min)

0.5 gpm

(1.9 L/min)

-ASSE 1017; CSA B125.3

-ASSE 1070; CSA B125.3

-CA 116875 (AB 1953)

-NSF/ANSI 61.9; NSF/ANSI 372

-US S.3874

Table 1: Flow Rate - gpm (L/min)

Pressure Differential - psi (kPa)

5 psi

(34 kPa)

4.5 gpm

(17.1 L/min)

4.5 gpm

(17.1 L/min)

3.5 gpm

(13.3 L/min)

5.0 gpm

(19.0 L/min)

5.0 gpm

(19.0 L/min)

10 psi

(69 kPa)

7.0 gpm

(26.6 L/min)

7.0 gpm

(26.6 L/min)

5.5 gpm

(20.9 L/min)

7.0 gpm

(26.6 L/min)

7.0 gpm

(26.6 L/min)

(138 kPa)

9.5 gpm

(36.1 L/min)

9.5 gpm

(36.1 L/min)

8.0 gpm

(30.4 L/min)

10.0 gpm

(38.0 L/min)

10.0 gpm

(38.0 L/min)

20 psi

25 psi

(172 kPa)

10.5 gpm

(39.9 L/min)

10.5 gpm

(39.9 L/min)

8.5 gpm

(32.3 L/min)

11.0 gpm

(41.8 L/min)

11.0 gpm

(41.8 L/min)

30 psi

(207 kPa)

12.0 gpm

(45.6 L/min)

12.0 gpm

(45.6 L/min)

9.5 gpm

(36.1 L/min)

12.0 gpm

(45.6 L/min)

12.0 gpm

(45.6 L/min)

c

45 psi

(310 kPa)

14.0 gpm

(53.2 L/min)

14.0 gpm

(53.2 L/min)

12.0 gpm

(45.6 L/min)

14.0 gpm

(53.2 L/min)

14.0 gpm

(53.2 L/min)

7-225, 7-230 Series Maxline

Operation & Maintenance Manual

Dimensions

7-225-CK-MS

A

7-225-CK-PEX

D

C

B

E

Measurements

A 6 7/16”, 164 mm B 6 9/16”, 167 mm C 3 1/8”, 79 mm D 6 3/4”, 171 mm

E 6 11/16”, 170 mm

F 3 1/4”, 83 mm G 7”, 178 mm H 6 13/16”, 173 mm

I 3 3/8”, 86 mm

J 7”, 178 mm K 6 13/16”, 173 mm

L 3 3/8”, 86 mm

F

7-225-CK-F, 7-230-CK-FS 7-230-CK-M

G

H

I

Note: Dimensions are subject to change without notice.

2

Symmons Industries, Inc. ■ 31 Brooks Drive ■ Braintree, MA 02184 ■ (800)796-6667 ■ Fax: (800)961-9621

J

K

L

7-225, 7-230 Series Maxline

Operation & Maintenance Manual

Parts Breakdown

7-225 Series 7-230 Series

Safety cap

in temperature

adjust position

G

H

D

E

F

E F G

A

B

C

D

E

F

G

Safety cap

in temperature

adjust position

E

F

G

D

A

B

C

D

E F

E

F

Replacement Parts 7-225 Series

Item Description Part No.

A Safety cap TMX-277 B Cap retainer TMX-269 C Cartridge TMX-267-KIT D Check valve TMX-274-KIT

E

F

G

H Wall hanger TMX-290-KIT

3

1/2” PEX union

tting kit

1/2” female

union tting kit

1/2” male union

tting kit

Symmons Industries, Inc. ■ 31 Brooks Drive ■ Braintree, MA 02184 ■ (800)796-6667 ■ Fax: (800)961-9621

TMX-289-LL-KIT

TMX-293-LL-KIT

TMX-286-LL-KIT

Replacement Parts 7-230 Series

Item Description Part No.

A Safety cap TMX-277 B Cap retainer TMX-269 C Cartridge TMX-267-KIT D Check valve TMX-274-KIT

E

F

G Wall hanger TMX-290-KIT

3/4” female

union tting kit

3/4” male

union tting kit

TMX-288-LL-KIT

TMX-287-LL-KIT

7-225, 7-230 Series Maxline

Operation & Maintenance Manual

Installation

Sizing Valve

For assistance in sizing and selection of the proper valve, consult your local representative or Symmons Customer Service.

Installing Valve

1) Flush piping thoroughly prior to installing.

2) Install valve so as to allow clearance for replacing cartridge. Valve can be installed in any orientation.

3) Connect valve input/ouput to supply ports. a. Hot port marked (H) b. Cold port marked (C) c. Mixed output port marked (M)

protective cap retaining nut cartridge

Valve

clearance

4"

102 mm

Protective Cap

Temperature

Adjust

4) Place thermometer in the outlet stream. Measure and accurately set temperature. Inlet temperature must be ± 10°F (5.55°C) of desired output.

5) To increase temperature turn safety cap counter-clockwise. To decrease temperature turn safety cap clockwise.

