Symbol MC3100R, MC3100S, MC3190S, MC3190R, MC3190G Integrator Manual

MC31XX Series Mobile Computer

Integrator Guide

MC31XX Series Mobile Computer

Integrator Guide

72E-124292-03

Revision B

March 2015

ii MC31XX Series Mobile Computer Integrator Guide

© 2015 Symbol Technologies, Inc.

No part of this publication may be reproduced or used in any form, or by any electrical or mechanical means,
without permission in writing from Zebra. This includes electronic or mechanical means, such as photocopying,
recording, or information storage and retrieval systems. The material in this manual is subject to change
without notice.

The software is provided strictly on an “as is” basis. All software, including firmware, furnished to the user is on
a licensed basis. Zebra grants to the user a non-transferable and non-exclusive license to use each software
or firmware program delivered hereunder (licensed program). Except as noted below, such license may not be
assigned, sublicensed, or otherwise transferred by the user without prior written consent of Zebra. No right to
copy a licensed program in whole or in part is granted, except as permitted under copyright law. The user shall
not modify, merge, or incorporate any form or portion of a licensed program with other program material, create
a derivative work from a licensed program, or use a licensed program in a network without written permission
from Zebra. The user agrees to maintain Zebra’s copyright notice on the licensed programs delivered
hereunder, and to include the same on any authorized copies it makes, in whole or in part. The user agrees not
to decompile, disassemble, decode, or reverse engineer any licensed program delivered to the user or any
portion thereof.

Zebra reserves the right to make changes to any software or product to improve reliability, function, or design.

Zebra does not assume any product liability arising out of, or in connection with, the application or use of any
product, circuit, or application described herein.

No license is granted, either expressly or by implication, estoppel, or otherwise under any Zebra Technologies
Corporation, intellectual property rights. An implied license only exists for equipment, circuits, and subsystems
contained in Zebra products.

Zebra and the Zebra head graphic are registered trademarks of ZIH Corp. The Symbol logo is a registered
trademark of Symbol Technologies, Inc., a Zebra Technologies company.

Zebra Technologies Corporation
Lincolnshire, IL U.S.A.
http://www.zebra.com

Revision History

Changes to the original manual are listed below:

Change Date Description

-02 Rev A April. 2010 Add Windows Mobile 6.5.3 support with OEM version 02.27.0000, new

-03 Rev A December 2014 Zebra rebranding

-03 Rev B March 2015 Zebra rebranding

iii

memory configurations

iv MC31XX Series Mobile Computer Integrator Guide

Table of Contents

Revision History.................................................................................................................................... iii

About This Guide

Introduction ........................................................................................................................................... xi

Documentation Set ......................................................................................................................... xi

Configurations....................................................................................................................................... xii

Software Versions........................................................................................................................... xii

Chapter Descriptions ............................................................................................................................ xiv

Notational Conventions......................................................................................................................... xv

Related Documents and Software ........................................................................................................ xv

Service Information............................................................................................................................... xvi

Chapter 1: Getting Started

Introduction .......................................................................................................................................... 1-1

Unpacking the Mobile Computer ......................................................................................................... 1-1

Features ............................................................................................................................................... 1-1

Rotating Scan Turret ...................................................................................................................... 1-3

Mobile Computer Startup ..................................................................................................................... 1-6

Install SD Card ............................................................................................................................... 1-6

Install Main Battery ........................................................................................................................ 1-7

Battery Charging .................................................................................................................................. 1-8

Spare Battery Charging ....................................................................................................................... 1-9

Stylus ................................................................................................................................................... 1-10

Starting the Mobile Computer .............................................................................................................. 1-10

Calibration Screen ......................................................................................................................... 1-10

Resetting the Mobile Computer ........................................................................................................... 1-11

Windows CE Devices ..................................................................................................................... 1-11

Windows Mobile 6.1 Devices ......................................................................................................... 1-12

Waking the Mobile Computer .............................................................................................................. 1-13

Main Battery Removal ......................................................................................................................... 1-15

Handstrap Removal and Replacement (MC31XXS/R) ........................................................................ 1-18

Handstrap Removal and Replacement (MC3190G) ............................................................................ 1-18

vi MC31XX Series Mobile Computer Integrator Guide

Chapter 2: Accessories

Introduction .......................................................................................................................................... 2-1

Single Slot Serial/USB Cradle ............................................................................................................. 2-4

Setup .............................................................................................................................................. 2-5

Battery Charging ............................................................................................................................ 2-5

LED Charge Indications ................................................................................................................. 2-6

Communication Setup .................................................................................................................... 2-7

Four Slot Charge Only Cradle ............................................................................................................. 2-8

Setup .............................................................................................................................................. 2-8

Battery Charging ............................................................................................................................ 2-8

Power LED ..................................................................................................................................... 2-9

LED Charge Indications ................................................................................................................. 2-9

Four Slot Ethernet Cradle .................................................................................................................... 2-10

Setup .............................................................................................................................................. 2-10

Ethernet Cradle Drivers (Windows CE 6.0) ................................................................................... 2-10

Ethernet Cradle Drivers (Windows Mobile 6.1) .............................................................................. 2-11

Charging and Communication ....................................................................................................... 2-12

LED Charge Indications ................................................................................................................. 2-13

Speed LED ..................................................................................................................................... 2-13

Link LED ........................................................................................................................................ 2-13

Daisychaining Ethernet Cradles ..................................................................................................... 2-13

Wall Mount Bracket .............................................................................................................................. 2-14

Four Slot Spare Battery Charger ......................................................................................................... 2-17

Setup .............................................................................................................................................. 2-17

Spare Battery Charging ................................................................................................................. 2-17

LED Charge Indications ................................................................................................................. 2-18

Cables .................................................................................................................................................. 2-19

Setup .............................................................................................................................................. 2-20

Battery Charging ............................................................................................................................ 2-20

LED Charge Indications ................................................................................................................. 2-20

Communication Setup .................................................................................................................... 2-20

Universal Battery Charger (UBC) Adapter ........................................................................................... 2-21

Setup .............................................................................................................................................. 2-21

Spare Battery Charging ................................................................................................................. 2-21

UBC Adapter LED Charge Indications ........................................................................................... 2-22

Serial/USB Communication ................................................................................................................. 2-24

Installing Serial/USB Communication Software ................................................................................... 2-24

Chapter 3: ActiveSync

Introduction .......................................................................................................................................... 3-1

Installing ActiveSync ............................................................................................................................ 3-1

Mobile Computer Setup ....................................................................................................................... 3-2

Setting Up an ActiveSync Connection on the Host Computer ............................................................. 3-3

Setting up a Partnership with a Windows CE 6.0 Device .............................................................. 3-4

Synchronization with a Windows Mobile 6.1 Device ...................................................................... 3-6

Chapter 4: Application Deployment for Windows CE

Introduction .......................................................................................................................................... 4-1

Table of Contents vii

Application Design Considerations ...................................................................................................... 4-1

Packaging ............................................................................................................................................ 4-1

Software Installation on Development PC ........................................................................................... 4-1

Platform SDK ................................................................................................................................. 4-2

EMDK for C .................................................................................................................................... 4-2

Installing Other Development Software ......................................................................................... 4-3

Software Updates .......................................................................................................................... 4-3

Windows CE Flash Storage ................................................................................................................. 4-4

FFS Partitions ................................................................................................................................ 4-4

Working with FFS Partitions ........................................................................................................... 4-4

RegMerge.dll .................................................................................................................................. 4-4

CopyFiles ....................................................................................................................................... 4-5

Non-FFS Partitions ........................................................................................................................ 4-5

Downloading Partitions to the Mobile Computer ............................................................................ 4-6

Bootloader ...................................................................................................................................... 4-6

Deployment .......................................................................................................................................... 4-6

Copying Files from a Host Computer ............................................................................................. 4-7

Adding Programs ........................................................................................................................... 4-8

Updating Images ............................................................................................................................ 4-9

Mobility Services Platform .............................................................................................................. 4-16

Creating a Splash Screen .................................................................................................................... 4-17

Chapter 5: Application Deployment for Windows Mobile

Introduction .......................................................................................................................................... 5-1

Application Design Considerations ...................................................................................................... 5-1

Security ................................................................................................................................................ 5-1

Application Security ....................................................................................................................... 5-1

Digital Signatures ........................................................................................................................... 5-1

Device Management Security ........................................................................................................ 5-3

Remote API Security ...................................................................................................................... 5-3

XML Provisioning ................................................................................................................................. 5-4

Creating an XML Provisioning File ................................................................................................. 5-4

XML Provisioning vs. RegMerge and Copy File ............................................................................ 5-4

Packaging ............................................................................................................................................ 5-6

Software Installation on Development PC ........................................................................................... 5-6

EMDK for C .................................................................................................................................... 5-7

Installing Other Development Software ......................................................................................... 5-7

Software Updates .......................................................................................................................... 5-7

Windows Mobile File Storage .............................................................................................................. 5-7

Random Access Memory ............................................................................................................... 5-7

Persistent Storage ......................................................................................................................... 5-8

Application Folder .......................................................................................................................... 5-8

Deployment .......................................................................................................................................... 5-8

Copying Files from a Host Computer ............................................................................................. 5-9

Adding Programs ........................................................................................................................... 5-10

Updating Images ............................................................................................................................ 5-11

Mobility Services Platform .............................................................................................................. 5-12

Creating a Splash Screen .................................................................................................................... 5-12

viii MC31XX Series Mobile Computer Integrator Guide

Chapter 6: Wireless Applications

Introduction .......................................................................................................................................... 6-1

Signal Strength Icon ............................................................................................................................ 6-2

Turning Off the Radio .......................................................................................................................... 6-3

On Device with Windows CE 6.0 ................................................................................................... 6-3

On Device with Windows Mobile 6.1 .............................................................................................. 6-3

Chapter 7: Interactive Sensor Technology Configuration

Introduction .......................................................................................................................................... 7-1

IST Menu ....................................................................................................................................... 7-1

General Tab ................................................................................................................................... 7-2

Power Management Tab ................................................................................................................ 7-3

Display Tab .................................................................................................................................... 7-4

Event Log Tab ................................................................................................................................ 7-4

Chapter 8: Maintenance & Troubleshooting

Introduction .......................................................................................................................................... 8-1

Maintaining the Mobile Computer ........................................................................................................ 8-1

Battery Safety Guidelines .................................................................................................................... 8-1

Storage ................................................................................................................................................ 8-2

Cleaning ............................................................................................................................................... 8-3

Materials Required ......................................................................................................................... 8-3

Cleaning the MC31XX ................................................................................................................... 8-3

Cleaning Cradle Connectors .......................................................................................................... 8-4

Cleaning Frequency ....................................................................................................................... 8-4

Troubleshooting ................................................................................................................................... 8-5

Mobile Computer ............................................................................................................................ 8-5

Single Slot Serial/USB Cradle ........................................................................................................ 8-7

Four Slot Charge Only Cradle ........................................................................................................ 8-7

Four Slot Ethernet Cradle .............................................................................................................. 8-8

Four Slot Spare Battery Charger ................................................................................................... 8-9

UBC Adapter .................................................................................................................................. 8-9

Cables ............................................................................................................................................ 8-10

Appendix A: Technical Specifications

Mobile Computer and Accessory Technical Specifications ................................................................. A-1

Mobile Computer Pin-Outs .................................................................................................................. A-6

Appendix B: Special Software Configurations

Battery Usage Threshold Setting ......................................................................................................... B-1

Registry Setting .............................................................................................................................. B-1

Bluetooth Configuration Setting ........................................................................................................... B-2

Sample Applications and StartUpCtl Configuration ............................................................................. B-3

StartUpCtl Application Configuration ............................................................................................. B-3

Removing Sample Applications and StartUpCtl Application .......................................................... B-3

Table of Contents ix

Appendix C: Windows Mobile 6.5

Introduction .......................................................................................................................................... C-1

Finger Scrolling .................................................................................................................................... C-1

Home Screen ....................................................................................................................................... C-1

Classic Today Screen .................................................................................................................... C-3

Status Bar ...................................................................................................................................... C-4

Tile Bar ........................................................................................................................................... C-6

Start Screen ................................................................................................................................... C-6

Speaker Icon .................................................................................................................................. C-9

Battery Icons .................................................................................................................................. C-9

Connectivity Icon ............................................................................................................................ C-10

Clock Icon ...................................................................................................................................... C-10

Locking the MC3100 ............................................................................................................................ C-10

Microsoft Locking ........................................................................................................................... C-10

Password Locking .......................................................................................................................... C-11

Using the RS507 Hands-free Imager ................................................................................................... C-13

Removing the Battery .......................................................................................................................... C-13

Battery Removal ............................................................................................................................ C-13

Suspend Mode ............................................................................................................................... C-13

USB Configuration ............................................................................................................................... C-14

Glossary

Index

x MC31XX Series Mobile Computer Integrator Guide

About This Guide

Introduction

This guide provides information about setting up and configuring MC31XX mobile computers and accessories.

NOTE Screens and windows pictured in this guide are samples and may differ from actual screens.

For configurations with OEM version 02.27.0000 and Windows Mobile 6.5 operating system, Refer to

Appendix C, Windows Mobile 6.5 for information about new features.

Documentation Set

The documentation set for the MC31XX is divided into guides that provide information for specific user needs.

•

MC31XX Series Quick Start Guide - describes how to use the MC31XXS andMC31XXR mobile computers.

•

MC3190G Quick Start Guide - describes how to use the MC3190G mobile computer.

•

MC31XX Series Mobile Computer User Guide - describes how to use the MC31XX mobile computer.

•

MC31XX Series Mobile Computer Integrator Guide - describes how to set up the MC31XX mobile

computer and the accessories.

•

Microsoft Applications for Windows Mobile 6.1 and CE 6.0 User Guide - describes how to use Microsoft

developed applications.

•

Application Guide for Zebra Devices - describes how to use Zebra developed applications.

