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change without notice. Littelfuse, Inc. has approved only the English language document.
The MP8000 Motor Management Relay Instruction
Manual describes common aspects of motor relay
application and use. It includes the necessary
information to install, set, test, and operate the relay.
An overview of each manual section and topics follows:
1. PREFACE
Describes the manual organization and conventions
used to present information.
2. INTRODUCTION AND SPECIFICATIONS
Describes the basic features and functions of the
MP8000; lists the relay specifications.
3. INSTALLATION
Describes how to mount and wire the MP8000;
illustrates wiring connections for various applications.
4. SMARTPHONE/TABLET APPLICATION
Describes the features, installation methods, and
types of help available with the Littelfuse MP8000
App, including setting the relay, meter and monitoring,
control, and fault retrieving.
5. PC INTERFACE
Describes the features, installation methods, and
types of help available with the Littelfuse MP8000
Software, including setting the relay, meter and
monitoring, control, and events retrieving.
6. TROUBLESHOOTING
Describes common causes for various trip/fault
conditions.
7. GROUND FAULT TESTING
1.2 Safety Information
1.2.1 Dangers, Warnings, and Cautions
This manual uses three kinds of hazard statements,
defined as follows:
Indicates an imminently hazardous situation that, if not
avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury or
equipment damage.
1.2.2 Safety Symbols
The following symbols are often marked on Littelfuse
products.
CAUTION
Refer to accompanying documents.
Earth (ground)
Protective earth (ground)
Direct current
Alternating current
Both direct and alternating current
Instruction manual
MP8000 Motor Protection Relay
DANGER
WARNING
DANGER
WARNING
CAUTIONNOTE:
MP8000
Control Power Input: 90-265VAC
Advanced Motor Protection Overload Relay
Voltage Input (L-to-L): 90-690VAC 50/60Hz 1Ø/3Ø
Input Current: 0.5-100A Direct; 100-1000A*
Contact Rating: 5A @ 240VAC, B300
Pair Code Password: 966352
Setpoint Default Password: admin
MAC Address: 00:21:6F:00:41:F5
*With External CT’sDate Code: 2018/06
Contains FCC ID: TFB-1002
Contains IC: 5969A-1002
Patent Pending
IND. CONT. EQ.
LISTED
®
Page 4
REV. 0-A-030818
1.2.3 Warnings, Cautions, and Notes
Use of this equipment in a manner other than specified
in this manual can impair operator safety safeguards
provided by this equipment.
Installation should be done by qualified personnel
following all national, state and local electrical codes.
Have only qualified personnel service this equipment.
If you are not qualified to service this equipment, you
can injure yourself or others, or cause equipment damage.
Equipment components are sensitive to electrostatic
discharge (ESD). Undetectable permanent damage
can result if you do not use proper ESD procedures.
Ground yourself, your work surface, and this equipment
before installing this equipment. If your facility is not
equipped to work with these components, contact
Littelfuse about returning this device and related
Littelfuse equipment for service.
1.3 General Information
1.3.1 Typographic Conventions
You can communicate with the MP8000 in three ways.
• Use the Littelfuse MP8000 app, iPhone/iPad
or Android. The MP8000 uses Bluetooth 4.0
(Bluetooth Low Energy - BLE). The smartphone or
tablet must have BLE to connect to the MP8000.
• Use the Ethernet port connected to a PC (via
network) with Littelfuse MP8000 Software installed.
• Use the Ethernet port connected to a network
and create a Modbus TCP or Ethernet/IP program
using the MP8000 memory map.
1.3.2 Examples
This instruction manual uses several example
illustrations and instructions to explain how to
effectively operate the MP8000. These examples
are for demonstration purposes only; the firmware
identification information or settings values included
in these examples may not necessarily match those in
the current version of your MP8000.
1.3.3 Product Labels
The MP8000 label is shown below. The label is located
on the right side panel of the product.
Product Compliance Label for the MP8000
NOTE: This device is shipped with default passwords.
Default passwords should be changed to private
passwords at installation. Failure to change each
default password to a private password may allow
unauthorized access. Littelfuse shall not be responsible
for any damage resulting from unauthorized access.
