Symmons 1-1560-X Service Manual

Page 1
5.0" HOLE 127mm
PLASTER SHIELD
FINISH WALL
FLUSH WITH FINISH WALL
2 3/8" 60mm
min.
2 7/8" 73mm
max.
3/4" PIPE
TTC-295
Water Dance®
High-Flo™ Mixing Valve for Custom Shower or Tub/Shower Application
Installation, Operation & Service Instructions
Model Numbers
Rough-in dimensions are included for the following models. See separate drawings enclosed with numbered models for applicable rough-in dimensions.
1-6320-X 1-7520-X 1-7470-X
1-7460-X 1-1560-X 1-2560-X
1-2550-X 1-2540-X
Tools required
Phillips screw driver, tubing cutter, teflon tape, soldering equipment, adjustable wrench, adjustable pliers and 1/8” hex key.
Caution Please review the following water and drain system requirements prior to installation of any High-Flo valve or Water Dance Custom Showering System. This information serves as a general guide only, as every installation contains its own unique conditions and should not replace sound, professional plumbing judgment.
Water Heater
Determine that you have a sufficient supply of hot water for the Water Dance system selected and for the intended user’s personal preference. With four flow-restricted outlets flowing simultaneously and continuously, a Water Dance system can deplete a standard 40 gallon hot water heater in less than 8 minutes.
FIGURE 2: WATER DANCE Model 1-7470-X
Dimensions Water Dance Two Wall Shower System, 1-7470-X
Female 1/2'' I.P.S. thread must be recessed 3/8'' (10mm) ± 3/8” (10mm) from nished wall for proper installation of body spray.
3/4"
3/4"
508mm
1/2"
254mm
approx.
914mm
5"
127mm
approx. 6"-152mm right or left
381mm
All piping including valve inlets and outlets 3/4" except where noted otherwise.
Male 1/2'' I.P.S. thread must be recessed 1/4'' (6mm) from nished wall for proper installation of street ell and ange.
25 1/2" 648mm
24 5/8" 625mm
screw bar support into stud or install proper backing
approx.
1041mm
1016mm
approx.
762mm
approx.
nished wall
shower discharge
hot and cold inlets
adjustment
6 1/2''
165mm
12''
305mm
2 5/8" 67mm
5/8"
16mm
22mm
1/4''
6mm
1/4"
6mm
7/8"
Pressure Required
Verify that you have adequate flowing (not static) water pressure before installing a Water Dance system or High-Flo valve.
For optimum performance we recommend a minimum of 60 psi flowing pressure to the High-Flo pressure balancing valve. Also reducing or eliminating long piping runs and sharp turns will result in a more satisfactory performance from the system.
Drain Size
Determine that there is adequate drain size and capacity to handle the selected Water Dance system water volume.
The High-Flo valve is capable of delivering 12 gpm at 45 psi. If two valves are to be used water volumes of up to 24 gpm are possible depending on available water pressure.
Confirm that the shower drainage system can handle the anticipated water volume.
oor line
Note: Dimensions subject to change without notice.
All floor to center dimensions optional. Concealed piping and fittings not furnished by manufacturer.
Install HOT on left and COLD on right according to valve markings.
FIGURE 1
1) Install piping and fittings with valve body
as shown in Figure 2.
IMPORTANT: Valve rough-in is 2 3/8” (60mm) min. — 2 7/8” (73mm) max. from centerline of supplies to face of finish wall. Install so that surface indicated on plaster shield on valve is flush with finish wall as shown in Figure 1.
2) IMPORTANT: Install plug (TTC-295) in
either tub port for shower application or shower port for tub application.
NOTE: Valve will not work properly with both ports unplugged.
3) When finishing tile wall remove (pull off;
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don’t turn) protective plastic shield and fill area around valve body with grout or plaster. Do not plaster over SC-2 cap or service stops.
4) For installation of diverter see installation
instructions included with diverter.
5) Install body spray to the water supply
pipe fitting in the wall; use plumber tape to seal the connection. Push flange until flush against finished wall.
NOTE: Any configuration with two or more body sprays requires that they be plumbed with a balancing loop as shown in Figures 2 and 3. This technique insures that each body spray delivers the same volume.
6) Turn on hot and cold supplies. Valve will
not operate unless both hot and cold water are turned on.
7) Adusting Stops - Valve is equipped with a
limit stop screw to be used to limit valve handle from being turned to excessively hot water discharge temperatures.
Adjust by removing dome cover, place handle on stem, open valve to maximum desired temperature and turn in limit stop screw until it seats.