(H) HOT

supply port

(M) MIXED

output port

(C) COLD supply port

Setting Valve Temperature

1) Turn hot and cold water supply on.

2) Open faucet to allow hot water to ow for a minimum of one minute. For two handle faucets turn on hot water only. For single handle faucets turn on to the hot position.

3) Remove the safety cap by inserting a small at tip screw driver into the wide slot at the base of the cap and pry upward, then ip the safety cap over 180 degrees and t onto the end of valve spindle.

4

Symmons Industries, Inc. ■ 31 Brooks Drive ■ Braintree, MA 02184 ■ (800)796-6667 ■ Fax: (800)961-9621

For single temperature applications adjust valve outlet temperature with full ow of tempered water from tting.

For dual temperature applications open approximately 50% of all faucets to their full hot position to ensure proper operating temperature at peak demand.

6) Remove safety cap from end of valve spindle and ip over 180 degrees, then press cap down and snap back onto valve body to replace.

Note: Once the safety cap is snapped onto the valve body the outlet temperature cannot be changed without repeating steps 2-6.

Warning: Water temperatures in excess of 110°F (43°C) may cause scalding or severe injury!

HOT

WATER

TANK,

HEATER,

ETC.

Main hot supply

Cold supply

Lavatory

faucet

Tub

valve

(V1)

valve

(V2)

MAXLINE

valve

MAXLINE

valve

Tempered

hot supply

Tempered

hot supply

7-225, 7-230 Series Maxline

Operation & Maintenance Manual

Installation

Point of Use Diagram

Multiple Fixtures Diagram

5

High temperature hot supply

(if required for laundry, etc.)

HOT

WATER

TANK,

HEATER,

ETC.

Symmons Industries, Inc. ■ 31 Brooks Drive ■ Braintree, MA 02184 ■ (800)796-6667 ■ Fax: (800)961-9621

Thermometer

recommended

valve

Single supply faucets

Tempered hot supply

MAXLINE

valve

Two supply faucet

Cold supply

7-225, 7-230 Series Maxline

Operation & Maintenance Manual

Operation & Maintenance

Initial 30 Day Inspection

Inspect cartridge within 30 days of initial operation. If inspection determines that your water system is causing deposits and foreign matter to build-up, then adjust cartridge maintenance accordingly.

Cartridge Replacement

1) Shut off hot and cold water supplies to valve.

2) Remove safety cap by inserting a small screwdriver into the widest opening at the base of the cap and pry upward. This will expose the cartridge stem and cartridge retaining unit.

3) Remove retaining nut by turning counter-clockwise with adjustable wrench. Grasp cartridge with pliers and remove from body by pulling straight out. A slight rocking rotation may be required to loosen while removing.

on front of valve casting as shown below to the left. Install retaining nut back onto valve body.

5) Refer to “Setting Valve Temperature” section (pg.4) to properly set valve to desired temperature.

Service Instructions

Cleaning or replacing lter washer and check valve:

1) Remove union adapter nut from valve body and then valve tting from union adapter.

2) Clean lter washer seated in valve tting by soaking both in household vinegar and rinse under running water. Ensure not to damage screen in lter washer.

3) Replace lter washer into center of valve tting.

4) Replace check valve by removing from center of valve body port connection.

4) Lubricate cartridge o-rings with a small amount of lubricant prior to reinstalling. Insert replacement cartridge into valve body, applying enough force to ensure cartridge is fully seated. Install cartridge with keyway inline with Symmons logo located

retaining nut

Torque to 132 inch lbs. (15Nm)

6

Symmons Industries, Inc. ■ 31 Brooks Drive ■ Braintree, MA 02184 ■ (800)796-6667 ■ Fax: (800)961-9621

5) Fasten and tighten union adapter nut over valve tting to valve body.

Seasonal Use

If valve is used seasonally, such as in schools or campgrounds, then perform the following steps to avoid damage caused by freezing water when valves are not in use:

1) Shut off hot and cold water supplies.

2) Remove valve cartridge and drain all water.

3) Drain water from the supply lines and valve body.

7-225, 7-230 Series Maxline

Operation & Maintenance Manual Care and Cleaning

Remove cartridge and clean valve body in household vinegar to remove corrosive mineral build up. Rinse under running hot water to ensure valve is free of foreign debris.

Trouble Shooting Chart

Problem Cause Solution

1) Remove lter washer and clean under running water or replace by

ordering check valve/union tting

Water ow is less than normal.

Screen in valve is dirty or cartridge

is dirty or clogged.

2) Remove cartridge and clean in

household vinegar or replace by

ordering cartridge replacement kit.

replacement kit.

Valve is leaking around the cap

retaining nut area.

Tempered hot water temperature

is not hot enough.

Water leaking from o-ring seal.

Hot water supply into valve is not

10°F (5.55°C) above desired set

point temperature.

Replace o-ring by ordering

cartridge replacement kit.

Increase hot water supply

temperature into valve.

7

Symmons Industries, Inc. ■ 31 Brooks Drive ■ Braintree, MA 02184 ■ (800)796-6667 ■ Fax: (800)961-9621

Symmons 7-225-CK-F Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual