Symbol VCD88000 Quick Reference

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VCD8800
Vehicle Cradle
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VCD8800
© 2003-2004 SYMBOL TECHNOLOGIES, INC. All rights reserved. Symbol reserves the right to make changes to any product to improve reliability,
function, or design. Symbol does not assume any product liability arising out of, or in connection with, the
application or use of any product, circuit, or application described herein. No license is granted, either expressly or by implication, estoppel, or otherwise under
any patent right or patent, covering or relating to any combination, system, apparatus, machine, material, method, or process in which Symbol products might be used. An implied license only exists for equipment, circuits, and subsystems contained in Symbol products.
Symbol and the Symbol logo are registered trademarks of Symbol T echnologies, Inc. Other product names mentioned in this manual may be trademarks or registered trademarks of their respective companies and are hereby acknowledged.
Symbol Technologies, Inc. One Symbol Plaza Holtsville, N.Y. 11742-1300
http://www.symbol.com
Patents
This product is covered by one or more of the following U.S. and foreign Patents: U.S. Patent No. 4,593,186; 4,603,262; 4,607,156; 4,652,750; 4,673,805; 4,736,095; 4,758,717; 4,760,248; 4,806,742; 4,816,660; 4,845,350; 4,896,026; 4,897,532; 4,923,281; 4,933,538; 4,992,717; 5,015,833; 5,017,765; 5,021,641; 5,029,183; 5,047,617; 5,103,461; 5,113,445; 5,130,520; 5,140,144; 5,142,550; 5,149,950; 5,157,687; 5,168,148; 5,168,149; 5,180,904; 5,216,232; 5,229,591; 5,230,088; 5,235,167; 5,243,655; 5,247,162; 5,250,791; 5,250,792; 5,260,553; 5,262,627; 5,262,628; 5,266,787; 5,278,398; 5,280,162; 5,280,163; 5,280,164; 5,280,498; 5,304,786; 5,304,788; 5,306,900; 5,324,924; 5,337,361; 5,367,151; 5,373,148; 5,378,882; 5,396,053; 5,396,055; 5,399,846; 5,408,081; 5,410,139; 5,410,140; 5,412,198; 5,418,812; 5,420,411; 5,436,440; 5,444,231; 5,449,891; 5,449,893; 5,468,949; 5,471,042; 5,478,998; 5,479,000; 5,479,002; 5,479,441; 5,504,322; 5,519,577; 5,528,621; 5,532,469; 5,543,610; 5,545,889; 5,552,592; 5,557,093; 5,578,810; 5,581,070; 5,589,679; 5,589,680; 5,608,202; 5,612,531; 5,619,028; 5,627,359; 5,637,852; 5,664,229; 5,668,803; 5,675,139; 5,693,929; 5,698,835; 5,705,800; 5,714,746; 5,723,851; 5,734,152; 5,734,153; 5,742,043; 5,745,794; 5,754,587; 5,762,516; 5,763,863; 5,767,500; 5,789,728; 5,789,731; 5,808,287; 5,811,785; 5,811,787; 5,815,81 1; 5,821,519; 5,821,520; 5,823,812; 5,828,050; 5,848,064; 5,850,078; 5,861,615; 5,874,720; 5,875,415; 5,900,617; 5,902,989; 5,907,146; 5,912,450; 5,914,478; 5,917,173; 5,920,059; 5,923,025; 5,929,420; 5,945,658; 5,945,659; 5,946,194; 5,959,285; 6,002,918; 6,021,947; 6,029,894; 6,031,830; 6,036,098; 6,047,892; 6,050,491; 6,053,413; 6,056,200; 6,065,678; 6,067,297; 6,082,621; 6,084,528; 6,088,482; 6,092,725; 6,101,483; 6,102,293; 6,104,620; 6,114,712; 6,1 15, 678; 6,119,944; 6,123,265; 6,131,814; 6,138,180; 6,142,379; 6,172,478; 6,176,428; 6,178,426; 6,186,400; 6,188,681; 6,209,788; 6,209,789; 6,216,951; 6,220,514; 6,243,447; 6,244,513; 6,247,647; 6,308,061; 6,250,551; 6,295,031; 6,308,061; 6,308,892; 6,321,990; 6,328,213; 6,330,244; 6,336,587; 6,340,114; 6,340,115; 6,340,119; 6,348,773; 6,380,949; 6,394,355; D305,885; D341,584; D344,501; D359,483; D362,453; D363,700; D363,918; D370,478; D383,124; D391,250; D405,077; D406,581; D414,171; D414,172; D418,500; D419,548; D423,468; D424,035; D430,158; D430,159; D431,562; D436,104. Invention No. 55,358; 62,539; 69,060; 69,187, NI-068564 (T aiwan); No. 1,601,796; 1,907,875; 1,955,269 (Japan); European Patent 367,299; 414,281; 367,300; 367,298; UK 2,072,832; France 81/03938; Italy 1,138,713 rev. 06/02
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Quick Reference

Introduction

This guide describes how to install and use a VCD 8800 vehicle cradle with a Symbol PPT 8800 Series terminal.
The VCD 8800 should be installed into the cab of your vehicle. Once installed, the cradle holds a terminal securely in place. It also:
provides power for operating the terminal.
provides a serial port for data communication between a terminal and an external device (e.g., a printer).
re-charges the terminal’s battery
re-charges a spare battery.
The cradle is powere d by the vehicle’s 12 or 24V electrical sys tem. The operating volt age range is 9V to 32V and require s a maximum current of 7A.

About This Guide

Specific topics in this guide include:
Requirements on page 2
Parts on page 3
Mounting the Cradle on page 5
Power Connection on page 6
Serial Device Connection on page 9
Terminal Insertion and Removal on page 10
Terminal Battery Charging on page 12
Spare Battery Insertion and Removal on page 12
Spare Battery Charging on page 14
LED Indicators on page 14
Care and Cleaning on page 14
Troubleshooting on page 15
Regulatory Information on page 16
Service Information on backcover.
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VCD8800
For detailed informat ion on PPT 8800 Seri es terminals, refer to the
PPT 8800 with Windows Mobile 2003 Software for Pocket PCs Quick Reference Guide (p/n 72-63153-xx), PPT 8800 with Windows Mobile 2003 Software for Pocket PCs Product Reference Guide (p/n 72-631 54-x x) , PPT 8800 Series with Windows Embedded CE .NET Quick Reference Guide (p/n 72- 58093-xx), or PP T 8800 Series with Windows Embedde d CE .NET Product Reference Guide (p/n 72-58094-xx).

Requirements

for mounting
- four #8-32 self-locking nuts
- four #8 washers
- a drill with a #6 drill bit (.204”)
for power connection
- power input cable (included)
- UL Listed in-line fuse rated 250V, 10A (included), must be used if not connecting to vehicle’s fuse panel
- in-line fuse holder (included), must be used if not con­necting to vehicle’s fuse panel
for serial connection
- DB9 female serial cable (some devices may require null modem)
for communication
- a PPT 8800 Series terminal
- setup of host computer and terminal (as determined by the application you are using).
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Parts

FRONT
Quick Reference
Spare
battery slot
Standard
capacity battery
insert
Terminal
slot
Terminal battery
charging LED
Battery release lever
Terminal release button
Spare battery charging LED
BOTTOM
Serial
port
Power port
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VCD8800
There are two connection ports on the bottom of the cradle:
Ports Function
Serial Standard RS 232 port used for direct connection to your serial de-
Power Used for connecting to vehicle power using the power input cable.
vice using a serial cable.
Caution: ROAD SAFETY - Don't use the terminal while driving.
Park the vehicle first. Always ensu re the terminal is fully inserted into the cradle. Do not place it on the seat or where it can break loose in a collision or sudden stop. Lack of proper inse rtion may result in property da mage or personal injury. Symbol Technologies, Inc. is not re­sponsible for any loss resulting from the use of the products while driving. Remem ber: Safety comes firs t.
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Quick Reference

Mounting the Cradle

1. Select a mounting location for the cradle. It should be flat, and must provide adequate support for the unit.
2. Prepare the mounting surface to accept f our #8-32 studs, using the mounting template below. You need to drill four holes with a #6 drill bit.
1.2”
1.5”
3. Position the cradle on the mounting surface.
4. Fasten it using four #8 washers and four #8-32 self-locking nuts.
Caution: Do not instal l a VCD 880 0 V ehicle C radle on or near an
air bag cover plate or within an aerobic zone. Also, do not install it in a location that affects vehicle safety or driveability.
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VCD8800

Power Connection

Please read all of these instructions before you begin.
WARNING
A properly trained technician must perform the power con­nection. Improper connection can damage your vehicle or the cradle.
To connect the cradle to powe r:
Caution: When setting up co nnection for this cr adle, only use the
power input cable provided with this cradle.
1. Locate your vehicle power source. Note: The ideal location for connecting the vehicle cradle
power input cable would be an accessory output in your vehicle’ s fuse panel . The vehicle c radle should be added to a circuit with a maximum load cap acity for the cradle and the original circuit. Refer to the vehicle’s Owner’s Manual for identification of the circuit. If a fused output is not available, the vehicle cradle must be installed with the prov id ed in-l ine fuse hol der and UL Listed 10A fuse. Th e fus e pro tec t s th e ve hic le from an electrical sh ort on the po wer line to th e cradle. To use the cradle to charge the terminal and spare battery, when the vehicle’s ignition is off, connect the cradle to unswitched power.
2. Route the power input cable from the cradle’s power port to
the connection point for your vehicle’s power source.
Caution: The means of routing and secur ing the p ower in put ca-
ble from the cradle throug h to the vehicle p ower source is extremely important. Hazards associated with im-
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Quick Reference
proper wiring can be severe. To avoid unintentional contact between the w ire and any sharp edges, provide the cable with proper bushings and clamping where it passes through openings. If the wire is subjected to sharp surfaces and e xcess engi ne vibrati on, the w iring harness insulation can wear away, causing a short be­tween the bare wire and chassis. This can start a fire. T o avoi d any mishap s, all wiring shoul d be routed away from moving parts, high temp erature areas and any contaminants.
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Shield Wire
Ground Wire
(black)
10A Fuse and
Fuse Holder
VCD8800
(bare wire)
V+ Power (red)
3. When using the supplied in-line fuse holder (which must be
used if not connecting to vehicle’s fuse panel): a. Make sure the fuse holder contains a 10A UL Listed
slow-blow fuse.
b. Splice the fuse holder to the end of the red V+ wire, as
shown above. Make the distance from the fuse to the power connection point as short as poss ible.
4. Prepare the cable termination.
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a. Red wire: connect to a +12/24 V vehicle power source. b. Black wire and Shield wire: connect to vehicle ground
wire or chassis ground.
Note: How the cable terminates depends on your vehicle. If
your vehicle has a power output connector, then you must attach a ma ting connector to the en d of the power cable. You may be able to connec t to a fuse pane l with a simple blade terminal or commercially available connector. Consult your vehicle’s Owner’s Manual for information on how to access your vehicles power supply.
5. Connect the power input cable into the power port on the cradle.
To see if the cradle has power, insert the terminal. The terminal battery charging LED turns s olid red to indicate chargin g and turns solid green when the battery is completely charged. See LED
Indicators on page 14 for other indications.

Serial Device Connection

The terminal has a se rial port on the bottom. When you insert the terminal into the cradle, it connects to the cradle’s serial port. The terminal can then use the cradle’s serial port to communicate with an external device.
T o provide serial communications between a terminal and a serial device, connect o ne en d of th e 9­pin serial cable into the serial port
T o serial port of
serial device
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VCD8800
al
on your cradle, and the oth er end into the serial port on your serial device.
Note: Some devices may require a null modem serial cable.
To begin communication:
1. Insert the terminal into the cradle.
2. To initiate communication, make appropriate selections on the terminal, as determined by the application you’re using.
Caution: Removing a terminal during data communication will
disrupt communication betwe en the termin al and the attached device.

Terminal Insertion and Removal

Note: The vehicle cradle su pports the ins ertion and chargin g
of both a terminal with the standard capacity battery and a terminal with the larger capacity battery in the terminal slot.
To insert the terminal into the cradle:
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Termin release button
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Quick Reference
To ensure the terminal has been inserted correctly, listen for the audible click that signifies that the locking mechanism has been enabled and the terminal has been locked into place. It should click into place, held by the terminal release button.
Caution: Ensure that the terminal is full y inserted into the cradle.
Lack of proper ins ertion may re sult in prope rty damage or personal injury. Symbol Technologies, Inc. is not re­sponsible for any loss resulting from the use of the products while driving.
To remove the terminal from the cradle, w hile hol ding the term inal release button back, lift and remove the terminal from the cradle.
Terminal release button
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Terminal Battery Charging

1. Ensure the cradle is connected to a power source. See
Power Connection on page 6.
2. Insert the terminal into the cradle. See T erminal Insertio n and
Removal on page 10.
The terminal starts to charge through the cradle as soon as you insert it. This does not deplete the vehicle battery significantly.
The terminal battery charging LED turns solid red to indicate charging and turns solid green when the battery is completely charged. The standard capacity battery usually charges in 2 1/2 hours and the larger cap acity battery usually charges in five hours . See LED Indicators on page 14 for other indications.

Spa re Ba t te ry In sertion and Removal

Note: The vehicle cradle su pports the ins ertion and chargin g
of both the standard capacity battery and the larger capacity battery in the spare battery slot.
To insert a spare battery:
1. Only for the larger capacity battery: if present, remove the standard capacity bat tery insert (see Parts on page 3 for the location of this insert).
Standard
Capacity Battery
Insert
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Quick Reference
2. Position the spare battery in the spare battery charging slot in the cradle with the charging contacts facing down and to the rear of the cradle.
Slide the battery into the spare batte ry slo t .
3.
Battery release lever
4. Push the battery in until the batt ery releas e lever mo ves into place.
To ensure the battery has been inserted correctly, listen for the audible click that signifies that the locking mechanism has been enabled and the ba ttery has been locked into pla ce. It should click into place, held by the battery release lever.
To remove a spare battery, while holding th e batte ry rele ase l ever back, lift and remove the battery from the spare battery slot.
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VCD8800

Spare Battery Charging

1. Ensure the cradle is connected to a power source. See
Power Connection on page 6.
2. Insert the spare battery into the cradle. See Spare Battery
Insertion and Removal on page 12.
The spare battery charging LED turns solid red to indicate charging and turns solid green when the battery is completely charged. The standard capacity battery usually charges in 2 1/2 hours and the larger cap acity battery usually charges in five hours . See LED Indicators on page 14 for other indications.

LED Indicators

LED Indication
Terminal Battery Charging (LED is on cradle)
Off T erminal not in cradle; terminal not placed correctly;
Blinking Red Error in charging; check placement of terminal. Solid Red Terminal is charging. Solid Green Charging complete.
Spare Battery Charging (LED is on cradle)
Off No sp are batt ery in slot; sp are ba tter y not p laced cor-
Blinking Red Error in charging; check placement of spare battery. Solid Red Spare battery is charging. Solid Green Charging complete.
cradle is not powered.
rectly; cradle is not powered.

Care and Cleaning

Avoid getting oils , grea se o r gas oline on the c rad le, a nd do not let debris gather in the bottom of the cradle slot. When necessary, clean the cradle with a m ild cleane r . If you ar e not su re whether or not to use a particular cleaner, contact Symbol for advice.
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Quick Reference

Troubleshooting

Symptom Possible Cause Action
Terminal battery charging LED does not light up.
Terminal’s batt e ry is not recharging.
No data was trans­mitted, or transmit­ted data was incomplete.
Cradle is not re­ceiving power.
Te rm i nal was re­moved from the cradle too soon.
Battery is faulty. Replace the battery. Te rm i nal has not
been placed cor­rectly in the cradle.
Te rm i nal rem ove d from cradle during communications.
No null modem ca­ble was used.
Incorrect cable configuration.
Make sure the Power Input cable is se­curely connected to the cradle’s Power Port.
Replace the terminal in the cradle; you may have removed it before it was re­charged. If a terminal’s battery pack is fully depleted, it can take 2 1/2 hours to fully recharge a standard capacity bat­tery and five hours for a larger capacity battery.
Remove the terminal from the cradle, and re-insert correctly. If the battery still does not charge, contact Customer Support. The terminal battery charging LED turns solid red when the terminal has been correctly inserted and is charging.
Replace te rm in al in c r adl e an d re tra ns ­mit.
Some external devices require a null modem cable. Retransmit using a null modem cable.
See your system administrator.
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VCD8800

Regulatory Information

All Symbol devices are designed to be compliant with rules and regulations in locations they are sold and will be labeled as required.
Any changes or modifications to Symbol Technologies equipment, n ot expressly approved by Symbol Technologies, could void the user's authority to operate the equipment.

Radio Frequency Interference Requirements

Note: This equipment has been tested and found to comply with
Tested to comply with FCC Standards
FOR HOME OR OFFICE USE
radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect t h e eq ui pm en t in t o an o u tle t o n a ci r cui t d ifferent from that to w h ic h t he
receiver is connected
• Consult the dealer or an experienced radio/TV technician for help.

Radio Frequency Interference Requirements - FCC

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Radio Frequency Interference Requirements - Canada

This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.

Marking and European Economic Area (EEA)

Statement of Compliance
Symbol Technologies, Inc., hereby declares that this device is in compliance with all the applicable Directives, 89/336/EEC, 73/23/EEC,95/ 54/EEC. A Declaration of Conformity may be obtained from http://www2.symbol.com/doc/
the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate
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Quick Reference
Warranty
(A) Warranty Symbol Technologies (hereafte r “Seller”) hardware Products are warranted ag ainst defects in workmanship and materials for a period of t hree (3) months from the date of shipment, unles s ot herwise provided by Seller in writing, provided the Product remains unm odified and is operated under normal and proper conditions. Warranty provisions and du rations on software, integrated installed syste m s , P r oduct modified or designed to meet specific customer specifications (“Custom Products”), remanufactured products, and recondit ioned or upgraded pr oducts, shall be as provid ed in the applicable Product specification in effect at th e t im e of purchase or in the acco m panying software licen se .
(B) Spare Parts Spare parts (i.e. parts, components, or subassemblies sold by Seller for use in the service and maintenance of Products) are warranted against defects in workmanship and materials for a period of thirty (30) days from th e date of shipment. Spare parts may b e new or originate from ret urned units under the conditions set fort h in subsection D below.
(C) Repair of Symbol-branded hardware For repairs on Symbol-branded hardw are Products under th is Agreement, includ ing repairs covered by warranty, the repair services provide d are warranted against defects in workmanship and materials on the repaired component of th e Product for a period of th irt y (30) days from the shipment date of the repaired Product, or until the end o f the original warranty pe riod, whichever is longer.
(D) Product Service Products may be serviced or manufactured with parts, components, or subassemblies that originate from returned products and that have been tested as meeting applicable specifications for equivalent new material and Products. The sole obligation of Seller for defective hardware Products is limited to repair or replacement (at Seller’s option) on a “return to service depot” basis with prior Seller authorization. Customer is responsible for shipment to the Seller and assumes all costs a nd risks associated with this transportation; return shipment to the Cus t om er will be at Seller's exp ens e. Customer shall be responsible for return shipment charges for product returned where Seller determines there is no defect (“No Defect Found”), or for produc t ret urned that Seller dete rm ines is not eligible for wa rranty repair. No charge will be made to Buyer for replacement parts for warranty repairs. Seller is not responsible for any damage to or loss of any software progra m s, data or removable data st orage media, or the rest oration or reinstallation of any software programs or data other than the software, if any, installed by Seller during manufacture of the Product.
(E) Original Warranty Period Except for the warranty applying solely to the repaired component arising from a repair service as provided in Section C abov e, th e aforementioned pr ov is ions do not extend the o riginal warranty period of an y Pr oduct that had either been repaired or replaced by Seller.
(F) Warranty Provisions The above warran t y p rov is ions shall not apply to an y Product (i) which has been repaired , t amper ed wi th, alt ered or modi fied , exce pt b y Sel ler’ s au thor ized ser vice per sonne l; (ii) in w hich the defects or damage to the Product result from no rm al wear and tear, misuse, neglige nc e, im proper storage, water or other liquids , b at te ry leakage, use of parts or ac c es s ories not approved or su pplied by Symbol, or failure to perform ope rator handling and sch eduled maintenanc e ins t ructions supplied b y Seller; (iii) which has been subjected to unusual physical or electrical stress, abuse, or accident, or forces or exposure beyond normal use within the specified operational and environmental parameters set forth in the applicable Product specification; nor shall the above warranty provisions apply to any expendable or consumable items, such as batteries, supplied with the Product.
EXCEPT FOR THE WARR AN T Y OF TITLE AND THE EXPRESS WARRANTIES STATED ABOVE, SELLER DISCLAIMS ALL WARRANTIES ON PRODUCTS FURNISHED HEREUNDER INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTA BILITY AND FITNESS FOR A PARTICULAR USE. ANY IMPLIED WARRANTIES THAT MA Y BE IMPOSED BY LAW ARE LIMITED IN DURA TION TO THE LIMITED WARRANTY PERIOD. SOME ST ATES OR COUNTRIES DO NOT ALLOW A LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR CONSUMER PRODUCTS. IN SUCH STATES OR COUNTRIES, FOR SUCH PRODUCTS, SOME EXCLUSIONS OR LIMITATIONS OF THIS LIMITED WARRANTY MAY NOT APPLY.
The stated express wa rranties are in lieu of all obligations or liabilitie s on t he part of Seller for damages , including but not limited to, special, indirect or consequential damages arising out of or in connection with the use or performan c e of th e Product or service. Seller’s liability for dam ages to Buyer or others res ulting from the us e of any P roduc t or ser vice furn ishe d he reunde r sh all i n no way ex cee d the purc hase pric e of said Product or the fair market value of said service, except in instances of injury to persons or property.
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Service Information
Before you use the unit, it must be configured to operate in your facility’s network and run your applications.
If you have a problem running your unit or using your equipment, contact your facility’s Technical or Systems Support. If there is a problem with the equipment, they will contact the Symbol Support Center:
United States 1-800-653-5350
United Kingdom 0800 328 2424 Asia/Pacific +65-6796-9600 Australia 1-800-672-906 Austria/Österreich 1-505-5794-0 Denmark/Danmark 7020-1718 Finland/Suomi 9 5407 580 France 01-40-96-52-21 Germany/Deutchland 6074-49020 Italy/Italia 2-484441 Mexico/México 5-520-1835 Netherlands/Nederland 315-271700 Norway/Norge +47 2232 4375 South Africa 11-8095311 Spain/España 91 324 40 00
Sweden/Sverige 84452900 +34 91 324 40 00
Latin America Sales Support
Europe/Mid-East Distributor Operations
1-631-738-2400
1-800-347-0178 Inside US +1-954-255-2610 Outside US
Contact local distributor or call +44 118 945 7360
Canada 905-629-7226
Inside Spain
Outside Spain
For the latest version of this guide go to: http://www.symbol.com/manuals.
72-65241-02
Revision A — January 2004
Symbol Techno logies, Inc. One Symbol Plaza Holtsville, NY 11742-1300
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