•

EMDK Help File - provides API information for writing applications.

xii MC31XX Series Mobile Computer Integrator Guide

Configurations

This guide covers the following configurations:

Configuration Radios Display Memory

MC3100R WPAN: Bluetooth Color 128 MB RAM/

MC3100S WPAN: Bluetooth Color 128 MB RAM/

MC3190G WLAN: 802.11a/b/g

WPAN: Bluetooth

MC3190S WLAN: 802.11a/b/g

WPAN: Bluetooth

MC3190R WLAN: 802.11a/b/g

WPAN: Bluetooth

Color 128 MB RAM/

Color 128 MB RAM/

Color 128 MB RAM/

256 MB Flash
or 256 MB
RAM/512 MB
Flash

256 MB Flash
or 256 MB
RAM/512 MB
Flash

512 MB Flash
or 256 MB
RAM/1 GB
Flash

512 MB Flash
or 256 MB
RAM/1 GB
Flash

512 MB Flash
or 256 MB
RAM/1 GB
Flash

Data

Capture

1D laser
scanner in
rotating
turret

1D laser
scanner in
rotating
turret

1D laser
scanner or
2D imager

1D laser
scanner, 2D
imager or
DPM Imager

1D laser
scanner in
rotating
turret

Operating

System

Windows
CE 6.0
Professional

Windows
CE 6.0
Professional

Windows
CE 6.0
Professional or
Windows
Mobile 6.X
Classic

Windows
CE 6.0
Professional or
Windows
Mobile 6.X
Classic

Windows
CE 6.0
Professional or
Windows
Mobile 6.X
Classic

Keypads

28, 38 or 48
key

28, 38 or 48
key

28, 38 or 48
key

28, 38, 48 key

28, 38, 48 key

Software Versions

This guide covers various software configurations and references are made to operating system or software

versions for:

•

Adaptation Kit Update (AKU) version

•

OEM version

•

BTExplorer version

•

Fusion version.

AKU Version for Windows Mobile 6.X Devices

To determine the Adaptation Kit Update (AKU) version on a Windows Mobile 6.X device:

Ta p Start > Settings > System tab > About icon > Version tab.

About This Guide xiii

ZEBRAMC3100G

ZEBRAMC3100C50B

The second line lists the operating system version and the build number. The last part of the build number

represents the AKU number. For example, Build 20963.1.5.2 indicates that the device is running AKU version

1.5.2.

OEM Version on Windows Mobile 6.X Devices

To determine the OEM software version on a Windows Mobile 6.X device:

Ta p Start > Settings > System tab > System Information icon > System tab.

OEM Software on Windows CE 6.0 Devices

To determine the OEM software version on a Windows CE 6.0 device:

Ta p Start > Settings > Control Panel > System Information icon > System tab.

BTExplorer Software

To determine the BTExplorer software version on a Windows Mobile 6.X or Windows CE 6.0 device:

Ta p BTExplorer icon > Show BTExplorer> File > About.

xiv MC31XX Series Mobile Computer Integrator Guide

Zebra2015

Fusion Software

To determine the Fusion software version on a Windows Mobile 6.X or Windows CE 6.0 device:

Ta p Wireless Strength icon > Wireless Status > Versions.

Chapter Descriptions

Topics covered in this guide are as follows:

•

Chapter 1, Getting Started, describes the mobile computer’s physical characteristics, how to install and

charge the batteries, remove and replace the Strap/Door Assembly and how to start the mobile computer for
the first time.

•

Chapter 2, Accessories, describes the accessories available including cradles, cables and spare battery

chargers. Accessory set up and use is also provided.

•

Chapter 3, ActiveSync, provides instructions on installing ActiveSync, setting up a partnership and

synchronizing information between the mobile computer and a host computer.

•

Chapter 4, Application Deployment for Windows CE, provides instructions for provisioning and deploying

applications on the MC31XX with WinCE 6.0.

•

Chapter 5, Application Deployment for Windows Mobile, provides instructions for provisioning and deploying

applications on the MC31XX with Windows Mobile 6.1.

•

Chapter 6, Wireless Applications, describes how to configure the wireless connection and how the wireless

LANs allow the mobile computers to communicate wirelessly with a host device.

•

Chapter 6, Wireless Applications, explains how to configure the wireless LAN connection.

•

Chapter 7, Interactive Sensor Technology Configuration, explains how to configure interactive sensing

technology on the MC31XX.

•

Chapter 8, Maintenance & Troubleshooting, includes instructions on cleaning and storing the mobile

computer, and provides troubleshooting solutions for potential problems during mobile computer operation.

•

Appendix A, Technical Specifications, includes a table listing the technical specifications for the mobile

computer.

•

Appendix B, Special Software Configurations, provides instructions for configuring battery usage threshold

and Bluetooth and sample applications on Windows CE.

•

Appendix C, Windows Mobile 6.5, explains the new features in Windows 6.5.3.

Notational Conventions

The following conventions are used in this document:

•

The term “mobile computer” refers to the series of Zebra MC31XX.

•

Italics are used to highlight the following:

• Chapters and sections in this and related documents

• Dialog box, window and screen names

• Drop-down list and list box names

• Check box and radio button names

• Icons on a screen.

About This Guide xv

•

Bold text is used to highlight the following:

• Key names on a keypad

• Button names on a screen.

•

Bullets (•) indicate:

• Action items

• Lists of alternatives

• Lists of required steps that are not necessarily sequential.

•

Sequential lists (e.g., those that describe step-by-step procedures) appear as numbered lists.

Related Documents and Software

The following documents provide more information about the MC31XX mobile computers.

•

MC3100 Series Quick Start Guide p/n 72-124259-xx

•

MC3190G Quick Start Guide, p/n 72-124276-xx

•

MC3100 Regulatory Guide, p/n 72- 114046-xx

•

MC3100 User Guide, p/n 72E-124289-xx

•

Application Guide for Zebra Devices, p/n 72-68901-xx

•

Microsoft® Applications for Mobile and WinCE 6.0 User Guide, p/n 72E-78456-xx

•

Microsoft® Applications for Mobile 6 User Guide, p/n 72E-108299-xx

•

Windows CE Platform SDK for MC3100c50, available at: http://www.zebra.com/support

xvi MC31XX Series Mobile Computer Integrator Guide

•

Developer Kit for C (SMDK for C), available at: http://www.zebra.com/support

•

ActiveSync software, available at: http://www.microsoft.com.

For the latest version of this guide and all guides, go to: http://www.zebra.com/support.

Service Information

If you have a problem with your equipment, contact Zebra support for your region. Contact information is available

at: http://www.zebra.com/support.

When contacting support, please have the following information available:

•

Serial number of the unit

•

Model number or product name

•

Software type and version number

Zebra responds to calls by email, telephone or fax within the time limits set forth in support agreements.

If your problem cannot be solved by Zebra Support, you may need to return your equipment for servicing and will

be given specific directions. Zebra is not responsible for any damages incurred during shipment if the approved

shipping container is not used. Shipping the units improperly can possibly void the warranty.

If you purchased your business product from a Zebra business partner, contact that business partner for support.

Chapter 1 Getting Started

Introduction

This chapter describes the mobile computer’s physical characteristics, how to install and charge the batteries, how

to remove and replace the handstrap and how to start the mobile computer for the first time.

Unpacking the Mobile Computer

Carefully remove all protective material from around the mobile computer and save the shipping container for later

storage and shipping. Verify that the equipment listed below is included:

•

Mobile computer

•

Battery

•

Regulatory Guide

•

Quick Start Guide.

Inspect the equipment for damage. If any equipment is missing or damaged, contact Zebra Support immediately.

See page xvi for contact information.

Features

There are three versions of the MC31XX mobile computers, the MC31XXS with 1D laser and 2D Imager, the

MC31XXR with Rotating Scan Turret and the MC3190G with 1D laser and 2D Imager. For more information on the

Rotating Scan Turret, see Figure 1-3 on page 1-3.

1 - 2 MC31XX Series Mobile Computer Integrator Guide

Keypad

Indicator LED Bar

Display

Scan LED Indicator

(red/green)

Power

Scan Buttons

MC31XXR

MC31XXS

Rotating Scan

Turret

Receiver (WLAN only)

Microphone

(WLAN only)

Scan LED

Indicators

(red/green)

Charge LED

Indicator

(amber)

Figure 1-1

MC31XXS and MC31XXR Mobile Computers (Front View)

Getting Started 1 - 3

Handstrap

Scan Window

Stylus

MC31XXS

MC31XXR

Latches

Handstrap Screws

Stylus Holder

Headset Jack

(WLAN only)

Headset Jack

(WLAN only)

Scan Window

Speaker

Speaker

Handstrap

Position Stop

Position Stop

Position Stop

Rotating Scan Turret

Figure 1-2

MC31XXS and MC31XXR Mobile Computers (Back View)

The MC31XXR mobile computer features a Rotating Scan Turret with three position stops. This feature offers

greater scanning flexibility.

CAUTION Do not try to rotate turret past side position stops. Damage to device can occur.

Figure 1-3

Rotating Scan Turret

1 - 4 MC31XX Series Mobile Computer Integrator Guide

Keypad

Indicator LED Bar

Display

Power

Scan Button

Trigger

Scan LED

Indicators

(red/green)

Charge LED

Indicator

(amber)

Scan LED

Indicator

(red/green)

Handstrap

Microphone

Figure 1-4

MC3190G Mobile Computer (Front View)

Getting Started 1 - 5

Speakers

Trigger

Scan LED

Indicator

(red/green)

Headset Jack

Stylus Silo

Figure 1-5

MC3190G Mobile Computer (Back View)

1 - 6 MC31XX Series Mobile Computer Integrator Guide

SD Card Retaining Door

SD Card

Mobile Computer Startup

To start using the mobile computer:

•

Install the SD card.

•

Install the main battery.

•

Charge the main battery and the backup battery.

•

Start the mobile computer.

Install SD Card

The Secure Device (SD) card provides secondary non-volatile storage (the flash memory is slower than RAM). The

SD card holder is located under the battery.

CAUTION Follow proper Electro-Static Discharge (ESD) precautions to avoid damaging the SD card. Proper ESD

precautions include, but are not limited to, working on an ESD mat and ensuring that the operator is
properly grounded.

To insert the SD card:

1. Lift the SD card retaining door.

2. Position the SD card, with the contacts down, into the SD card slot. The SD card corner notch fits into the slot

only one way.

3. Close SD card retaining door.

Do not use the SD card slot for any other accessories.

NOTE Select SD cards with environmental and/or the write cycle performance specifications that meet or exceed the

application requirements.

Figure 1-6

Inserting the SD Card

Getting Started 1 - 7

Battery

Door

Latches

Install Main Battery

If the main battery is charged, the mobile computer can be used immediately. If the main battery is not charged,

see Battery Charging on page 1-8. To remove the main battery, see Main Battery Removal on page 1-15.

To install the main battery:

1. Remove the battery door.

2. Insert the battery into the slot, bottom first and press the battery gently into the slot. The battery clip locks the

battery into place.

Figure 1-7

3. With the latches in the open position, replace the battery door, top first and press to close.

Figure 1-8

4. Rotate the latches (to the lock position) to lock the door in place.

Insert Battery

Insert Battery Door

1 - 8 MC31XX Series Mobile Computer Integrator Guide

Figure 1-9

Close Latches

Battery Charging

CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page 8-1.

Use the mobile computer cradles, cables and spare battery chargers to charge the mobile computer main battery.

The main battery can be charged before insertion into the mobile computer or after it is installed. There are two

main batteries for the MC31XX, the Standard Battery (1X) and the Extended Life Battery (2X). The standard

capacity battery ships from the factory in all MC31X0-R configurations. The Extended Life Battery ships from the

factory in all MC31X0-S and MC31X0-G configurations. To install an Extended Life Battery in the MC31X0-R

configurations, purchase an Extended Life Battery and a Brick Extended Life Battery door. Use one of the spare

battery chargers to charge the main battery (out of the mobile computer) or one of the cradles to charge the main

battery while it is installed in the mobile computer.

Before using the mobile computer for the first time, fully charge the main battery until the amber Charge LED

Indicator remains lit (see Table 1-1 on page 1-9 for charge status indications). The Standard Battery fully charges in

less than five hours and the Extended Life Battery fully charges in less than eight hours.

The mobile computer is equipped with a memory backup battery which automatically charges from the main

battery whether or not the mobile computer is operating or is in suspend mode. The memory backup battery retains

data in memory for at least 30 minutes when the mobile computer’s main battery is removed or fully discharged.

When the mobile computer is used for the first time or after the memory backup battery has fully discharged, the

memory backup battery requires approximately 15 hours to fully charge. Do not remove the main battery from the

mobile computer for 15 hours to ensure that the memory backup battery fully charges. If the main battery is

removed from the mobile computer or the main battery is fully discharged, the memory backup battery completely

discharges in several hours.

When the main battery reaches a very low battery state, the combination of main battery and backup battery

retains data in memory for at least 72 hours.

NOTE Do not remove the main battery within the first 15 hours of use. If the main battery is removed before the

backup battery is fully charged, data may be lost.

Batteries must be charged within the 0° to +40° C (32° to 104° F) ambient temperature range.

The following accessories can be used to charge the batteries:

Getting Started 1 - 9

•

Cradles (and a power supply):

• Single Slot Serial/USB Cradle

• Four Slot Cradles.

•

Cables (and a power supply):

• USB Client Charge Cable.

•

Spare Battery Chargers (and a power supply):

• Single Slot Serial/USB Cradle

• Four Slot Spare Battery Charger

• Universal Battery Charger (UBC) Adapter.

To charge the mobile computer using the cradles:

1. Insert the mobile computer into a cradle. See Chapter 2, Accessories for accessory information.

2. The mobile computer starts to charge automatically. The amber Charge LED Indicator indicates the charge

status. See Table 1-1 on page 1-9 for charging indications.

To charge the mobile computer using the cables:

1. Connect the MC3100 Communication/Charge Cable to the appropriate power source and connect to the

mobile computer. See Chapter 2, Accessories for accessory setup.

2. The mobile computer starts to charge automatically. The amber Charge LED Indicator indicates the charge

status. See Table 1-1 on page 1-9 for charging indications.

Table 1-1

Off Mobile computer not placed correctly in the cradle; cable not connected correctly;

Fast Blinking Amber Error in charging; check placement of the mobile computer.

Slow Blinking Amber Mobile computer is charging.

Solid Amber Charging complete.

Mobile Computer LED Charge Indicators

LED Indication

Spare Battery Charging

There are three accessories that can be used to charge a spare battery:

charger is not powered.

Note: When the battery is initially inserted in the mobile computer, the amber LED
flashes once if the battery power is low or the battery is not fully inserted.

•

Single Slot Serial/USB Cradle

•

Four Slot Spare Battery Charger

•

UBC Adapter.

To charge a spare battery:

1. Connect the charging accessory to the appropriate power source. See Chapter 2, Accessories for setup

instructions.

1 - 10 MC31XX Series Mobile Computer Integrator Guide

2. Insert the spare battery into the spare battery charging slot and gently press down on the battery to ensure

proper contact.

The battery starts to charge automatically. The charge LED Indicator lights to indicates the charge status. See

Chapter 2, Accessories for charging indications. The Standard Battery usually fully charges in less than five hours

and the Extended Life Battery usually fully charges in less than eight hours.