1.2.4 Compliance Approvals
1.3.4 Instructions for Cleaning and
Decontamination
Use a mild soap or detergent solution and a damp
cloth to carefully clean the MP8000 chassis when
necessary. Avoid using abrasive materials, polishing
compounds, and harsh chemical solvents (such as
xylene or acetone) on any surface of the relay.
MP8000 Motor Protection Relay
2. INTRODUCTION AND SPECIFICATIONS
Page 5
REV. 0-A-030818
2.1 Overview
The MP8000 Motor Protection Relay is designed
to protect three-phase or single-phase motors. The
basic relay provides locked rotor, overload, overtemperature, and unbalance protection. Voltage-based
protection elements are standard. Additionally, the
relay includes inverse time-over current elements
suitable for overload protection. All relay models
provide monitoring functions.
The relay operates as a fail-safe device. This means
when the voltage is within the programmed limits,
the relay will energize—the NO contact will close.
When the unit loses power or senses a fault condition,
the relay will de-energize and contacts will return to
their original state. Once the unit has been installed
and programmed, the unit is ready to operate. Once
acceptable voltage is applied and the RD0 timer
expires, the relay will energize—the NO contact
will close.
This manual contains the information needed to install,
set, test, operate, and maintain any MP8000. You need
not review the entire manual to perform specific tasks.
2.2 Features
2.2.1 Standard Protection Features
• Overload (Overpower) (49)
• Underload (Underpower) (37P)
• Undercurrent (Load Loss) (37)
• Current Unbalance/Phase Loss (46)
• Overcurrent (Load Jam) (51)
• Ground Fault—Zero-Sequence (50Ns)
• Manual Motor Reset input
• Phase Time-Overcurrent (51)
• Phase Reversal (47), voltage based
• Voltage Unbalance (47)
• Motor Starting/Running
• Start Motor Run-Timer
• Thermal Capacity Utilization (TCU)
• Contactor Failure Protection
• Positive Temperature Coefficient (PTC) OverTemperature Switching Thermistor (49)
• Undervoltage (27)
• Overvoltage (59)
• Power Elements (32)
2.2.2 Monitoring Features
• Event Summaries that contain relay ID, date and
time, trip cause, and current/voltage magnitudes
• Sequential Multiple Events Recorder (SER)
• Power Factor
• Running times
• Number of starts
• A complete suite of accurate metering functions
• Thermal Capacity Used
2.2.3 Communications and Control
• Ethernet Modbus TCP, Ethernet FTP, Ethernet/IP
• Bluetooth 4.0 (Bluetooth Low Energy - BLE)
2.2.4 Connectivity
• Voltage: direct connection (as high as 690 VAC,
line-to-line); three-wire delta, open-delta or singlephase connected Potential Transformers
• Current: Built-in pass-through current transformers
for 0.5-100A phase current measurements
• External current transformer inputs for >100A
phase current measurements
• Zero-Sequence Ground Fault CT input
• Positive Temperature Coefficient Input (PTC)
• Digital Outputs: one Form-A output contacts, one
Form-C output contact
• Digital Inputs: Externally wetted to 110/240 VAC
2.2.5 Security
• Pairing and Setpoint change pass codes on side
labels, unique to each MP8000
2.2.6 Power Supply
• Wide input range 85-264VAC
2.3 Models, Options, and Accessories
2.3.1 Models
Complete ordering information is not provided in this
instruction manual. See the latest MP8000 Model
Option Table at www.littelfuse.com.
2.3.2 Accessories
Contact your Technical Service Center or the Littelfuse
factory for additional detail and ordering information
for the following accessories/options:
• Zero-Sequence CTs
MP8000 Motor Protection Relay
Page 6
REV. 0-A-030818
2.4 Applications
Section 3: Installation includes connection diagrams
for various applications. The following is a list of
possible application scenarios:
• With or without external current and/or
voltage transformer
• Full voltage non-reversing (FVNR) starter
(across the line)
• Forward/reverse starter – Accomplished by
placing the MP8000 “above” the forward and
reverse contactors.
PHASE A
PHASE B
PHASE C
90 - 690 VAC
0.5 - 100A (100A+ using external CTs)
Figure 2.1 shows across-the-line starting AC
connections with optional ZSCT and PTC. Refer to
Section 3: Installation for additional applications and
the related connection diagrams.
