Symbol 1130, 1134 User Manual

1130/1134 Battery Charger

User's Guide

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of Telxon Corporation. References made throughout this document to
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© 2000 by Symbol Technologies, Inc. All rights reserved.
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2

1130/1134 Battery Charger

User’s Guide

1130/1134 Battery Charger
User’s Guide

Part Number:19842-701-01
Release Date: 9/27/95

Telxon is a registered trademark of Telxon
Corporation.

The information contained in this manual is subject
to change without notice.

Telxon Corporation shall not be liable for technical or
editorial omissions or mistakes in this manual nor
shall it be liable for incidental or consequential
damages resulting from your use of the information
contained in this manual.

This manual is copyrighted. All rights are reserved.
No part of this manual may be photocopied or
reproduced in any form without the prior written
consent of Telxon.

© Copyright 1995 Telxon Corporation.
All Rights Reserved.

Contents

Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

FCC statement . . . . . . . . . . . . . . . . . . . . . . . 7

Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Disposing of nickel-cadmium batteries . . . . . . . . . . . 8

Scope of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Document conventions . . . . . . . . . . . . . . . . . . . 9

Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 9

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Overview of the battery charger . . . . . . . . . . . . . . . . . . . . . 10

Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Unpacking the 1130/1134 Battery Charger . . . . . . . . 11

Installing the battery charger . . . . . . . . . . . . . . . . 11

Running the power-on self test . . . . . . . . . . . . . . . 12

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Power pack . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Recharging battery packs . . . . . . . . . . . . . . . . . . . . . . . . 15

Inserting a battery pack . . . . . . . . . . . . . . . . . . . 15

Removing a battery pack . . . . . . . . . . . . . . . . . . 16

Disposing of battery packs . . . . . . . . . . . . . . . . . 16

Cycling a battery pack . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintaining the charger . . . . . . . . . . . . . . . . . . . . . . . . . 18

Operating conditions . . . . . . . . . . . . . . . . . . . . 18

Handling the 1130/1134 Battery Charger . . . . . . . . . 18

4

Cleaning the 1130/1134 Battery Charger . . . . . . . . . . 19

Storing the 1130/1134 Battery Charger . . . . . . . . . . 19

Servicing the 1130/1134 Battery Charger . . . . . . . . . 19

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

The Power LED does not light . . . . . . . . . . . . . . . 20

LEDs remain on after the power-on self test . . . . . . . . 20

The red LED below a battery pack slot does not

light when a battery pack is in the slot . . . . . . . . . . 20

All of the battery pack slot LEDs are flashing . . . . . . . 20

A battery pack takes too long to recharge . . . . . . . . . 21

The green LED below a battery pack slot never lights . . . 21

Both battery pack slot LEDs do not light . . . . . . . . . . 21

The Cycle LED does not light when the Cycling button is

pressed . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

The battery packs are faulty . . . . . . . . . . . . . . . . 22

Other problems . . . . . . . . . . . . . . . . . . . . . . . 22

Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Specifications . . . . . . . . . . . . . . . . . . . . . . . . 23

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . 23

Environmental . . . . . . . . . . . . . . . . . . . . . . 23

Physical . . . . . . . . . . . . . . . . . . . . . . . . . 23

Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Accessory part numbers . . . . . . . . . . . . . . . . . . . 24

Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Battery charger LED codes . . . . . . . . . . . . . . . . . 25

Both battery pack slot LEDs are off . . . . . . . . . . 25

The red LED is on, but the green LED is off . . . . . . 25

Both the red LED and the Cycle LED are on . . . . . 25

The red LED is off, but the green LED is on . . . . . . 26

Both battery pack slot LEDs are blinking . . . . . . . 26

Appendix D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Power-on self test codes . . . . . . . . . . . . . . . . . . . 27

5

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6

Regulations

1

FCC statement

This equipment has been tested and found to comply
with the limits for a Class A digital device pursuant to
Part 15 of Federal Communications Commission
(FCC) rules. These limits are designed to provide
reasonable protection against harmful interference
when the equipment is operated in a commercial
environment. This equipment generates, uses, and
can radiate radio frequency energy and, if not
installed and used in accordance with this operator’s
guide, may cause interference to radio
communications. Operation of this equipment in a
residential area is likely to cause harmful
interference, in which case users will be required to
correct the interference at their own expense.

7

Safety information

2

Disposing of nickel-cadmium batteries

Nickel-cadmium batteries contain chemically active
materials that are hazardous to the environment;
therefore, they must be disposed of properly. Never
attempt to incinerate a nickel-cadmium battery; doing
so could cause it to explode. Telxon urges you to
contact the Environmental Protection Agency, the
Department of Natural Resources, a local hazardous
waste disposal agency, or the Telxon Customer
Support Center for assistance prior to disposing of
your nickel-cadmium batteries.