Stylus

Use the stylus to select items and enter information on the screen. The stylus functions as a pen and a mouse. Tap

the touch screen once with the stylus to select options and open menu items.

To remove the stylus, slide the stylus out of the stylus holder. To store the stylus, push the stylus back into the

stylus holder in the handstrap (MC31XXR/S) or stylus silo (MC3190G).

Starting the Mobile Computer

When the mobile computer is powered on for the first time, it initializes. The splash screen appears for a short

period of time, followed by the Calibration screen.

Figure 1-10

On Windows CE 6.0 configurations, after the calibration procedure is performed the factory default settings launch

the Sample Applications window displays. Application specific shells may provide application specific windows

instead of the Demo window. These screens also appear when a cold boot is performed.

If the mobile computer does not power on, see Resetting the Mobile Computer on page 1-11.

Splash Screen

Calibration Screen

Use the Calibration screen to align the touch screen:

1. Remove the stylus from the stylus holder.

2. Carefully press and briefly hold the tip of stylus on the center of the Calibration screen target. Repeat the

procedure as the target moves and stops at different locations on the screen. This enters the new calibration
settings.

Getting Started 1 - 11

Figure 1-11

3. Once all of the new calibration settings are input, tap the screen or press ENTER button to save the new

Calibration Screen

calibration settings. Press ESC to discard the new calibration settings.

Resetting the Mobile Computer

Windows CE Devices

If the mobile computer stops responding to input, reset it. There are two reset functions, warm boot and cold boot.

A warm boot restarts the mobile computer by closing all running programs. All data that is not saved is lost.

A cold boot also restarts the mobile computer, but erases all stored records and entries from RAM. In addition it

returns formats, preferences and other settings to the factory default settings.

Perform a warm boot first. If the mobile computer still does not respond, perform a cold boot.

Performing a Warm Boot

To perform a warm boot:

1. Press the Power button for five seconds. As soon as the MC31XX starts to boot release the Power button.

CAUTION Files that remain open during a warm boot may not be retained.

Figure 1-12

Splash Screen (Warm Boot)

1 - 12 MC31XX Series Mobile Computer Integrator Guide

Performing a Cold Boot

A cold boot restarts the mobile computer and erases all user stored records and entries from RAM. Never perform

a cold boot unless a warm boot does not solve the problem.

CAUTION Cold boot resets the mobile computer, to the default settings. All added applications and all stored data are

removed. Do not cold boot without support desk approval.

To perform a cold boot:

1. Simultaneously press and then release the 1, 9 and Power keys. Do not hold down any other keys or buttons.

As the mobile computer initializes, the splash window, Figure 1-13, appears.

Figure 1-13

2. Calibrate the touch screen. See Calibration Screen on page 1-10 to calibrate the mobile computer screen.

Splash Screen (Cold Boot)

Windows Mobile 6.1 Devices

There are three reset functions, warm boot, cold boot and clean boot. A warm boot restarts the mobile computer

and closes all running programs. A cold boot also restarts the mobile computer and closes all running programs but

also initializes some drivers. Data saved in flash memory or a memory card is not lost.

Perform a warm boot first. This restarts the mobile computer and saves all stored records and entries. If the mobile

computer still does not respond, perform a cold boot.

Performing a Warm Boot

To perform a warm boot press the Power button for five seconds. As soon as the MC31XX starts release the

Power button.

Figure 1-14

Splash Screen (Warm Boot)

Getting Started 1 - 13

Performing a Cold Boot

To perform a cold boot, simultaneously press and then release the 1, 9 and Power keys. Do not hold down any

other keys or buttons.

Figure 1-15

Splash Screen (Cold Boot)

Performing a Clean Boot

CAUTION A clean boot should only be performed by an authorized system administrator. You must connect the

MC31XX to AC power during a clean boot.

Removing AC power from the MC31XX during a clean boot may render the MC31XX inoperable.

A clean boot resets the MC31XX to the factory default settings. All data in the Application folder is retained. You

must download the Clean Boot Package file from the Support Central web site (http://www.zebra.com/support

install on the MC31XX.

To perform a clean boot:

1. Download the MC31XX Clean Boot Package from the Support Central web site. Follow the instructions

included in the package for installing the package onto the MC31XX.

2. Simultaneously press and release the Power button and the 1 and 9 keys.

3. Immediately, as soon as the device starts to boot and before the splash screen is visible, press and hold the

left scan button.

4. Insert the MC31XX into a powered cradle or cable.

5. The MC31XX updates and then re-boots.

) and

6. After successful clean boot, the calibration screen appears.

Waking the Mobile Computer

The wakeup conditions define what actions wake up the mobile computer after it has gone into suspend mode. The

mobile computer can go into suspend mode by either pressing the Power button or automatically by Control Panel

time-out settings. These settings are configurable and the factory default settings are shown in Table 1-2.

1 - 14 MC31XX Series Mobile Computer Integrator Guide

WinCE

Windows Mobile

Table 1-2

Wakeup Default Settings

Condition for Wakeup Power Button Automatic Time-out

AC power is applied. No Yes

Mobile computer is inserted into a cradle. No Yes

Mobile computer is removed from a cradle. No Yes

Mobile computer is connected to a USB device. No Yes

Mobile computer is disconnected from a USB device. No Yes

A key is pressed. No Yes

The scan triggered is pressed. No Yes

The screen is touched. No No

Wireless LAN activity is detected. No No

USB Host No No

On Motion Yes Yes

Bluetooth Yes Yes

To access the Wakeup settings:

On Windows Mobile 6.1 devices, tap Start > Settings > Power icon > Wakeup tab.

On WinCE 6.0 devices, tap Start > Settings > Control Panel > Power icon > Wakeup tab.

Figure 1-16

Wakeup Tab

Main Battery Removal

Latches

To remove the main battery from an MC31XXS/R:

NOTE On devices with Windows Mobile 6.5.3, a dialog box appears when pressing the Power button. See Removing

the Battery on page C-13 for more information.

1. If the MC31XXS/R is in suspend mode, press the Power button to wake the device.

2. Press the power button to place the MC31XXS/R in suspend mode.

3. Wait for the red Decode LED to turn on and then turn off.

4. Rotate the latches to the open position.

CAUTION Do not lift up on the latches when removing the door. Lift up on the handstrap only.

Getting Started 1 - 15

Figure 1-17

5. Lift the door off, bottom first.

Figure 1-18

6. With finger, press the battery clip in (at the top of the battery) and lift the battery out top first.

Open Latches

Lift Battery Door

WARNING! Do not use a tool to remove the battery.

1 - 16 MC31XX Series Mobile Computer Integrator Guide

Battery Clip

Figure 1-19

Remove Battery

To remove the main battery from an MC3190G:

NOTE On devices with Windows Mobile 6.5.3, a dialog box appears when pressing the Power button. See Removing

the Battery on page C-13 for more information.

1. If the MC3190G is in suspend mode, press the Power button to wake the device.

2. Press the Power button to place the MC3190G in suspend mode.

3. Wait for the red Decode LED to turn on and then turn off.

4. Rotate the latches to the open position.

Figure 1-20

5. Lift the door off, bottom first.

Open Latches

CAUTION Do not lift up on the latches when removing the door. Lift up on the handstrap only.

Getting Started 1 - 17

Figure 1-21

6. With two finger, press the battery toward the bottom of the mobile computer and lift the battery out top first.

Figure 1-22

Lift Door

WARNING! Do not use a tool to remove the battery.

Press the Battery Toward Bottom of the MC3190G

1 - 18 MC31XX Series Mobile Computer Integrator Guide

Screws

#00 Phillips

Screwdriver

Mounting
Clip

Strap Loop

Mounting
Clip

Handstrap Removal and Replacement (MC31XXS/R)

To remove the handstrap:

1. Use a #00 Phillips screwdriver to remove the screws.

2. Lift the mounting clip.

3. Slide the mounting clip out of the strap loop.

4. Open the handstrap flap and pull the handstrap through the battery door mounting slot.

Figure 1-23

Strap/Door Removal and Replacement (MC31XXS/R)

To replace the handstrap:

1. Feed the mounting clip through the strap loop.

2. Secure the mounting clip to the housing using the two screws.

3. Feed the handstrap through the slot on the battery door.

4. Attach the hook material to the loop material and press together.

Handstrap Removal and Replacement (MC3190G)

To remove the handstrap:

1. Slip the button through the loop.

Getting Started 1 - 19

Button

Loop

Figure 1-24

2. Remove loop section from handle.

3. Separate the loop and hook tape and pull the handstrap through the slot in the battery door.

Figure 1-25

Remove Button from Loop

Remove Handstrap from Battery Door Slot

To install a new handstrap:

1. Insert one end of the loop section into the mounting slot in the handle.

2. Thread the other end of the loop section through the loop and pull to tighten the loop.

Figure 1-26

3. Slip the button into the loop section.

Thread Loop

1 - 20 MC31XX Series Mobile Computer Integrator Guide

Button

Loop

Figure 1-27

4. Thread the end of the handstrap into the slot in the battery door.

Figure 1-28

5. Press the hook material against the loop material.

Slip Button Through Loop

Thread Handstrap into Battery Door Slot

Chapter 2 Accessories

Introduction

The MC31XX accessories provide a variety of product support capabilities. Accessories include cradles, cables

and spare battery chargers. Table 2-1 lists the MC31XX accessories.

Table 2-1

Cradles

Single Slot Serial/USB Cradle CRD3000-1001RR Charges the mobile computer main battery and a spare

Four Slot Ethernet Cradle CRD3000-4001ER Charges up to four mobile computers and provides

Four Slot Charge Only Cradle CHS3000-4001CR Charges up to four mobile computers.

Mounting Bracket 8710-050006-01R Used to mount four slot cradles onto a wall.

Chargers

Four Slot Spare Battery
Charger

Universal Battery Charger
(UBC)

MC31XX Universal Battery
Charger Adapter (UBC)

MC31XX Accessories

Accessory Part Number Description

battery, and synchronizes the mobile computer with a
host computer through either a serial or USB
connection.

Ethernet communications.

SACX000-4000CR Charges up to four mobile computer spare batteries.

UBC2000-I500DR Chargers up to four batteries.

21-32665-45AR Adapts the UBC for use with MC31XX batteries.

UBC Mounting Bracket KT-32665-01R Used to mount UBC onto a wall.

Charge Only Cable 25-70103-03R Plugs into a vehicle cigarette lighter to charge the

mobile computer.

Auto-charge Cable 25-67873-03R Provides power to the mobile computer

2 - 2 MC31XX Series Mobile Computer Integrator Guide

Table 2-1

Power Supply for Single Slot
Serial/USB Cradle

Power Supply for Four Slot
Cradles

Power Supply for Charging
Cables

US AC Line Cord 23844-00-00R Provides power to the 3-wire power supplies.

Cables

USB Client Charge Cable 25-67868-03R Provides USB client communication capabilities and

USB Host Charge Cable 25-67869-03R Provides USB host communication capabilities and

RS232 Charge Cable 25-67866-03R Provides RS232 communication capabilities and

O’Neil Printer Cable 25-91512-01R Provides printer specific communication capabilities.

MC31XX Accessories (Continued)

Accessory Part Number Description

KT-14000-148R Provides power to the Single Slot Serial/USB Cradle

and Four Slot Battery Charger.

50-14000-241R Provides power to the Four Slot Charge Only and

Ethernet Cradles.

50-14000-249R Provides power to the charge only, serial cable and

USB cable.

charges the mobile computer.

charges the mobile computer.

charges the mobile computer.

Zebra Printer Cable 25-91513-01R Provides printer specific communication capabilities.

Zebra Road Warrior Printer
Cable

Single Slot Cradle RS232
Cable

Single Slot Cradle USB Cable 25-68596-01R Provides USB communication through the Single Slot

Miscellaneous

Magnetic Stripe Reader MSR3000-100R Reads magnetic stripe cards.

Modem Dongle MDM9000-100R Provides modem connectivity through mobile computer

Modem Adapter Cable 25-63856-01R Connects Modem Dongle to Single Slot Serial/USB

Cradle Modem Kit KT-MC3000SERMODEMRProvides modem connectivity to the Single Slot

Modem Kit KT-70924-01R Provides modem connectivity to the mobile computer.

25-91514-01R Provides printer specific communication capabilities.

25-63852-01R Provides serial host communication through the Single

Slot Serial/USB cradle.

Serial/USB cradle.

or Single Slot Serial/USB cradle.

cradle.

Serial/USB cradle. Kit includes Modem Dongle and
Modem Adapter Cable.

Kit includes Modem Dongle and Modem Cable.

Modem Cable 25-70924-01R Connects the Modem Dongle to the mobile computer.

Accessories 2 - 3

Table 2-1

Headset Adapter Cable:
MC3100 2.5 mm jack with
unique locking screw to bare
wires

Headset Adapter cable:
MC3100 2.5mm jack with
unique locking screw to
Headsets like VXI and RCH50

MC31XXR Audio Jack Cover 11-128366-02R Replacement audio jack cover for the MC31XXR

MC31XXS Audio Jack Cover 11-128366-01R Replacement audio jack cover for the MC31XXS

MC3190G Audio Jack Cover 11-128366-03R Replacement audio jack cover for the MC3190G

2740 mAh Battery BTRY-MC3XKAB0E

MC31XX Accessories (Continued)

Accessory Part Number Description

25-124389-01R Connects a headset with unique Quick Disconnect

Connector to the mobile computer. Bare wires can be
soldered to user defined unique Quick Disconnect
Connector.

25-124411-01R Connects a VXI and RCH50 headset to the mobile

computer.

(5-pack).

(5-pack)

(5-pack)

Replacement standard capacity (1X) battery.
BTRY-MC3XKAB0E-10
BTRY-MC3XKAB0E-50

10-pack

50-pack.

4800 mAh Battery BTRY-MC31KAB02

BTRY-MC31KAB02-10
BTRY-MC31KAB02-50

UBC Power Supply Kit KT-32665-02R Provides power to the Universal Battery Charger.

DC Line Cord 50-16002-042R Provides power from the power supply to the Four Slot

MC31XXR/S Stylus 11-42794-03R Replacement stylus (3-pack).

MC31XXR/S Stylus 11-42794-50R Replacement stylus (50-pack).

MC31XXR/S Tether 11-42722-03R Replacement tether (3-pack).

MC31XXR/S Tether 11-42722-50R Replacement tether (50-pack).

MC31XXR/S Stylus and Tether
Kit

MC31090G Stylus KT-68144-10R Replacement stylus for MC3190G (3-pack).