FROM A1
C
AUX VOLTAGE
SUPPLY
85 – 264 VAC
L1L3L2A2/L
A
B
ZERO-SEQUENCE
CURRENT
TRANSFORMER
(OPTIONAL)
A1/N
C
MP8000
Z1
START
STOP
C
(95)
Z2T1
C
HAND
NO
(96)
PTC
(OPTIONAL)
M
OFF
PILOT
AUTO
NO
NC
(15)
(14)
T2
C
(13)
I.2I.1
.
FROM A2
PE
RESET
Figure 2.1 AC Connections - Across-the-Line Starting
MP8000 Motor Protection Relay
Page 7
REV. 0-A-030818
2.5 Getting Started
Understanding basic relay operation principles and
methods will help you use the MP8000 effectively.
This section presents the fundamental knowledge
you need to operate the MP8000, organized by task.
These tasks help you become familiar with the relay
and include the following:
• Powering the relay
• Establishing communication
• Inputting configuration settings
• Checking relay status
Perform these tasks to gain a fundamental understanding
of relay operation.
2.5.1 Powering the Relay
Power the MP8000 with 85-264 VAC.
• Connect the earth ground lead; see figure 2.1 for
Power Supply Connections.
• Once connected to power, the relay does an
internal self-check , flashing all LEDs. After the
self-check, either the green STATUS LED, or the
red ERROR LED will be illuminated. If the green
STATUS LED is on, the relay status is “ok”, and
the control relay will be closed. If any condition
is present that will not allow the control relay to
close, or the relay is tripped (and/or restarting), the
red ERROR LED will be illuminated and the green
STATUS LED will be off.
2.5.2 Establishing Communication
The standard MP8000 has a Bluetooth Low Energy
(BLE) interface via Littelfuse MP8000 app and an
Ethernet port via Littelfuse MP8000 Software. When
the MP8000 has successfully connected to a Bluetooth
Low Energy enabled device running the MP8000 app,
the blue LED is illuminated.
See Section 4: Littelfuse MP8000 Smartphone and
Tablet App for more information on app installation and
operation.
See Section 5: PC Interface for more information on
MP8000 Software installation and operation.
2.6 Specifications
NOTE: Motors/loads with FLA > 100 amps must use external CTs. You
must use CTs that have a rated secondary current of 5 amps (examples
50:5, 100:5, 200:5, etc.).
(> 100 A with external CTs)
Rated Frequency: 50/60 Hz
Burden (Per Phase): 0.0025 VA @ 30 A
Zero-Sequence CT Current (IN)
Zero-Sequence CT Ratio: 100:1
Input Rated Current Range: 0.010–50.0 mA
Input Rated Continuous
Thermal Current: 150 mA
One Second Thermal
Current: 1.5 A
Saturation Current: 5-50 mA
Burden: 0.09 VA at 50 mA
AC Voltage Inputs (Line-to-Line)
Rated Operating
Voltage (Ue): 90–690 VAC
Rated Continuous Voltage: 800 VAC
Rated Frequency: 45/65 Hz
Burden: < 0.72 VA @ 690 VAC
Power Supply
Rated Supply Voltage: 85-264 VAC
Power Consumption: < 5 W
Interruptions: 20 ms minimum
Output Contacts
General
Mechanical Durability: 100,000 no load operations
Pickup/Dropout Time: < 10 ms
(coil energization to contact closure)
AC Output Ratings for relays;
CONTROL (Form A),
ALARM (Form C)
Contact Rating
Designation: B300
(B = 5 A, 300 = rated insulation voltage)
Maximum Operational
Voltage: 250 VAC
Maximum Operational
Current: 5 A
Rated Frequency: 50/60 ±5 Hz
Electrical Durability Make
VA Rating: 3600 VA
Electrical Durability Break
VA Rating: 360 VA
MP8000 Motor Protection Relay
Page 8
REV. 0-A-030818
Optoisolated Control Inputs
(Externally Wetted to 110/240 VAC)
Maximum Current Draw: 5 mA @ 110 VAC, 10 mA @ 240 VAC
Rated Impulse Withstand
Voltage (Uimp): 4000 V
Pickup Time: < 200 ms
Dropout Time: > 1000 ms
Frequency and Phase Rotation
System Frequency: 50, 60 Hz
Phase Rotation: ABC, ACB
Frequency Tracking: 45–65 Hz
Time-Code
Format: Unix Time (UTC)
Accuracy (Clock Drift): 10 minutes per year, typically
Communications Ports
Ethernet Port: Single, 10/100BASE-T copper
(RJ45 connector)
Communications Protocols
Modbus TCP, FTP, Ethernet/IP
Operating Temperature
Rated Operating Range: -40° to +70°C (-40° to +158°F)
Rated Storage Range: -40° to +85°C (-40° to +185°F)
Operating Environment
Pollution Degree: 3
Overvoltage Category: III (up to 300 VAC to earth)
II (up to 600 VAC to earth)
Atmospheric Pressure: 80–110 kPa
Relative Humidity: 5–95%, non-condensing
Maximum Altitude
Without Derating: 3000 m
(Consult Factory for Higher Altitude Derating)
Dimensions
Height: 74.4 mm (2.9 in.)