8

Scope of the manual

This manual provides general information on the
1130/1134 Battery Charger’s parts, features, and
accessories. It also explains how to operate and
maintain the battery charger. It does not cover
information specific to your application.

3

Document conventions

The following conventions are used throughout this
manual.

Cautions

Cautions indicate potential damage to the equipment.
They are set off in the left-hand columns of this
manual by the following symbol: !.

Notes

Notes provide supplementary information. They are
set off in the left-hand columns of this manual and
are not preceded by a symbol.

9

Overview of the battery charger

The 1130/1134 Battery Charger is an accessory for the
PTC-1130/1134 series of pen-based hand-held
computers. These portable computers collect, store,
and transmit data.

The battery charger provides a quick way to recharge
the battery packs that provide power for all
PTC-1130/1134 models. One charger can hold up to
four battery packs at a time.

4

!

Only nickel-cadmium battery packs
that have been designed for use in
a PTC-1130/1134 model can be re­charged by the charger. Do not at­tempt to recharge other types of re­chargeable batteries. Doing so
could destroy those batteries and
damage the charger.

The charger recharges a battery pack in 2 hours or
less. If more than one battery pack is in the charger,
the packs are charged one after another, starting with
the pack farthest to the left. If four packs are
installed in the charger, the first will be fully charged
after no more than 2 hours, and the fourth will be
fully charged after no more than 8 hours.

The charger senses when a battery pack is not fully
discharged and automatically adjusts the recharge
time. For example, a half-charged battery pack will be
recharged in one-half the typical recharge time. If a
fully charged battery pack is inserted into the battery
charger, it will be detected, charging will stop in 5 to
10 minutes, and the charger will go into trickle charge
mode.

The charger is also able to detect faulty battery packs
and is equipped with a cycling feature that can be
used to maintain battery pack life.

The charger draws its power from an external 18-volt,
800-mA AC power pack. The charger is designed to be
used while resting on a horizontal surface such as a
shelf or table.

10

Getting started

Unpacking the 1130/1134 Battery Charger

The 1130/1134 Battery Charger is shipped in a single
box containing

• an 1130/1134 Battery Charger,

• a power pack (if ordered),

• an 1130/1134 Battery Charger User’s Guide,

and

• a Guide to Maintaining NiCd Batteries.

Spare battery packs for the PTC-1130/1134, if
ordered, are shipped in a separate box.

1. Unpack the box and save the packaging in case
the charger is ever stored or shipped to Telxon for
service.

2. Check the contents of the package to make sure
you have received everything ordered.

5

If anything is missing or damaged,
notify your Telxon sales repre­sentative.

If you are using the charger outside
of the U.S. or Canada, you need a
power pack designed for a 240-volt
outlet.

3. Check the charger and accessories for shipping
damage.

Installing the battery charger

Equipment required:

• A power pack

• An electrical outlet, providing 120 volts AC in

the U.S. or Canada, within 6 feet (1.8 meters)
of the charger’s permanent location

11

1. Place the charger on a horizontal surface in a
location where the temperature will be between
–4 degrees F (–20 degrees C) and 122 degrees F
(50 degrees C).

2. Plug the power pack’s cable into the power
connector on the side of the charger.

3. Plug the power pack into an electrical outlet.

Running the power-on self test

When you plug in the 1130/1134 Battery Charger, it
automatically performs a series of self-diagnostic
tests to ensure it is operating correctly. These tests
take approximately 10 seconds to complete.

The tests are indicated by flashing patterns of the
charger’s battery pack slot light-emitting diodes
(LEDs). If the charger passes these diagnostics, all
the LEDs, except the Power LED, turn off after
approximately 10 seconds, provided no battery packs
are in the charger.

If any LEDs other than the Power LED remain lit,
with no battery packs in the charger, the diagnostic
tests have discovered an error. Refer to the
“Troubleshooting” section on page 20 for further
information.

12

Parts

Figure 1 shows the parts of the 1130/1134 Battery

Charger. The following accessory is not illustrated.

Power pack

This separate power pack plugs into a standard
electrical outlet and provides power to the charger.

6

13

Figure 1. 1130/1134 Battery Charger (front view)

6. Battery pack slots

1. Power LED

2. Battery pack slot LEDs

5. Power connector

3. Cycle LED

4. Cycling button

1. This red LED glows when the charger is receiving power and is operating.

2. The red Charging LEDs (one below each battery pack slot) glow when the corresponding battery packs are charging. The green Charged LEDs
(one below each battery pack slot) glow when the corresponding battery packs are fully charged. Both LEDs blink to indicate an error during
the power-on self test or when a faulty battery pack is detected. See Appendix C for an explanation of the LED codes.