MC3190G Stylus KT-68144-50R Replacement stylus for MC3190G (50-pack).

MC3190G Stylus and Tether KT-81680-03R Replacement stylus and tether for MC3190G (3-pack).

11-43912-03R Replacement stylus and tether kit (3-pack).

Replacement extended capacity (2X) battery.

10-pack

50-pack.

Ethernet cradle or Four Slot Charge Only cradle.

MC3190G Stylus and Tether KT-81680-50R Replacement stylus and tether for MC3190G (50-pack).

MC3190G Handstrap SG-MC3123242-01R Replacement handstrap for MC3190G.

2 - 4 MC31XX Series Mobile Computer Integrator Guide

Table 2-1

MC3190G Handstrap Button KT-97258-01R Replacement button for MC3190G handstrap

MC31XXR/S Handstrap SG-MC3123243-01R Replacement handstrap for MC31XXR and MC31XXS.

MC31XX 1X Battery Door KT-128372-01R Replacement 1X battery door for MC31XXR and

MC31XX 2X Battery Door KT-128373-01R Replacement 2X battery door for MC31XXR and

MC3190G 2X Battery Door KT-128374-01R Replacement 2X battery door for MC3190G.

Plastic Holster 8710-050005-01R Provides a clip on holder for the MC31XXR and

Fabric Holster SG-MC3021212-01R Provides a soft, clip on holder and a shoulder strap for

Fabric Holster 11-76201-02R Provides a soft holder for MC3190G and used with a

Belt 11-08062-02R Belt for fabric holster.

MC31XX Accessories (Continued)

Accessory Part Number Description

(250-pack).

MC31XXS.

MC31XXS.

MC31XX S.

the mobile computer.

shoulder strap.

MC3190G Rubber Boot 11-72959-04R Provides additional protection for both the laser and

MC31XXS Rubber Boot 11-70899-04R Provides additional protection for both the laser and

MC31XXR Rubber Boot BOOTSCANTURRETR Provides additional protection for the MC31XXR.

Screen protector KT-82057-03R Replacement screen protectors (3-pack).

Single Slot Serial/USB Cradle

CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page 8-1.

This section describes how to set up and use the Single Slot Serial/USB cradle. For cradle setup, see Figure 2-2.
For communications setup procedures, see Chapter 3, ActiveSync.

The Single Slot Serial/USB cradle:

•

Provides 5.4VDC power for operating the mobile computer, charging the battery and charging a spare
battery.

•

Provides a serial port and a USB port (mini AB receptacle) for data communication between the mobile
computer and a host computer or other serial devices (e.g., a printer).

imager configurations.

imager configurations.

•

Synchronizes information between the mobile computer and a host computer. With customized or third party
software, it can also synchronize the mobile computer with corporate databases.

Setup

USB Port

USB Port

Serial Port

DC Cable

Power Supply

Power Port

Serial Cable

Serial Port

USB Cable

AC Line Cord

Accessories 2 - 5

•

Provides serial connection through the serial pass-through port for communication with a serial device, such
as a host computer. For communication setup procedures, see Chapter 3, ActiveSync.

•

Provides USB connection through the USB pass-through port for communication with a USB device, such as
a host computer. For communication setup procedures, see Chapter 3, ActiveSync.

NOTE The cradle requires a dedicated port on the host computer. Select either serial or USB for communications, do

not connect the cradle to both serial and USB ports.

Figure 2-1

Single Slot Serial/USB Cradle Setup

Battery Charging

The Single Slot Serial/USB cradle can charge the mobile computer main battery and a spare battery
simultaneously.

To charge the mobile computer:

1. Connect the Single Slot Serial/USB cradle to a Zebra approved power source.

2. Slide the mobile computer into the mobile computer slot. The amber Charge LED Indicator indicates the mobile

computer battery charging status. The Standard Battery charges in less than five hours and the Extended Life
Battery charges in less than eight hours. See Table 2-2 for charging status indications.

2 - 6 MC31XX Series Mobile Computer Integrator Guide

Scan/Charge

Indicator
LED Bar

Mobile

Computer Slot

Spare
Battery

Spare Battery

Charging LED

Power Port

Serial Port

USB Port

Spare
Battery
Charging
Slot

Battery
Clip

Charge LED

Indicator

(amber)

LED Charge Indications

Figure 2-2

3. When charging is complete, remove the mobile computer from the mobile computer slot.

Single Slot Serial/USB Cradle

To charge a spare battery:

1. Connect the Single Slot Serial/USB cradle to a Zebra approved power source.

2. Insert the spare battery into the spare battery charging slot, bottom first, and pivot the top of the battery down

onto the contact pins.

3. Gently press down on the battery to ensure proper contact.

4. The cradle Spare Battery Charging LED indicates the spare battery charging status. The Standard Battery

usually charges in less than five hours and the Extended Life Battery usually charges in less than eight hours.
See Table 2-2 for charging status indications.

5. When charging is complete, press the battery clip and lift the battery out of the slot.

WARNING! Do not use a tool to remove the battery.

The Single Slot Serial/USB cradle uses the amber Charge LED Indicator to indicate MC31XX battery charging
status and the Spare Battery Charging LED to indicate spare battery charging status. See Table 2-2 for charging
status indications.

Accessories 2 - 7

Table 2-2

Mobile Computer Charging (LED on mobile computer)

Off Mobile computer not placed correctly in the cradle; cable not connected correctly;

Fast Blinking Amber Error in charging; check placement of mobile computer.

Slow Blinking Amber Mobile computer is charging.

Solid Amber Charging complete.

Spare Battery Charging (LED on cradle)

Off No spare battery in slot; spare battery not placed correctly; cradle is not powered.

Fast Blinking Amber Error in charging; check placement of spare battery.

Slow Blinking Amber Spare battery is charging.

Solid Amber Charging complete.

LED Charging Status Indicators

LED Indication

charger is not powered.

Note: When the battery is initially inserted in the mobile computer, the amber LED
flashes once if the battery power is low or the battery is not fully inserted.

Communication Setup

To connect the Single Slot Serial/USB cradle to a serial or USB device:

1. Connect Single Slot Serial/USB cradle cable to the communications port.

2. Slide the mobile computer into the mobile computer slot. The amber Charge LED Indicator indicates the mobile

computer battery charging status and that the mobile computer is seated in the cradle. For more information on
communications setup procedures, see Chapter 3, ActiveSync.

2 - 8 MC31XX Series Mobile Computer Integrator Guide

AC Line Cord

Power Supply

DC Cable

Power Port

Four Slot Charge Only Cradle

CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page 8-1.

The Four Slot Charge Only cradle:

•

Provides 5.4VDC power for operating the mobile computer and charging the battery.

•

Simultaneously charges up to four mobile computers.

Setup

Connect the Four Slot Charge Only cradle to a Zebra approved power source.

Figure 2-3

Four Slot Charge Only Cradle, Setup

Battery Charging

The Four Slot Charge Only cradle can charge up to four mobile computers simultaneously.

To charge the mobile computer:

1. Connect the Four Slot Charge Only cradle to a Zebra approved power source.

2. Slide the mobile computer into the mobile computer slot.

Accessories 2 - 9

Power LED

Scan/Charge
Indicator LED Bar

Mobile Computer
Slot

Charge LED
Indicator (amber)

Figure 2-4

3. The mobile computer amber Charge LED Indicator indicates the mobile computer battery charging status. The

Four Slot Charge Only Cradle

Standard Battery usually charges in less than five hours and the Extended Life Battery usually charges in less
than eight hours. See Table 2-2 on page 2-7 for charging status indications.

4. When charging is complete, remove the mobile computer from the cradle.

Power LED

The green Power LED lights to indicate that the Four Slot Charge Only cradle is connected to a power source.

LED Charge Indications

The Four Slot Charge Only cradle uses the amber Charge LED Indicator to indicate battery charging status. See

Table 2-2 on page 2-7 for charging status indications.

2 - 10 MC31XX Series Mobile Computer Integrator Guide

Power Port

Ethernet Port 1

Ethernet Switch

Connection

Four Slot Ethernet Cradle

CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page 8-1.

This section describes how to set up and use a Four Slot Ethernet cradle with the mobile computer.

The Four Slot Ethernet cradle:

•

Provides 5.4 VDC power for operating the mobile computer.

•

Connects the mobile computer (up to four) to an Ethernet network.

You cannot ActiveSync using the Four Slot Ethernet cradle. To ActiveSync with a host computer, use the SIngle
Slot Serial/USB cradle.

Setup

Connect the Ethernet cradle (Ethernet port 1) to an Ethernet hub or a port on the host device. Connect the Ethernet
cradle (power port) to a Zebra approved power supply.

Figure 2-5

Ethernet Cradle Drivers (Windows CE 6.0)

The Ethernet cradle drivers are pre-installed on the MC31XX and initiate automatically when the MC31XX is
placed in a properly connected Four Slot Ethernet cradle.

When the mobile computer is inserted into the Four Slot Ethernet cradle, the LAN icon indicates that the mobile
computer is connected to a network.

Double-tap the LAN icon to open the LANNDS1 window. This window display the TCP/IP information for the
mobile computer.

Four Slot Ethernet Cradle Connection

Accessories 2 - 11

LAN Icon

Figure 2-6

LANNDS1 Window

Ethernet Cradle Drivers (Windows Mobile 6.1)

The MC31XX includes Ethernet cradle drivers that initiate automatically when you place the MC31XX in a properly
connected Four Slot Ethernet cradle. After inserting the MC31XX, configure the Ethernet connection:

Ta p Start > Settings > Connections tab >WiFi icon. The Configure Network Adapters window appears.

Figure 2-7

1. In the My network card connects to: drop-down list, select the appropriate connection.

2. In the Tap an adapter to modify settings: list, select NE2000 Compatible Ethernet Driver.

Configure Network Adapters Window

Figure 2-8

3. In the IP address window, select the appropriate radio button:

•

IP Address Tab

Use server-assigned IP address

or

2 - 12 MC31XX Series Mobile Computer Integrator Guide

Link LED

Scan/Charge Indicator LED Bar

Mobile Computer Slot

Charge LED Indicator (amber)

Speed LED

•

Use specific IP address. Enter the IP address, Subnet mask, and Default gateway, as needed.

4. Tap the Name Servers tab.

Figure 2-9

5. Enter the appropriate DNS, Alt DNS, WINS, and Alt WINS server addresses.

6. Ta p ok.

7. Ta p ok to exit.

Name Servers Tab

Charging and Communication

Insert the mobile computer into a slot to begin charging and initiate communication.

Figure 2-10

Four Slot Ethernet Cradle

Accessories 2 - 13

Ethernet Port 1

Ethernet Port 2

Link LED

Speed LED

LED Charge Indications

The charge LED shows the status of the battery charging in the mobile computer. The Standard Battery usually
charges in less than five hours and the Extended Life Battery usually charges in less than eight hours. See Tab le

2-2 on page 2-7 for charging status indications.

Speed LED

The green Speed LED lights to indicate that the transfer rate is 100 Mbps. When it is not lit it indicates that the
transfer rate is 10Mbps.

Link LED

The yellow Link LED blinks to indicate activity, or stays lit to indicate that a link is established. When it is not lit it
indicates that there is no link.

Daisychaining Ethernet Cradles

Daisychain up to four cradles to connect several MC31XXs to an Ethernet network. Use either a straight or
crossover cable. Daisy-chaining should not be attempted when the main Ethernet connection to the first cradle is
10 Mbps as throughput issues will almost certainly result.

To daisychain cradles:

1. Connect power to each Ethernet cradle to daisychain.

2. Connect an Ethernet cable to Port 1 of the first cradle as shown in Figure 2-11.

3. Connect a second Ethernet cable between Port 2 of the first cradle and Port 1 of the second cradle.

4. Connect additional cradles as described in step 3.

Figure 2-11

Daisychaining Four Slot Ethernet Cradles

2 - 14 MC31XX Series Mobile Computer Integrator Guide

Mounting Screws
(4)

Wall Mount Bracket

Mounting Tabs (2)

Mounting Slots

Wall Mount Bracket

Use the optional Wall Mount Bracket to mount a four slot cradle directly to a wall. To attach the Wall Mount Bracket:

1. Use the Wall Mount Bracket as a template and mark the locations of the four mounting screws.

NOTE Use fasteners appropriate for the type of wall and the Wall Mount Bracket, mounting slots. The Wall Mount

Bracket, mounting slots are designed for a fastener with a #8 pan head.

2. Mount the fasteners to the wall. The screw heads should protrude about a half of an inch from the wall.

3. Slip the Wall Mount Bracket over the screw heads and slide the Wall Mount Bracket down over the screw

heads.

4. Tighten the screws to secure the Wall Mount Bracket to the wall.

Figure 2-12

Wall Mount Bracket

To mount a four slot cradle:

1. Screw the supplied fasteners into the bottom of the four slot cradle. The screw heads should protrude about a

quarter of an inch from the cradle.

Accessories 2 - 15

Mounting Screws
(2)

Four Slot Cradle Bottom

Wall Mount Bracket

Screw Slots

Power Supply Well

Figure 2-13

2. Align the Wall Mount Bracket mounting tabs with the mounting slots in the back of the four slot cradle. Slip the

Cradle Mounting Screws

two mounting tabs into mounting slots.

3. Swing the four slot cradle down onto the mounting bracket and align the mounting screws so that they fit into

the screw slots.

Figure 2-14

4. Tighten the mounting screws to secure the four slot cradle to the Wall Mount Bracket.

Wall Mount Bracket

2 - 16 MC31XX Series Mobile Computer Integrator Guide

Figure 2-15

5. Connect the power (see Figure 2-3 on page 2-8). The power supply should be located in the power supply well.

Mounting Screws

Four Slot Spare Battery Charger

Power Port

DC Cable

Power
Supply

AC Cord

CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page 8-1.

The Four Slot Spare Battery Charger simultaneously charges up to four spare batteries.

Setup

Connect the Four Slot Spare Battery Charger to a Zebra approved power source.

Accessories 2 - 17

Figure 2-16

Four Slot Spare Battery Charger Setup

Spare Battery Charging

To charge up to four MC31XX spare batteries:

1. Insert the spare battery into the spare battery charging slot, bottom first.

2. Pivot the top of the battery down onto the contact pins.

2 - 18 MC31XX Series Mobile Computer Integrator Guide

Power Supply

Spare
Batteries

Spare

Battery

Charging

Slot

Spare Battery

Charging
LEDs (4)

Battery
Clip

1

2

Figure 2-17

3. Gently press down on the battery to ensure proper contact. The Standard Battery usually charges in less than

Four Slot Spare Battery Charger

five hours and the Extended Life Battery usually charges in less than eight hours. See Table 2-2 on page 2-7
for charging status indications.