WARNING: Failure to adjust the limit stop screw properly may result in serious scalding. Shower system may not protect the user from scalding when there is a failure of other temperature controlling devices elsewhere in the plumbing system.
8) Check packing nut (SC-7) for positive
frictional resistance to handle turn throughout adjustment cycle and at shut­off position, tighten if necessary.
Check valve cap, packing nut and all valve, pipe and fitting connections for leaks. Reattach dome cover back onto packing nut.
9) Push escutcheon (HF-120 or HF-112),
with slot facing downward, and gasket (HF-129 or HF-130) against wall and secure to valve with escutcheon screws (T3-28 or DF-9).
Secure dial (HF-119) to escutcheon (HF-
120).
Mount temperature control handle (T3­31L or HF-28-LAM) on valve spindle spline, secure with screw and button.
Install shower arm, flange and shower head. See Figures 2 and 3.
Install tub spout on stub. Use putty or sealant on back edge of spout to make proper seal with finished wall.
10) Allow valve to run in warm position for a
few minutes to flush system. If system is quite dirty, remove valve spindle or stop spindles to ensure proper flushing. See service instructions.
11) Do not install positive shut-off devices
on the outlet of this valve or devices that
FIGURE 3: WATER DANCE Model 1-7460-X
3/4"
3/4"
1/2"
12"
305mm
12"
305mm
Female 1/2'' I.P.S. thread must be recessed 3/8'' (10mm) ± 3/8” (10mm) from nished wall for proper installation of body spray.
approx.
36"
914mm
All floor to center dimensions optional. Concealed piping and fittings not furnished by manufacturer.
do not allow the valve to flow at least 1 GPM at 50 psi inlet pressure unless the inlet supplies of the valve are equipped with check stops (Suffix: X-CHKS) to eliminate hot to cold by-pass in the event the valve’s handle is not turned to off after use.
Contact your factory representative or Symmons directly for information on available checks.
Fiberglass wall installation
When installing the High Flo valve in fiberglass or panel walls and it is desired to sandwich wall between valve body and escutcheon, cut hole in wall as shown in Figure 4 and mount valve from rear.
Note: It is always recommended to secure valve piping to rough construction and not depend on fiberglass wall for valve mounting security. On panel walls over 1” thick, install in conventional manner. (See figure 1).
Valve Operation
The main handle of the valve is for control of temperature only. From the OFF position, the handle is turned counter-clockwise through a minimum cold position, through a warm and hot position for a maximum turn of approximately one revolution. This allows for infinite temperature adjustments to suit the requirements of any user.
5"
127mm
approx.
6"-152mm
right or left
15"
381mm
Male 1/2'' I.P.S. thread must be recessed 1/4''
(6mm) from nished wall for proper
installation of street ell and ange.
25 1/2" 648mm
24 5/8" 625mm
screw bar support into stud or install proper backing
All piping including valve inlets and outlets 3/4" except where noted otherwise.
Care and Cleaning
The lustrous finish on your High-Flo valve or Water Dance system should be treated with care. It can be readily damaged by improper handling or abusive treatment.
To clean the finish wipe gently with a soft damp cloth and lot dry with a soft towel. Use only a mild soap solution if required.
Do not use abrasive cleaners. Use of polish abrasive cleaners, solvents or acid cleaners can damage finish and void Symmons warranty
approx.
30"
762mm
approx.
41"
1041mm
oor line
approx.
40"
1016mm
hot and cold inlets
6 1/2''
165mm
nished wall
shower discharge
12''
305mm
adjustment
2 5/8" 67mm
1/4''
6mm
1/4"
6mm
5/8"
16mm
7/8"
22mm
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INDIVIDUAL PARTS INDIVIDUAL PARTS COMPOSITE PARTS
C-31 Plaster shield C-32 Stop spindle assembly DF-9 Escutcheon screws DF-10 Handle screw DF-25 O-ring HF-106 Cold washer retainer HF-107 Hot water washer HF-108 Cold water washer HF-109 Renewable seat HF-112 Escutcheon HF-113 Dome HF-114 Top seat o-ring HF-117 Dial HF-118 Handle flange HF-119 Dial assembly HF-120 Escutcheon HP-17A O-ring SC-2 Cap SC-7 Packing nut SC-10A Hot washer screw SC-13B Dome cover SC-17B Packing SC-18 Lock nut, dome SC-19 Cap gasket SC-26 Limit stop with o-ring T-2 Bottom seat o-ring T3-28 Escutcheon screws
T-32 Handle screw T-33 Plug button T3-31 INS Handle insert
HF-28-LAM Metal finish insert handle: Handle screw (DF-10) HF-28-LCF Clear faceted insert handle: Handle screw (DF-10) HF-28-LPO White insert handle: Handle screw (DF-10) T3-31L Loop style lever handle: Insert (T3-31 INS) Handle screw (T-32) Plug button (T-33) T3-31S Solid style lever handle: Insert (T3-31 INS) Handle screw (T-32) Plug button (T-33)
Washer & Gasket KIT-HF
HF-106 Cold washer retainer SC-10A Hot washer screw HF-107/108 Hot/cold washer SC-17B Packing SC-19 Cap gasket
Repair Units
HF-109 Renewable seat unit complete HF-103 Spindle C-31 Plaster shield
FIGURE 5: Parts Breakdown
HF-119
HF-113
T3-31-INS
T3-31L
T-32
T-33
DF-28
DF-10
T3-2 8
HF-120
HF-118
DF-25
SC-1 8
SC-7
HF-117
SC-17B
SC-13B
DF-9
SC-2
HP-17A
T-2
C-32
C-31
HF-106
SC-10A
HF-107
HF-108
SC-1 9
SC-2 6
HF-112
HF-103
FIGURE 4: Fiberglass Wall Installation
HF-114
HF-109
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SERVICE
1) Shut off water supply to valve.