Width: 103.6 mm (4.1 in.)
Depth: 121.7 mm (4.8 in.)
Number of faults stored: 1,000 (most recent faults)
Time-Stamp Resolution: 1 second
Time-Stamp Accuracy
(With Respect to
Time Source): ±1 second
2.6.4 Internal Current Transformers (CTs)
Our Full-Load Current
(FLA) Limits: 0.5–100.0 A
NOTE: Motors/loads with FLA > 100 amps must use external CTs. You
must use CTs that have a rated secondary current of 5 amps (examples
50:5, 100:5, 200:5, etc.).
2.6.5
Relay Elements
See section Littelfuse MP8000 Smartphone and Tablet App >
Configuration Page for details on programming relay behavior.
The numbers in parenthesis in the following specifications are
ANSI device numbers.
Phase-to-Phase Under Voltage (27)
NOTE: Motors/loads operating at voltages higher than 690 VRMS must
use external PTs.
Parameter Name: Low Voltage (LV)
Enable/Disable: No disable available
Setting Range: 90 V
minimum
RMS
Accuracy: ±1% of setting ±2 VRMS
High Power (49)
Parameter Name: High Kilo-Watt (HKW)
Enable/Disable: Default is disabled
Setting Range: Not limited
Accuracy: ±5% of setting ±5 Watts
Under Power (37P)
Parameter Name: Low Kilo-Watts (LKW)
Enable/Disable: Default is disabled
Setting Range: Not limited
Accuracy: ±5% of setting ±5 Watts
Undercurrent (Load Loss) (37)
Parameter Name: Under Current (UC)
Enable/Disable: Default is enabled
Setting Range: Not limited; Suggest 0.75–0.95 • FLA
Accuracy: ±2% of setting ±0.01 ARMS
Pickup/Dropout Time: 1 second + programmable delays
Current Unbalance and Phase Loss (46)
Parameter Name: Current Unbalance (CUB)
Enable/Disable: Default is enabled
Setting Range: Not limited; Default 5; Suggest
5–45%
Accuracy: ±5% of setting
Maximum Pickup/
Dropout Time: See Table 2.2. Additional delays for
motor startup may apply
Table 2.2 CUB Trip Time, CUTD=30
MEASURED VALUE OF CURRENT UNBALANCETRIP TIME
CUB setting
CUB setting + 1%15 seconds
CUB setting + 2%10 seconds
CUB setting + 3%8 seconds
CUB setting + 4%6 seconds
CUB setting + 5%5 seconds
CUB setting + 6%4 seconds
CUB setting + 10%3 seconds
CUB setting + 15% or more
30 seconds
2 seconds
Example:
CUB setting = 5% If measured value of current
unbalance is 6% the MP8000 will
trip in 15 seconds
Voltage Unbalance (47)
Parameter Name: Voltage Unbalance (VUB)
Enable/Disable: Default is enabled
Setting Range: Not limited; Default 5%;
Suggest 2%-25%
Accuracy: ±1% of setting ±2 VRMS
Phase Reversal (47)
NOTE: This condition is detected prior to motor startup. After startup this
condition is not monitored.
Rotation Direction: Programmable; Default ABC
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