4. When charging is complete, press the battery clip and lift battery out of the slot.

WARNING! Do not use a tool to remove the battery.

LED Charge Indications

The Spare Battery Charging LEDs indicate the spare battery charging status. The Spare Battery Charging LEDs
are arranged in the same pattern as the spare battery charging slots so that the charging status of each battery can
be identified. See Table 2-2 on page 2-7 for charging status indications.

Cables

This section describes how to setup and use the cables. The cables are available with a variety of connection
capabilities.

The following MC31XX Communication/Charge cables are available:

The following printer cables are available directly from the printer manufacturer:

•

Serial (RS232) Charge cable (9-pin D female with power input receptacle)

•

USB Client Charge cable (standard-A connector and a barrel receptacle for power).

•

O’Neil printer cable

•

Zebra printer cable.

•

Monarch printer cable.

Accessories 2 - 19

Figure 2-18

The MC31XX Communication/Charge cables:

•

•

•

•

Dedicated printer cables, provide communication with a dedicated printer.

Cables (MC31XX Connector)

Provide the mobile computer with operating and charging power when used with the Zebra approved power
supply.

Synchronize information between the mobile computer and a host computer. With customized or third party
software, it can also synchronize the mobile computer with corporate databases.

Provide serial connection through the serial pass-through port for communication with a serial device, such
as a host computer. For communication setup procedures, see Chapter 3, ActiveSync.

Provide USB connection through the USB pass-through port for communication with a USB device, such as
a host computer. For communication setup procedures, see Chapter 3, ActiveSync.

2 - 20 MC31XX Series Mobile Computer Integrator Guide

USB Host Cable
Mini-B Connector

MC31XX Connector

Power Input

Barrel

Connector

Serial (RS232)
Cable

USB Client Cable
Standard-A
Connector

Power Input

Connector

Top View

Setup

The MC31XX Communication/Charge cables can connect with a serial/USB device, such as a printer or host
computer, through its serial or USB port.

Figure 2-19

Battery Charging

The MC31XX Communication/Charge cables can charge the mobile computer battery and supply operating power.

To charge the mobile computer battery:

1. Connect the MC31XX Communication/Charge cable power input connector to the Zebra approved power

2. Attach the bottom of the mobile computer to the MC31XX connector and gently press in until the snaps latch

3. The mobile computer amber Charge LED Indicator indicates the mobile computer battery charging status. The

4. When charging is complete, remove the cable by gently pulling the mobile computer and the cable apart until

LED Charge Indications

The MC31XX Communication/Charge cables use the amber Charge LED Indicator to indicate the MC31XX battery
charging status. See Table 2-2 on page 2-7 for charging status indications.

Communication Setup

MC31XX Communication/Charge Cables

source.

on the mobile computer.

Standard Battery usually charges in less than five hours and the Extended Life Battery usually charges in less
than eight hours. See Table 2-2 on page 2-7 for charging status indications.

the snaps release the mobile computer.

WARNING! Do not use a tool to remove the battery.

To connect the MC31XX Communication/Charge cables to a serial or USB device:

1. Connect serial/USB end of the MC31XX Communication/Charge cable into the communications port.

2. Connect the MC31XX connector end to the MC31XX Communication/Charge cable to the mobile computer.

Power Supply

AC Line Cord

DC Cable

Power Port

For more information on communications setup procedures, see Chapter 3, ActiveSync.

Universal Battery Charger (UBC) Adapter

CAUTION Ensure that you follow the guidelines for battery safety described in Battery Safety Guidelines on page 8-1.

The UBC Adapter can be used with a power supply as a standalone spare battery charger or it can be used with
the four station UBC2000 to simultaneously charge up to four spare batteries. For additional information on the
UBC 2000, refer to the UBC 2000 Quick Reference Guide, p/n 70-33188-xx.

Setup

Connect the UBC Adapter to a Zebra approved power source.

Accessories 2 - 21

Figure 2-20

UBC Adapter Setup

Spare Battery Charging

To charge spare batteries:

1. Insert the spare battery into the spare battery charging slot, bottom first.

2. Pivot the top of the battery down onto the contact pins.

2 - 22 MC31XX Series Mobile Computer Integrator Guide

UBC Adapter

Battery

Battery Clip

Spare Battery
Charging Slot

2

1

POWER

READY or STANDBY or FAULT

CHARGING

(Green) (Flashing Yellow) (Solid Yellow)

(Solid Yellow)

Figure 2-21

UBC Adapter Battery Insertion

3. Gently press down on the battery to ensure proper contact. The Standard Battery usually charges in less than

five hours and the Extended Life Battery usually charges in less than eight hours. See Table 2-3 for charging
status indications.

4. When charging is complete, press the battery clip and lift the battery out of the slot.

UBC Adapter LED Charge Indications

The UBC Adapter charging LEDs indicate the battery charging status.

Figure 2-22

UBC Adapter LEDs

Table 2-3

UBC Adapter Charge LED Status Indications

LED Indication Description

POWER Green Power is connected to the UBC Adapter.

READY or Green Charging complete.

Accessories 2 - 23

Table 2-3

STANDBY or Flashing-Yellow The battery was deeply discharged and is being trickle charged to bring the

FAULT Yellow Charging error, check placement of mobile computer/spare battery.

CHARGING Yellow Normal charge.

UBC Adapter Charge LED Status Indications

LED Indication Description

voltage up to the operating level. After operating level voltage is achieved, the
battery charges normally.

2 - 24 MC31XX Series Mobile Computer Integrator Guide

Serial/USB Communication

This section provides information on installing the appropriate serial/USB communication software and setting up
the appropriate accessory to enable serial/USB communication between the mobile computer and the host device.

The mobile computer is capable of communicating with a number of hosts, including development computers,
serial devices, printers, etc. The communication accessories serve as data communication devices, enabling the
information on the mobile computer to be synchronized with the information on the host device using ActiveSync.
With the appropriate accessory and software, the mobile computer can establish a serial connection or a USB
connection.

For a serial or USB connection, use one of the following:

•

Single Slot Serial/USB cradle

•

MC31XX Communication/Charge cables.

Installing Serial/USB Communication Software

To successfully communicate with various host devices communication software, such as Microsoft ActiveSync
(version 4.5 or higher) must be installed on the host computer. See Chapter 3, ActiveSync for ActiveSync
installation procedures.

Chapter 3 ActiveSync

Introduction

To communicate with various host devices, install Microsoft ActiveSync (version 4.5 or higher) on the host
computer. Use ActiveSync to synchronize information on the mobile computer with information on the host
computer. Changes made on the mobile computer or host computer appear in both places after synchronization.

NOTE When a mobile computer with Windows Mobile 6.1 is connected to a host computer and an ActiveSync

connection is made, the WLAN radios (if applicable) are disabled. This is a Microsoft security feature to
prevent connection to two networks at the same time.

ActiveSync software:

•

Allows working with mobile computer-compatible host applications on the host computer. ActiveSync
replicates data from the mobile computer so the host application can view, enter, and modify data on the
mobile computer.

•

Synchronizes files between the mobile computer and host computer, converting the files to the correct
format.

•

Backs up the data stored on the mobile computer. Synchronization is a one-step procedure that ensures the
data is always safe and up-to-date.

•

Copies (rather than synchronizes) files between the mobile computer and host computer.

•

Controls when synchronization occurs by selecting a synchronization mode, e.g., set to synchronize
continually while the mobile computer is connected to the host computer, or set to only synchronize on
command.

•

Selects the types of information to synchronize and control how much data is synchronized.

Installing ActiveSync

To install ActiveSync on the host computer, download version 4.5 or higher from the Microsoft web site at

http://www.microsoft.com. Refer to the installation included with the ActiveSync software.

3 - 2 MC31XX Series Mobile Computer Integrator Guide

Mobile Computer Setup

NOTE Microsoft recommends installing ActiveSync on the host computer before connecting the mobile computer.

The mobile computer can be set up to communicate with a USB connection. Chapter 2, Accessories provides the
accessory setup and cable connection information for use with the mobile computer. The mobile computer
communication settings must be set to match the communication settings used with ActiveSync.

On Windows CE 6.0 Devices:

1. On the mobile computer tap Start > Settings > Control Panel > PC Connection icon. The PC Connection

Properties window appears.

Figure 3-1

2. Tap the Change Connection button.

3. Select the connection type from the drop-down list.

4. Ta p OK to exit the Change Connection window and tap OK to exit the PC Connection Properties window.

5. Proceed with installing ActiveSync on the host computer and setting up a partnership.

PC Connection Properties Window

On Windows Mobile 6.1 Devices:

1. On the mobile computer tap Start > Programs > ActiveSync icon. The ActiveSync window appears.

Figure 3-2

2. Ta p Menu > Connections.

ActiveSync Window

3. Select the connection type from the drop-down list.

4. Ta p OK to exit the Connections window and tap OK to exit the ActiveSync window.

5. Proceed with installing ActiveSync on the host computer and setting up a partnership.

Setting Up an ActiveSync Connection on the Host Computer

To start ActiveSync:

1. Select Start > Programs > Microsoft ActiveSync on the host computer. The ActiveSync Window displays.

ActiveSync 3 - 3

Figure 3-3

2. In the ActiveSync window, select File > Connection Settings. The Connection Settings window appears.

Figure 3-4

3. Select the appropriate check box for the type of connection used.

4. Select the Show status icon in Taskbar check box.

ActiveSync Window

NOTE Assign each mobile computer a unique device name. Do not try to synchronize more than one mobile

computer to the same name.

Connection Settings Window

5. Select OK to save any changes made.

3 - 4 MC31XX Series Mobile Computer Integrator Guide

Setting up a Partnership with a Windows CE 6.0 Device

To set up a partnership with a Windows CE 6.0 device:

1. If the Get Connected window does not appear on the host computer, select Start > All Programs > Microsoft

ActiveSync.

Figure 3-5

2. Select if you want to create synchronize with the host computer or to connect as a guest.

3. Click Next.

Figure 3-6

4. Select the appropriate settings and click Next.

New Partnership Window

Select Synchronization Setting Window

ActiveSync 3 - 5

Figure 3-7

5. Click Finish.

Figure 3-8

Setup Complete Window

ActiveSync Connected Window

During the first synchronization, information stored on the mobile computer is copied to the host computer. When
the copy is complete and all data is synchronized, the mobile computer can be disconnect from the host computer.

NOTE The first ActiveSync operation must be performed with a local, direct connection. To retain partnerships after a

cold boot, capture partnership registry information in a .reg file and save it in the Flash File System, detailed
information is provided in the EMDK Windows CE Help File for Zebra Mobile Computers.

For more information about using ActiveSync, start ActiveSync on the host computer, then see ActiveSync Help.

3 - 6 MC31XX Series Mobile Computer Integrator Guide

Synchronization with a Windows Mobile 6.1 Device

NOTE When a mobile computer with Windows Mobile 6.1 is connected to a host computer and an ActiveSync

connection is made, the WLAN and WWAN radios (if applicable) are disabled. This is a Microsoft security
feature to prevent connection to two networks at the same time.

To synchronize with a Windows Mobile 6.1 device:

1. If the Get Connected window does not appear on the host computer, select Start > All Programs > Microsoft

ActiveSync.

Figure 3-9

2. Click Next.

Figure 3-10

3. Select the check box to synchronize with a server running Microsoft Exchange.

4. Click Next.

Synchronization Setup Wizard Window

Synchronization Directly With a Server Window

ActiveSync 3 - 7

Figure 3-11

5. Select the appropriate settings and click Next.

Figure 3-12

6. Click Finish.

Synchronization Option Window

Wizard Complete Window

3 - 8 MC31XX Series Mobile Computer Integrator Guide

Figure 3-13

ActiveSync Connected Window

During the first synchronization, information stored on the mobile computer is copied to the host computer. When
the copy is complete and all data is synchronized, the mobile computer can be disconnect from the host computer.

NOTE The first ActiveSync operation must be performed with a local, direct connection. Windows Mobile retains

partnerships information after a cold boot.

For more information about using ActiveSync, start ActiveSync on the host computer, then see ActiveSync Help.

Chapter 4 Application Deployment for

Windows CE

Introduction

This chapter describes new features in Windows CE 6.0 including how to package applications, and procedures for
deploying applications onto the MC31XX.

Application Design Considerations

To ensure application compatibility of a 320 x 320 display in Windows Mobile, some applications will need to be
recompiled with the Microsoft WM6 SDK.

Packaging

Packaging combines an application's executable files into a single file, called a package. This makes it easier to
deploy and install an application to the MC31XX. Package new applications and updates, such as new DLL files,
as CAB files, then deploy them to the MC31XX. Refer to the Microsoft Windows Mobile 6 Help file for information
on CAB files.

Software Installation on Development PC

To develop applications to run on the mobile computer, use one or both of the following:

•

Developer Kit (EMDK) for C

•

Platform Software Developer Kit (Platform SDK) for MC3100

The EMDK for C is a development tool used to create native C and C++ applications for all Zebra mobile
computers. It includes documentation, header files (.H), and library files (.LIB) for native code application
development that targets Zebra value-add APIs.

The Windows CE Platform SDK for MC3100c60 is used in conjunction with the EMDK for C to create Windows CE
applications for the MC31XX. The Platform SDK installs a new Windows CE device type and its associated
libraries onto the development PC.

4 - 2 MC31XX Series Mobile Computer Integrator Guide

The software requirements to use the EMDK for C are:

•

Microsoft Windows XP 32-bit Edition or Microsoft Windows Vista 32-bit Edition

•

Microsoft ActiveSync 4.5 or higher. (only for Windows XP, Windows Vista has its own Mobile Device Center)

•

If developing applications for Windows Mobile 6.X or Windows CE 6.0

• Microsoft® Visual Studio 2005

• Microsoft® Visual Studio 2005 Service Pack1

(or)

• Microsoft® Visual Studio 2008

• Microsoft® Visual Studio 2008 Service Pack1

•

One or more of the following Platform SDK's:

• Windows Mobile 6 Professional and Standard Software Development Kits Refresh

•

For Windows CE embedded development use the Zebra Platform SDK (PSDK) for your specific device. The
PSDK can be found on the device download page at http://www.zebra.com/support

Platform SDK

NOTE Platform SDK is only required for Window CE 6.0 devices.