2) Loosen set screw and remove handle,
dome cover, dial and escutcheon in that order.
3) Open valve to about warm position and
unscrew cap (SC-2). Warning: Failure to OPEN VALVE will damage cap and spindle. Spindle assembly (HF-103) will be removed with cap. Leave packing nut (SC-7) in place while unscrewing cap to avoid distortion.
4) Ordinary service to eliminate dripping
or not shutting off requires only the replacement of parts supplied in washer and gasket kit (KIT-HF). Hold spindle with handle while removing hot washer screw and cold washer retainer (remove retainer with channel lock pliers).
5) Inspect surfaces of renewable seat (HF-
109). If seat surfaces are worn or wire drawn or if NEW SPINDLE IS VERY LOOSE IN SEAT, replace renewable seat (HF-109). Use 1/2” hex key. Clean seat surfaces for proper sealing of top seat o-ring (HF-114). Tighten seat to 15 foot pounds of torque.
6) The perforated end of the (HF-109)
spindle assembly houses the balancing piston which is the heart of this pressure balancing valve. The piston should be free to move back and forth and should click when the spindle assembly is shaken. If deposits block this action, tap the handle end of the spindle against a solid object to free the piston. Soaking in household vinegar will help free foreign matter. If this does not free piston, replace (HF-103) spindle assembly. DO NOT TAMPER
WITH PERFORATED CYLINDER ON THE SPINDLE ASSEMBLY OR ATTEMPT REMOVAL OF THE PISTON.
7) Reassemble, reversing above procedure.
Be sure spindle assembly is drawn close to the cap before screwing cap back into valve. Warning: Failure to do this will damage cap and spindle.
8) USE ONLY SYMMONS SAFETYMIX
GENUINE REPAIR PARTS. FAILURE TO DO SO WILL VOID ALL WARRANTIES AND IMPAIR PROPER OPERATION OF YOUR VALVE.
TROUBLE SHOOTING CHART
Problem Cause Solution (Follow service instructions)
Turn on both supplies. Valve will not
Valve will not pass water Hot and cold water not turned on
Hot and cold washers are worn or foreign
Valve leaks when shut off.
Temperature control handle is turned from cold to hot (or hot back to cold) and volume from spout or head is not constant.
Valve delivers sufficient quantity of cold, but little hot, or the reverse.
Temperature varies without moving handle. Same as above Same as above
Valve delivery temperature reduces gradually during use; handle must be turned on to hotter positions to maintain constant temperature.
matter (solder, chips, etc.) are between washers and seat surfaces.
Pressure-balancing piston housed in spindle assembly is blocked from free movement by foreign matter.
Same as above Same as above
Overdraw on hot water supply, i.e. running out of hot water.
Symmons Industries, Inc. 31 Brooks Drive Braintree, MA 02184 (800) 796-6667, (781) 848-2250 Website: www.symmons.com
Fax (800) 961-9621, (781) 664-1300
Email: customerservice@symmons.com
operate unless both HOT and COLD water pressure is turned on.
Replace HOT and COLD washers. Inspect top surface on hot and cold seats and replace if necessary.
With valve open half way, remove handle and tap spindle with plastic hammer. If problem not solved, remove spindle assembly completely and tap handle end against solid object to free piston. Soaking in household vinegar will help free foreign matter.
See note regarding Hot Water Heater on page 1.
©2007-2014 Symmons Industries, Inc. Printed in U.S.A.
ZV-432 Rev A 061114
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