To download and install the appropriate Platform SDK:

1. Download the appropriate Platform SDK from the Support Central web site, http://www.zebra.com/support.

a. Select Mobile Computers. The Mobile Computer Products page displays.

b. Select MC3100. The MC3100 Product page displays.

c. On the MC3100 Product page, select the appropriate Platform SDK for MC3100 from the Software

Downloads section. The Platform SDK page displays.

d. Save the .exe file to the development computer.

2. Run the file and follow the screen prompts to install.

EMDK for C

To download and install the EMDK for C:

1. Download the EMDK from the Support Central web site, http://www.zebra.com/support.

a. Select Mobile Computers. The Mobile Computer Products page displays.

b. Select MC3100. The MC3100 Product page displays.

c. On the MC3100 Product page, select the appropriate Developer Kit for C from the Software Downloads

section. The Developer Kit for C page displays.

d. Select the latest version, and save the .exe file to the development computer.

2. Locate the .exe file on the development computer, double-click the executable file and follow the install screen

prompts.

3. Once installed, access the components of the EMDK for C from the Developer Kit for C program group of the

Windows Start menu.

Application Deployment for Windows CE 4 - 3

4. The sample applications provide examples of how to interface with the Zebra API functions. To build a sample

application, open the Samples folder from the Windows Start menu. Open the folder for the desired sample
and then open the project file. The project file has an extension of VCP. Microsoft Visual C++ v4.0
automatically launches. Select WinCE as the Active WCE Configuration. Select Win32 (WCE ARMV4) Debug
as the active configuration.

NOTE If both Microsoft Visual C++ v3.0 and Microsoft Visual C++ v4.0 are installed on the development computer,

ensure Microsoft Visual C++ v4.0 launches.

Installing Other Development Software

Developing applications for the mobile computer may require installing other development software, such as
application development environments, on the development PC. Follow the installation instructions provided with
the software.

Software Updates

Download updates to the EMDK for C from the Support Central web site at: http://www.zebra.com/support. Check
this site periodically for important updates and new software versions.

4 - 4 MC31XX Series Mobile Computer Integrator Guide

Windows CE Flash Storage

In addition to the RAM-based storage standard on Windows CE mobile computers, the MC31XX is also equipped
with a non-volatile Flash-based storage area which can store data (partitions) that can not be corrupted by a cold
boot. This Flash area is divided into two categories: Flash File System (FFS) Partitions and Non-FFS Partitions.

FFS Partitions

The MC31XX includes two FFS partitions. These partitions appear to the mobile computer as a hard drive that the
OS file system can write files to and read files from. Data is retained even if power is removed.

The two FFS partitions appear as two separate folders in the Windows CE file system and are as follows:

•

Platform: The Platform FFS partition contains Zebra-supplied programs and Dynamic Link Libraries (DLLs).
This FFS is configured to include DLLs that control system operation. Since these drivers are required for
basic mobile computer operation, only experienced users should modify the content of this partition.

•

Application: The Application FFS partition is used to store application programs needed to operate the mobile
computer.

Working with FFS Partitions

Because the FFS partitions appear as folders under the Windows CE file system, they can be written to and read
like any other folder. For example, an application program can write data to a file located in the Application folder
just as it would to the Windows folder. However, the file in the Application folder is in non-volatile storage and is not
lost on a cold boot (e.g., when power is removed for a long period of time).

Standard tools such as ActiveSync can be used to copy files to and from the FFS partitions. They appear as the
“Application” and “Platform” folders to the ActiveSync explorer. This is useful when installing applications on the
mobile computer. Applications stored in the Application folder are retained even when the mobile computer is cold
booted, just as the Sample Applications program is retained in memory.

There are two device drivers included in the Windows CE image to assist developers in configuring the mobile
computer following a cold boot: RegMerge and CopyFiles.

RegMerge.dll

RegMerge.dll is a built-in driver that allows registry edits to be made to the Windows CE registry. Regmerge.dll
runs very early in the boot process and looks for registry files (.reg files) in certain Flash File System folders during
a cold boot. It then merges the registry changes into the system registry located in RAM.

Since the registry is re-created on every cold boot from the default ROM image, the RegMerge driver is necessary
to make registry modifications persistent over cold boots.

RegMerge is configured to look in the root of two specific folders for .reg files in the following order:

\Platform

\Application

Application Deployment for Windows CE 4 - 5

Regmerge continues to look for .reg files in these folders until all folders are checked. This allows folders later in
the list to override folders earlier in the list. This way, it is possible to override Registry changes made by the
Platforms partitions folders. Take care when using Regmerge to make registry changes.

NOTE Regmerge only merges the .reg files on cold boots. The merge process is skipped during a warm boot.

Making modifications to registry values for drivers loaded before RegMerge is not recommended. However, these
values may require modification during software development. Since these early loading drivers read these keys
before RegMerge gets a chance to change them, the mobile computer must be cold booted. The warm boot does
not re-initialize the registry and the early loading driver reads the new registry values.

Do not use Regmerge to modify built-in driver registry values, or merge the same registry value to two files in the
same folder, as the results are undefined.

CopyFiles

Windows CE expects certain files to be in the Windows folder, residing in volatile storage. Windows CE maintains
the System Registry in volatile storage. CopyFiles copies files from one folder to another on a cold boot. Files can
be copied from a non-volatile partition (Application or Platform) to the Windows or other volatile partition during a
cold boot. During a cold boot CopyFiles looks for files with a .CPY extension in the root of the Platform and
Application FFS partitions (Platform first and then Application). These files are text files containing the source and
destination for the desired files to be copied separated by “>”.

Files are copied to the Windows folder from the Flash File System using copy files (*.cpy) in the following order:

\Platform

\Application

Example:

\Application\ScanSamp2.exe>\Windows\ScanSamp2.exe

This line directs CopyFiles to copy the ScanSamp2.exe application from the \Application folder to the \Windows
folder.

Non-FFS Partitions

Non-FFS partitions include additional software and data pre-loaded on the mobile computer that can be upgraded.
Unlike FFS Partitions, these partitions are not visible when the operating system is running. They also contain
system information. Non-FFS partitions include the following:

•

Windows CE: The complete Windows CE operating system is stored on Flash devices. If necessary, the
entire OS image may be downloaded to the mobile computer using files provided by Zebra. Any upgrades
must be obtained from Zebra. This partition is mandatory for the mobile computer.

•

Splash Screen: a bitmap smaller than 16 Kb (and limited to 16 bits per pixel) is displayed as the mobile
computer cold boots. To download a customized screen to display, see Creating a Splash Screen on page
4-17.

•

Bootloader: This program interfaces with the host computer and allows downloading via USB cable any or all
of the partitions listed above, as well as updated versions of Bootloader. Use caution downloading updated
Bootloader versions; incorrect downloading of a Bootloader causes permanent damage to the mobile
computer. Bootloader is mandatory for the mobile computer.

•

Partition Table: Identifies where each partition is loaded in the mobile computer.

4 - 6 MC31XX Series Mobile Computer Integrator Guide

Downloading Partitions to the Mobile Computer

USBDownload is used to specify a hex destination file for each partition and download each file to the mobile
computer. This download requires a program loader stored on the mobile computer. The mobile computer comes
with a program loading utility, Bootloader, stored in the mobile computer's write-protected flash.

Bootloader

Bootloader allows the user to upgrade the mobile computer with software updates and/or feature enhancements.

Partition Update vs. File Update

There are two types of updates supported by the mobile computer: partitions and files. The file system used by the
mobile computer is the same as the file system used on a desktop computer. A file is a unit of data that can be
accessed using a file name and a location in the file system. When a file is replaced, only the contents of the
previous file are erased. The operating system must be running for a file to be updated, so the Bootloader cannot
perform individual file updates as it is a stand-alone program that does not require the operating system to be
running.

A typical partition is a group of files, combined into a single “partition” that represents a specific area of storage.
Examples of partitions are the flash file systems such as Platform or Application. (Using the desktop computer
comparison, these partitions are roughly equivalent to a C: or D: hard disk drive.) In addition to the “hard disk”
partitions, some partitions are used for single items such as the operating system, monitor, or splash screen.
(Again using a desktop computer comparison, these partitions are roughly the equivalent of the BIOS or special
hidden system files.) When a partition is updated, all data that was previously in its storage region is erased - i.e. it
is not a merge but rather a replacement operation. Typically, the operating system is not running when partitions
are update, so Bootloader can perform partition updates.

All partition images suitable for use by Bootloader are in hex file format for transfer by USBDownloader from the
development computer to the mobile computer.

Upgrade Requirements

Upgrade requirements:

•

The hex files to be downloaded (on development computer)

•

A connection from the host computer and the mobile computer

•

USBDownload (on development computer) to download the files.

Once these requirements are satisfied, the mobile computer can be upgraded by invoking Bootloader and
navigating the menus. See Bootloader on page 4-10 for procedures on downloading a hex file to the mobile
computer.

Deployment

This section provides information about installing software and files on the MC31XX.

Software deployment can be performed by:

•

Copying files from a host computer

•

Installing programs

•

Updating images.

Application Deployment for Windows CE 4 - 7

Copying Files from a Host Computer

To copy files from a host computer to the MC31XX:

1. Ensure that ActiveSync is installed on the host computer and that a partnership was created. For more

information see, Chapter 3, ActiveSync.

2. Connect the mobile computer to the host computer using a Single Slot Serial/USB cradle or an appropriate

cable. See, Chapter 2, Accessories for connection information.

3. On the host computer, select Start > Programs > ActiveSync.

Figure 4-1

4. Select Explore.

Figure 4-2

5. Double-click the folder to expand the folder contents.

ActiveSync Connected Window

ActiveSync Explorer

4 - 8 MC31XX Series Mobile Computer Integrator Guide

Figure 4-3

6. Use Explorer to locate the host computer directory that contains the file to download. Tap that directory in the

Application Folder Contents

left pane to display its contents in the right pane.

7. Drag the desired file(s) from the host computer to the desired mobile device folder.

Adding Programs

Install the appropriate software on the host computer before installing it on the mobile computer:

1. Download the program to the host computer (or insert the CD or disk that contains the program into the host

computer). The program may consist of a single *.xip file, *.exe file, a *.zip file, or a Setup.exe file.

2. Read any installation instructions, ReadMe files, or documentation that comes with the program. Many

programs provide special installation instructions.

3. Connect the mobile computer to the host computer using an accessory described in Chapter 2, Accessories.

4. Ensure that a connection is established.

5. Double-click the executable file on the host computer.

If the file is an installer, the installation wizard begins. Follow the directions on the window. Once the software is
installed on the host computer, the installer transfers the software to the mobile computer.

If the file is not an installer, an error message states that the program is valid but is designed for a different type
of computer. Copy this file to the mobile computer. Follow the installation instructions for the program in the
ReadMe file or documentation, or use ActiveSync Explore to copy the program file to the Program Files folder
on the mobile computer as described in Copying Files from a Host Computer on page 4-7. For more
information on copying files using ActiveSync, refer to ActiveSync Help.

6. When installation is complete, tap Start > Programs on the mobile computer, then tap the program icon.

Adding a Program from the Internet

1. Download the program to the mobile computer from the Internet using Internet Explorer.

Application Deployment for Windows CE 4 - 9

2. Read any installation instructions, Read Me files, or documentation that comes with the program. Many

programs provide special installation instructions.

3. Tap the file, such as a .xip or .exe file, to launch the installation wizard. Follow the directions on the window.

Updating Images

The MC31XX contains tools that update all operating system components. All updates are distributed as packages
and/or hex images. Update packages can contain either partial or complete updates for the operating system.
Zebra distributes the update packages on the Support Central Web Site, http://www.zebra.com/support

Update an operating system component using one of the following:

•

MSP. See Mobility Services Platform on page 4-16 for information.

•

OS Update or BootLoader on Windows CE devices.

Windows CE 6.0 OSUpdate Loader

Bootloader using SD or USB

OSUpdate using SD Card or Temp directory

.

Operating system component can be downloaded to the MC31XX using the MC31XX temp directory or an SD
card.

Using MC31XX Temp Directory

To initiate an update using the MC3100 temp directory:

1. Go to the Support Central web site, http://www.zebra.com/support.

2. Download the appropriate update package.

3. Connect the MC31XX to a host computer using the Single Slot Serial/USB Cradle or USB Communication

Cable. See Chapter 2, Accessories.

4. Using ActiveSync, copy the update package to the \temp directory on the MC31XX.

5. Using Windows Explorer, navigate to the temp directory.

6. Open the OSUpdate folder.

7. Double tap on the file: 3100c60Ben_TEMP.lnk.

8. When the Update Loader application finds the appropriate file, it loads the package onto the MC31XX. A

progress bar displays until the update completes.

9. When complete, the MC31XX re-boots.

10. The calibration screen appears.

Using SD Card

To initiate an update using the MC3100 temp directory:

1. Go to the Support Central web site, http://www.zebra.com/support.

2. Download the appropriate update package.

4 - 10 MC31XX Series Mobile Computer Integrator Guide

3. Copy the update package to the root directory of an SD card (using a host computer).

4. Remove the battery.

5. Install the SD card.

6. Replace the battery and battery door.

7. Connect the MC31XX to AC power. See Chapter 2, Accessories.

8. Using Windows Explorer, navigate to the SD card folder.

9. Open the OSUpdate folder.

10. Double tap on the file: 3100c60Ben_SD.lnk

11. When the Update Loader application finds the appropriate file, it loads the package onto the MC31XX. A

progress bar displays until the update completes.

12. When complete, the MC31XX re-boots.

13. The calibration screen appears.

Bootloader

Use Bootloader to download hex files to the MC31XX from an SD card or from a host computer via USB.

Loading Files From SD Card

To load the hex files on to the mobile computer using an SD card:

1. Copy the files to the root directory of an SD card.

2. Remove the battery.

3. Insert the SD card into the MC31XX.

4. Install the battery.

5. Simultaneously press the Power button and the 1 and 9 keys.

6. Immediately, as soon as the device starts to boot, press and hold the left scan button or trigger.

7. Continue to hold the scan button or trigger while releasing the 1, 9 and Power keys until the Bootloader screen

appears.

8. When the Bootloader screen appears, release the scan button or trigger.

Select required operation

Download from SD card

Download from USB

Exit

Bootloader 1.09.3010

Application Deployment for Windows CE 4 - 11

Figure 4-4

Bootloader Menu

CAUTION To ensure a successful download, do not remove power from the mobile computer while in Bootloader.

1. Use the up and down scroll buttons to select Download from SD card, then press Enter.

2. The Bootloader displays the hex files available on the SD card.

a:\

All Done

3100c60XenMO06109xx.hex

3100c60XenMO06109xx.hex

3100c60XenMO06109xx.hex

3100c60XenMO06109xx.hex

3100c60XenMO06109xx.hex

Bootloader 1.09.3010

Figure 4-5

Hex File List

1. Use the up and down scroll buttons to select a hex file, then press Enter.

2. The hex file is downloaded to the device.

4 - 12 MC31XX Series Mobile Computer Integrator Guide

Splash screen

#### (20) 100%

Download complete

in - 0.042 seconds

(1854142 bytes/second)

Hit Enter to Acknowledge

Bootloader 1.09.3010

Figure 4-6

3. On completion, press ENT to return to the Bootloader menu to select the next file to download.

4. To exit Bootloader, select Exit from the Bootloader main screen and press ENT.

Download Complete Screen

Loading Files via USB

Use Bootloader to download customized flash file system partitions to the mobile computer and load hex files to the
flash memory of the mobile computer.

To load the hex files on to the mobile computer using USB:

1. Download the USBDownload application from the Support Central web site. Follow the installation instructions

with the application.

2. Connect the MC31XX to a host computer using the Single Slot Serial/USB Cradle or USB Cradle Cable.

3. On the host computer, launch the USBDownload application.

Figure 4-7

4. Simultaneously press the Power button and the 1 and 9 keys.

5. Immediately, as soon as the device starts to boot, press and hold the left scan button or trigger.

6. Continue to hold the scan button or trigger while releasing the 1, 9 and Power keys until the Bootloader screen

USB Download Window

appears.

7. When the Bootloader screen appears, release the scan button or trigger.

Select required operation

Download from SD card

Download from USB

Exit

Bootloader 1.09.3010

Application Deployment for Windows CE 4 - 13

Figure 4-8

Bootloader Menu

CAUTION To ensure a successful download, do not remove power from the mobile computer while in Bootloader.

1. Use the up and down scroll buttons to select Download from USB, then press ENT.

2. The Bootloader displays the following:

Waiting for input. . .

Bootloader 1.09.3010

Figure 4-9

Waiting for Input

1. On the host computer, locate the hex files to download.

NOTE One hex file or multiple hex files can be selected. To select multiple files, press the Ctrl key while selecting

files.

If selecting multiple files to download, USBDownload reads the header of the file and identifies the file type. If
the Partition table file is among the files selected, then USBDownload downloads that file first. Similarly,
USBDownload downloads the CPLD file last.

4 - 14 MC31XX Series Mobile Computer Integrator Guide

Figure 4-10

Select Source File Window

2. Select the hex files and the click Open.

Figure 4-11

Select Hex File(s)

3. Click the LOAD button. The hex file(s) is downloaded to the device.

Splash screen

#### (20) 100%

Download complete

in - 0.042 seconds

(1854142 bytes/second)

Hit Enter to Acknowledge

Bootloader 1.09.3010

Figure 4-12

Download Complete Screen

4. On completion, press ENT to return to the Bootloader main screen to select the next file to download.

5. To exit Bootloader, select Exit from the Bootloader main screen and press ENT.

Application Deployment for Windows CE 4 - 15

Bootloader Error Detection

While receiving data, Bootloader performs many checks on the data to ensure that the data is received correctly. If
an error is detected, Bootloader immediately aborts the download, and reports the error on an error screen.

This error message screen displays until a key is pressed. Once the screen is acknowledged, Bootloader returns to
the main menu to wait for a new selection.

To find the probable cause of the error, use the error number and/or the error text displayed on the screen to look
up the error in Table 4-1.

Table 4-1

Unknown error -1 A general error occurred. Retry the download. If the failure persists, it is most

Cancelled by user -2 The user cancelled the download.

Can't open the source -7 An error occurred opening the source device (either USB or SDMMC). Check

Can't open the
destination

Can't read from the
source device

Can't write to the
destination device

Transmission
checksum error

Bootloader Errors

Error Text

Error

Number

likely due to a hardware failure; the mobile computer requires servicing.

source device connectivity and retry.

-8 An error occurred opening the destination device (either NAND, RAM, Power
Micro, IST, Keyboard Controller or CPLD). Retry the download. If the failure
persists, it is most likely due to a hardware failure; the mobile computer
requires servicing.

-9 The source device (either USB or SDMMC) could not be read from. Check
source device connectivity and retry.

-10 The destination device (either NAND, RAM, Power Micro, IST, Keyboard
Controller or CPLD) could not be written to. Retry the download. If the failure
persists, it is most likely due to a hardware failure; the mobile computer
requires servicing.

-11 An error occurred during transmission from the source device (either USB or
SDMMC) and the checksum check failed. Check source device connectivity
and retry.

Probable Cause

Readback checksum
error

There is no more heap
space available

Invalid data in verify file -19 The file contains invalid data. Check that the file is suitable for downloading

Insufficient memory for
buffering data

-12 A checksum, generated from reading back data that was written to the
destination device, was incorrect. An error during transmission or a write
error to the destination device could cause this.

-14 There is no more heap space available for the download procedure. Restart
Bootloader and retry the download. If the failure persists, contact service with
details of what is being downloaded.

on this terminal.

-20 There is no more heap space available for the download procedure. Restart
Bootloader and retry the download. If the failure persists, contact service with
details of what is being downloaded.

4 - 16 MC31XX Series Mobile Computer Integrator Guide

Table 4-1

Insufficient data
available to complete
record

Invalid Symbol HEX file -23 A HEX file download was attempted but the HEX file is invalid. Ensure the file

Unrecognized or
unsupported HEX
record

Invalid data in HEX file -25 The HEX file being downloaded contains invalid data. Ensure the file is in

Exceeded max size -26 The download file is too large to fit into the space allocated for it. Either make

Partition is not valid on
this device

Wrong destination
code

Bootloader Errors (Continued)

Error Text

Error

Number

-21 A HEX file download was attempted but the HEX file is invalid. Ensure the file

-24 The HEX file being downloaded contains an invalid or unrecognized HEX

-27 The downloaded file specifies a partition entry that does not exist on the

-28 A specific partition was chosen from the Bootloader main menu but the file

Probable Cause

is in proper HEX file format.

is in proper HEX file format.

record. Ensure the file is in proper HEX file format.

proper HEX file format with valid HEX data.

the file smaller or increase the space allocated for it by altering the partition
table.

device. Only download files that are valid for this device, or change the
partition table so that the new file is valid on the device.

selected for download was for another partition. Ensure that the partition
selected from the Bootloader main menu matches the file selected for
download.

Non-contiguous record
found

Timed Out - No data -31 Bootloader was waiting for data from the source device but timed out before

Invalid file format -33 The file format is invalid. Only HEX files are supported by Bootloader.

Partition Table not Valid -34 The size of flash memory is different than that described in the partition table.

Invalid data in file -35 The .bin or .sig file being downloaded contains invalid data. Ensure the file is

File cannot be loaded
to this unit

File validation failed -40 The file has either been signed incorrectly, or contains data that indicates

-30 A HEX file download was attempted but the HEX file is invalid. Ensure the file
is in proper HEX file format.

receiving any. Check the source device connectivity and retry.

Retry the download with the correct partition table file.

in proper file format.

-38 The file contains valid data that indicates it cannot be loaded onto the device.

that it cannot be loaded onto the terminal.

Mobility Services Platform

The MSP 3 Client Software is a set of software components that come pre-installed on the MC31XX. The MSP 3
Client software consists of the following components:

The RD Client provides support for MSP 3 Staging functionality, provides support for the MSP 3 Legacy Staging
process, and provides support for backward-compatible legacy MSP 2.x Legacy Staging functionality.

The MSP 3 Agent provides MSP 3 Provisioning functionality and Control functionality when used with MSP 3.2
Control Edition.

Refer to the Mobility Services Platform 3.2 User’s Guide, p/n 72E-100158-06, for instructions for using the Rapid
Deployment and MSP3 Agent clients.

Creating a Splash Screen

A custom splash screen can be created and loaded onto the MC31XX. To create a custom splash screen:

1. Create a .bmp file using a graphic program with the following specifications:

•

Size: 320 (W) x 240 (H).

•

Colors: 256.

2. Modify the bitmap file and save.

To load the splash screen on the MC31XX Windows CE device:

1. Convert the bmp file into a hex file using the OSUpdate Package Builder that is part of MSP.

Application Deployment for Windows CE 4 - 17

2. Copy the hex file to the MC31XX using BootLoader. See Bootloader on page 4-10.

4 - 18 MC31XX Series Mobile Computer Integrator Guide

Chapter 5 Application Deployment for

Windows Mobile

Introduction

This chapter describes new features in Windows Mobile 6.1 including new security features, how to package
applications, and procedures for deploying applications onto the MC31XX.

Application Design Considerations

To ensure application compatibility of a 320 x 320 display in Windows Mobile, some applications will need to be
recompiled with the Microsoft WM6 SDK.

Security

The MC31XX implement a set of security policies that determine whether an application is allowed to run and, if
allowed, with what level of trust. To develop an application, you must know the security configuration of the device,
and how to sign an application with the appropriate certificate to allow the application to run (and to run with the
needed level of trust).

Application Security

Application security controls the applications that can run on the MC31XX.

•

Trusted - All applications must be digitally signed by a certificate on the MC31XX.

•

Prompted - User is prompted to allow unsigned applications to run.

•

Open - All applications run.

Developers can include their own certificates and provision the device to “trusted.”

Digital Signatures

Digital signatures provide a way to authenticate the author of EXEs, DLLs, and packages. Digitally signed
applications give users confidence that an application comes from where they think it comes from. For example, if
an end-user downloads an update package from the internet that is digitally signed with Zebra's software

5 - 2 MC31XX Series Mobile Computer Integrator Guide

certificate, they are assured that the package is authentic and that it was created by Zebra. By enforcing the use of
digital signatures, users can also prevent malicious applications from executing on the MC31XX. For example,
users can provision the MC31XX to only execute “trusted” applications (digitally signed).

Zebra ships all Windows Mobile 6.1 based products in an “open” state, which means all signed and unsigned
applications should work. However, customers can still reconfigure their MC31XXs to operate in the “trusted”
mode. This means that only applications signed with a certificate from the Privileged Execution Trust Certificate
Store can run.

To support the broadest number of deployments, third-party software developers should perform the following
when releasing software for a Windows Mobile 6.1 devices:

•

Sign all their EXEs & DLLs with their private key

•

Provide the corresponding public certificate to end-users so that it can be installed into Privileged Execution
Trust Certificate Store.

If the software is installed via a .CAB file, developer should also:

•

Sign the .CAB file with their private key

•

Provide the corresponding public certificate to end-users so that it can be installed into SPC Certificate Store.

Locking Down a Mobile Computer

Like most configuration options in Windows Mobile 6.1, security settings are set via XML provisioning. For
example, to enforce the “trusted” model and only allow applications signed with a privileged certificate to run, use
the following provisioning document:

<wap-provisioningdoc>

<characteristic type=”SecurityPolicy”>

<!-- Disallow unsigned apps -->

<parm name= “4102” value= “0”/>

<!-- No Prompt -->

<parm name= “4122” value= “1”/>

</characteristic>

</wap-provisioningdoc>

For more information on various security options, refer to the Security Policy Settings topic in the latest Windows
Mobile documentation.

Application Deployment for Windows Mobile 5 - 3

Installing Certificates

Use XML provisioning to query and delete certificates from certificate stores. To add a new certificate the Privileged
Execution Trust Certificate Store, use the following sample provisioning document:

<wap-provisioningdoc>

<characteristic type= “CertificateStore”>

<characteristic type= “Privileged Execution Trust Authorities”>

<characteristic type= “657141E12FA45786F6A57CA6464032D4B3A55475”>

<parm name= “EncodedCertificate” value= “

This is sample text. This is sample text. This is sample text. This is sample text.

This is sample text. This is sample text. This is sample text. This is sample text.

This is sample text. This is sample text. This is sample text. This is sample text. = “/>

</characteristic>

</characteristic>

</characteristic>

</wap-provisioningdoc>

To create your own provisioning document with real certificate information:

1. Obtain a certificate from a security provider such as VeriSign.

2. Double-click on the certificate file (.CER) to open it.

3. Click on the Details tab and locate the Thumbprint field.

4. Copy the contents of the Thumbprint field and replace the value in the XML example above.

5. Click the Copy to File… button.

6. Click Next to start the Certificate Export Wizard.

7. Select Base-64 encoded X.509 (.CER) and then click Next.

8. Set the File Name to CertOutput.xml and click Next.

9. Click Finish to export the certificate.

10. Open the exported file, CertOutput.xml, in a text editor (i.e., NotePad).

11. Copy the contents of the file (excluding the first line, last line, and CR/LF) and replace the value of the

“EncodedCertificate” parameter in the xml example above.

Device Management Security

You can control access to certain device settings and security levels, such as installing applications and changing
security settings. Refer to the Windows Mobile Version 6 Help file for information on device management security.

Remote API Security

The Remote API (RAPI) enables applications that run on a desktop to perform actions on a remote device. RAPI
provides the ability to manipulate the file system on the remote device, including the creation and deletion of files
and directories. By default, Zebra ships with RAPI in the restricted mode. Certain tools, such as RAPIConfig, may

5 - 4 MC31XX Series Mobile Computer Integrator Guide

not work properly. Refer to the Windows Mobile Version 6 Help file for finding information on Remote API security
policies.

XML Provisioning

To configure the settings on an MC31XX, use XML provisioning. To install an XML provisioning file on the
MC31XX, create a Cabinet Provisioning File (CPF). A CPF file is similar to a CAB file and contains just one file:
_setup.xml. Like a CAB file, the CPF extension is associated with WCELoad.EXE. Opening a CPF extracts the
XML code and uses it to provision and configure the MC31XX. The user receives an e-mail notification indicating
success or failure.

XML provisioning provides the ability to configure various features of the MC31XX (i.e., registry and file system).
However, some settings require security privileges. To change registry settings via a CPF file, you must have
certain privileges (roles). Some registry keys require you to simply be an Authenticated User, while other registry
keys require you to be a Manager. Refer to the Microsoft Windows Mobile 6 Help file, Metabase Settings for
Registry Configuration Service Provider section, for the default role settings in Windows Mobile 6.1.

For those registry settings that require the Manager role, the CPF file must be signed with a privileged certificate
installed on the device. Refer to the Microsoft Windows Mobile 6 Help file and the Windows Mobile 6 SDK for
instructions and sample test certificates.

Creating an XML Provisioning File

To create a .cpf file:

1. Create a valid provisioning XML file named _setup.xml using an XML editor or the tools supplied with Visual

Studio 2005. (For example, use the SampleReg.xml sample created in the RegMerge section and rename it
_setup.xml.) Ensure the file contains the required parameters for the operation. Refer to the Microsoft Windows
Mobile 6 Help file for information.

2. In the Windows Mobile 6.1 tools directory on the desktop computer (typically \Program Files\Windows CE

Tools\wce500\Windows Mobile 6 Pocket PC SDK\Tools), run the Makecab.exe utility, using the following
syntax to create a .cpf file from the _setup.xml file:

MakeCab.exe /D COMPRESS=OFF _setup.xml myOutCpf

NOTE COMPRESS=OFF is required for backward compatibility with Pocket PC.

3. Optionally, use the Authenticode tools to sign the .cpf file.

4. Tap the filename to install.

5. Certain applications and settings require a cold boot to take affect. In these cases, cold boot the MC31XX.

Refer to the Windows Mobile Version 6 Help file for more information.

XML Provisioning vs. RegMerge and Copy File

Prior to Windows Mobile 6.1, Zebra used two drivers (RegMerge and CopyFiles) to update the registry and to copy
files during a cold boot. With Mobile 6.1, Zebra recommends using XML provisioning instead. RegMerge and
CopyFiles are supported for backward compatibility but Zebra may eliminate support in the future. The following
sections provide examples of how RegMerge and CopyFiles were used, and how to perform the same function
using XML provisioning.

Application Deployment for Windows Mobile 5 - 5

RegMerge

RegMerge.dll is a built-in driver that allows updating the registry during a clean boot. RegMerge runs very early in
the boot process and looks for registry files (.reg files) in certain Flash File System folders (i.e., \Application) during
a clean boot. It then merges the registry changes into the system registry located in RAM.

The following example uses RegMerge to set a registry key:

SampleReg.reg

[HKEY_LOCAL_MACHINE\Hardware\DeviceMap\Backlight]

“BacklightIntensity”=dword:00000036

The following example uses XML provisioning to perform the same task:

SampleReg.xml

<wap-provisioningdoc>

<characteristic type= “Registry”>

<characteristic type= “HKLM\Hardware\DeviceMap\Backlight”>

<parm name= “BacklightIntensity” value= “54” datatype= “integer” />

</characteristic>

</characteristic>

</wap-provisioningdoc>

CopyFiles

CopyFiles copies files from one folder to another on a clean boot. During a clean boot CopyFiles looks for files with
a .CPY extension in the root of the Application FFS partition. These files are text files containing the source and
destination for the desired files to copy, separated by “>”.

The following example uses CopyFiles to copy a file from the \Application folder to the \Windows folder:

SampleCpy.cpy

\Application\example.txt > \Windows\example.txt

The following example uses XML provisioning to perform the same task:

5 - 6 MC31XX Series Mobile Computer Integrator Guide

SampleCpy.xml

<wap-provisioningdoc>

<characteristic type= “FileOperation”>

<characteristic type= “\Windows” translation= “filesystem”>

<characteristic type= “MakeDir”/>

<characteristic type= “example.txt” translation= “fileystem”>

<characteristic type= “Copy”>

<parm name= “Source” value= “\Application\example.txt” translation= “filesystem”/>

</characteristic>

</characteristic>

</characteristic>

</characteristic>

</wap-provisioningdoc>

Packaging

Packaging combines an application's executable files into a single file, called a package. This makes it easier to
deploy and install an application to the MC31XX. Package new applications and updates, such as new DLL files,
as CAB files, then deploy them to the MC31XX. Refer to the Microsoft Windows Mobile 6 Help file for information
on CAB files.

Software Installation on Development PC

To develop applications to run on the mobile computer, use the Developer Kit (EMDK) for C

The EMDK for C is a development tool used to create native C and C++ applications for all Zebra mobile
computers. It includes documentation, header files (.H), and library files (.LIB) for native code application
development that targets Zebra value-add APIs.

The software requirements to use the EMDK for C are:

•

Microsoft Windows XP 32-bit Edition or Microsoft Windows Vista 32-bit Edition

•

Microsoft ActiveSync 4.5 or higher. (only for Windows XP, Windows Vista has its own Mobile Device Center)

•

If developing applications for Windows Mobile 6.X or Windows CE 6.0

• Microsoft® Visual Studio 2005

• Microsoft® Visual Studio 2005 Service Pack1

(or)

• Microsoft® Visual Studio 2008

• Microsoft® Visual Studio 2008 Service Pack1

•

One or more of the following Platform SDK's:

• Windows Mobile 6 Professional and Standard Software Development Kits Refresh

•

For Windows CE embedded development use the Zebra Platform SDK (PSDK) for your specific device. The
PSDK can be found on the device download page at http://www.zebra.com/support

Application Deployment for Windows Mobile 5 - 7

EMDK for C

To download and install the EMDK for C:

1. Download the EMDK from the Support Central web site, http://www.zebra.com/support.

a. Select Mobile Computers. The Mobile Computer Products page displays.

b. Select MC3100. The MC3100 Product page displays.

c. On the MC3100 Product page, select the appropriate Developer Kit for C from the Software Downloads

section. The Developer Kit for C page displays.

d. Select the latest version, and save the .exe file to the development computer.

2. Locate the .exe file on the development computer, double-click the executable file and follow the install screen

prompts.

3. Once installed, access the components of the EMDK for C from the Developer Kit for C program group of the

Windows Start menu.

4. The sample applications provide examples of how to interface with the Zebra API functions. To build a sample

application, open the Samples folder from the Windows Start menu. Open the folder for the desired sample
and then open the project file. The project file has an extension of VCP. Microsoft Visual C++ v4.0
automatically launches. Select WinCE as the Active WCE Configuration. Select Win32 (WCE ARMV4) Debug
as the active configuration.

NOTE If both Microsoft Visual C++ v3.0 and Microsoft Visual C++ v4.0 are installed on the development computer,

ensure Microsoft Visual C++ v4.0 launches.

Installing Other Development Software

Developing applications for the mobile computer may require installing other development software, such as
application development environments, on the development PC. Follow the installation instructions provided with
the software.

Software Updates

Download updates to the EMDK for C from the Support Central web site at: http://www.zebra.com/support. Check
this site periodically for important updates and new software versions.

Windows Mobile File Storage

Windows Mobile 6.1 contains three types of file storage:

•

Random Access Memory (RAM)

•

Persistent Storage

•

Application folder.

Random Access Memory

Executing programs use RAM to store data. Data stored in RAM is lost upon a warm boot. RAM also included a
volatile file storage area called Cache Disk.

5 - 8 MC31XX Series Mobile Computer Integrator Guide

Volatile File Storage (Cache Disk)

Windows Mobile 6.1 memory architecture uses persistent storage for all files, registry settings, and database
objects to ensure data is retained even after a power failure. Persistent storage is implemented using Flash
memory technology which is generally slower than volatile RAM memory. In certain situations the speed of the
operation is more important than the integrity of the data. For these situations, Zebra has provided a small volatile
File Storage volume, accessed as the Cache Disk folder. Disk operations to the Cache Disk folder are much faster
than to any of the persistent storage volumes, but data is lost across warm boots and power interruptions. Note that
a backup battery powers RAM memory, including the Cache Disk, when you remove the main battery for a short
period of time.

The MC31XX uses the Cache Disk for temporary data that can be restored from other sources, for example, for
temporarily “caching” HTML web pages by a browser or generating formatted files to send to a printer. Both
situations benefit from the increased speed of the cache disk, but you can restore the data if needed.

DO NOT use the Cache Disk as a method to improve application performance. Analyze applications that perform
slower in persistent storage to optimize disk access. Common areas for optimization include minimizing the
number of reads and writes to a file, removing unneeded debug logging, and minimizing file flushing or closing
files.

Persistent Storage

Windows Mobile 6.1 protects all data and applications from power-related loss. Because Windows Mobile 6.1
mounts the entire file system and registry in persistent storage (rather than using RAM), MC31XX devices provide
a reliable storage platform even in the absence of battery power.

Persistent storage provides application developers with a reliable storage system available through the standard
file system and registry APIs. Persistent storage is optimized for large reads and writes; therefore, applications
reading and writing data in large chunks tend to outperform those applications reading and writing small blocks of
data. Data in persistent storage is lost upon a clean boot.

Persistent storage contains all the directories under the root directory except for Application, Cache Disk, and
Storage Card (if a storage card is installed). Persistent storage is approximately 60 MB (formatted).

Application Folder

The Application folder is a super-persistent storage that is persistent even after a clean boot. Accessing data in the
Application folder is slower than accessing persistent storage. The Application folder is used for deployment and
device-unique data. For example, network profiles can be stored in the Application folder so that connection to the
network is available after a cold boot. The Application folder is approximately 20 MB (formatted).

Deployment

This section provides information about installing software and files on the MC31XX.

Software deployment can be performed by:

•

Copying files from a host computer

•

Installing programs

•

Updating images.

Application Deployment for Windows Mobile 5 - 9

Copying Files from a Host Computer

To copy files from a host computer to the MC31XX:

1. Ensure that ActiveSync is installed on the host computer and that a partnership was created. For more

information see, Chapter 3, ActiveSync.

2. Connect the mobile computer to the host computer using a Single Slot Serial/USB cradle or an appropriate

cable. See, Chapter 2, Accessories for connection information.

3. On the host computer, select Start > Programs > ActiveSync.

Figure 5-1

4. Select Explore.

Figure 5-2

5. Double-click the folder to expand the folder contents.

ActiveSync Connected Window

ActiveSync Explorer

5 - 10 MC31XX Series Mobile Computer Integrator Guide

Figure 5-3

6. Use Explorer to locate the host computer directory that contains the file to download. Tap that directory in the

Application Folder Contents

left pane to display its contents in the right pane.

7. Drag the desired file(s) from the host computer to the desired mobile device folder.

Adding Programs

Install the appropriate software on the host computer before installing it on the mobile computer:

1. Download the program to the host computer (or insert the CD or disk that contains the program into the host

computer). The program may consist of a single *.xip file, *.exe file, a *.zip file, or a Setup.exe file.

2. Read any installation instructions, ReadMe files, or documentation that comes with the program. Many

programs provide special installation instructions.

3. Connect the mobile computer to the host computer using an accessory described in Chapter 2, Accessories.

4. Ensure that a connection is established.

5. Double-click the executable file on the host computer.

If the file is an installer, the installation wizard begins. Follow the directions on the window. Once the software is
installed on the host computer, the installer transfers the software to the mobile computer.

If the file is not an installer, an error message states that the program is valid but is designed for a different type
of computer. Copy this file to the mobile computer. Follow the installation instructions for the program in the
ReadMe file or documentation, or use ActiveSync Explore to copy the program file to the Program Files folder
on the mobile computer as described in Copying Files from a Host Computer on page 5-9. For more
information on copying files using ActiveSync, refer to ActiveSync Help.

6. When installation is complete, tap Start > Programs on the mobile computer, then tap the program icon.

Adding a Program from the Internet

1. Download the program to the mobile computer from the Internet using Internet Explorer.

Application Deployment for Windows Mobile 5 - 11

2. Read any installation instructions, Read Me files, or documentation that comes with the program. Many

programs provide special installation instructions.

3. Tap the file, such as a .xip or .exe file, to launch the installation wizard. Follow the directions on the window.

Updating Images

The MC31XX contains tools that update all operating system components. All updates are distributed as packages.
Update packages can contain either partial or complete updates for the operating system. Zebra distributes the
update packages on the Support Central Web Site, http://www.zebra.com/support

Update an operating system component using one of the following:

•

MSP. See Mobility Services Platform on page 5-12 for information.

•

Update Loader on Windows Mobile devices.

Windows Mobile Update Loader

Packages can be downloaded to the MC31XX using the MC31XX temp directory or an SD card.

.

Using MC31XX Temp Directory

To initiate an update using the temp directory:

1. Go to the Support Central web site, http://www.zebra.com/support and download the appropriate update

package.

2. Connect the MC31XX to a host computer using the Single Slot Serial/USB Cradle or USB Communication

Cable. See Chapter 2, Accessories.

3. Using ActiveSync, copy the update package to the \temp directory on the MC31XX.

4. Simultaneously press the Power button and the 1 and 9 keys.

5. Immediately, as soon as the device starts to boot, press and hold the left scan button or the trigger.

6. When the update loader screen appears, release the left scan button or trigger.

7. When the Update Loader application finds the appropriate file, it loads the package onto the MC31XX. A

progress bar displays until the update completes.

8. When complete, the MC31XX re-boots.

9. The calibration screen appears.

Using SD Card

To initiate an update using an SD card:

1. Go to the Support Central web site, http://www.zebra.com/support.

2. Download the appropriate update package.

3. Copy the update package to the root directory of an SD card.

4. Remove the battery.

5. Install the SD card in the MC31XX.

5 - 12 MC31XX Series Mobile Computer Integrator Guide

6. Replace the battery and battery door.

7. Connect the MC31XX to AC power. See Chapter 2, Accessories.

8. Simultaneously press the Power button and the 1 and 9 keys.

9. Immediately, as soon as the device starts to boot, press and hold the left scan button or the trigger.

10. When the update loader screen appears, release the left scan button or trigger.

11. When the Update Loader application finds the appropriate file, it loads the package onto the MC31XX. A

progress bar displays until the update completes.

12. When complete, the MC31XX re-boots.

13. The calibration screen appears.

Mobility Services Platform

The MSP 3 Client Software is a set of software components that come pre-installed on the MC31XX. The MSP 3
Client software consists of the following components:

The RD Client provides support for MSP 3 Staging functionality, provides support for the MSP 3 Legacy Staging
process, and provides support for backward-compatible legacy MSP 2.x Legacy Staging functionality.

The MSP 3 Agent provides MSP 3 Provisioning functionality and Control functionality when used with MSP 3.2
Control Edition.

Refer to the Mobility Services Platform 3.2 User’s Guide, p/n 72E-100158-06, for instructions for using the Rapid
Deployment and MSP3 Agent clients.

Creating a Splash Screen

A custom splash screen can be created and loaded onto the MC31XX. To create a custom splash screen:

1. Create a .bmp file using a graphic program with the following specifications:

•

Size: 320 (W) x 240 (H).

•

Colors: 256.

2. Modify the bitmap file and save.

To load the splash screen on the MC31XX Windows Mobile device:

1. Create a text file named pkgs.lst which contains the name of the bmp file. For example, mysplash.bmp.

2. Copy the bmp file and the pkgs.lst file to one of the following:

•

MC31XX’s \temp directory

•

MC31XX’s \Windows directory.

3. Perform a cold boot.

4. Press the trigger or side scan button for 5 seconds while booting to invoke the Update Loader and install the

splash screen.