3. This LED glows when the battery packs are being cycled.

4. This button starts the battery pack cycling function. Pressing this button a second time, removing all battery packs from the charger, or
disconnecting the power turns off the cycling function.

5. The power pack plugs into this connector.

6. These vertical slots hold the battery packs while they are being recharged.

14

Recharging battery packs

7

!

Do not attempt to recharge any
battery packs other than those de­signed for the PTC-1130/1134. Doing
so could destroy those bat­teries and damage the charger.

!

Recharging a cold battery pack can
damage it. Allow any battery pack
used in below-freezing temperatures
(32 degrees F/0 degrees C or less) to
warm up to room temperature be­fore recharging.

Figure 2. Inserting a battery pack

A battery pack can be inserted into any battery pack
slot. If it is the only pack installed, the charger will
start charging it. If a second pack is inserted to the
left of the first pack (while the first pack is being
charged), the charger will begin charging the second
pack after the first pack has been fully charged. The
left-most pack is always the next to be charged.

Inserting a battery pack

1. Hold the battery pack so the flat side is toward
the left side of the battery charger and the battery
pack contacts face down. See Figure 2.

2. Insert the battery packs, in any order, into the
slots. Make sure the battery packs are firmly
seated against the bottom of the slots.

15

!

Do not force a battery pack into a
slot. The slots are keyed to allow a
battery pack to fit in only one way.

The battery pack slots are keyed to prevent the
battery packs from being inserted with reversed
polarity. If a battery pack is inserted incorrectly, it
will not slide all the way to the bottom of the slot.

See Table 2 for an explanation of

the LED codes.

The battery pack may grow slightly
warmer while it is charging; this is
normal.

Do not remove a battery pack from
the charger until the green
Charged LED below its slot lights.

3.Charging begins automatically. The red Charging
LED below each slot containing a battery pack
lights. Allow approximately 2 hours charging time
per battery pack. (A battery pack that is not fully
discharged will take less time to charge.)

4.When the green Charged LED below a slot lights,
the battery pack is charged and can be removed
and used.

See the table on page 25 for an interpretation of the
battery pack slot LEDs.

Removing a battery pack

Once a battery pack has been charged, it can be
removed, regardless of which slot it occupies, and
another battery pack can be inserted into this slot.

1.To remove a battery pack, grasp it and then lift it
out of the charger.

Disposing of battery packs

Nickel-cadmium battery packs are hazardous waste.
See the “Safety information” section on page 8 for
information on how to properly dispose of them.

16

Cycling a battery pack

8

!

Cycle battery packs only when nec­essary. During cycling, each battery
pack is fully discharged and re­charged three times. Your battery
packs are rated for only a certain
number of recharges, and cycling
uses up three of those recharges.

See Appendix C for an explanation
of the LED codes.

If a battery pack does not hold a
full charge after being cycled, it is
faulty and must be replaced.

Cycling reconditions battery packs that are not
holding a full charge. However, some battery packs,
such as those having internal faults or those
recharged more than the number of times
recommended by the manufacturer, will not benefit
from cycling.

1.Insert the battery packs into the slots.

2.Using a paper clip or other fine-tipped tool, press
the Cycling button and hold it down until the
Cycle LED glows. If the LED does not glow, make
sure the battery pack is seated in the bottom of
the slot. If the LED still does not light, see the
“Troubleshooting” section on page 21.

3.Cycling begins automatically. Allow
approximately 20 to 24 hours for cycling, whether
you are cycling one battery pack or up to four.

Cycling is complete when the green LED below
each slot containing a battery pack lights.

4.When all of the green LEDs light, turn off the
cycling function by pressing the Cycling button
(with a paper clip) and holding it down until the
Cycle LED goes off or by removing all of the
battery packs.

17

Maintaining the charger

9

Operating conditions

The 1130/1134 Battery Charger is designed to operate
in environments that are normally free of dust, dirt,
and moisture. It can be operated at temperatures
between –4 degrees F (–20 degrees C) and 122
degrees F (50 degrees C).

Handling the 1130/1134 Battery Charger

• Do not attempt to open the charger. No

user-serviceable parts are inside.

• Charge only nickel-cadmium battery packs that

have been designed for use in a PTC-1130/1134. Do
not attempt to recharge other types of rechargeable
batteries or any type of alkaline batteries.

• Do not insert anything other than the specified

battery packs into the charger’s battery pack slots.

• If you store a battery pack in below-freezing

temperatures for more than 1 hour, do not charge
the battery pack until it warms up to room
temperature.

• Protect the charger from excessive heat, cold,

moisture, and harsh, dirty environments.

• Do not leave the charger where moisture will

condense on it.

18

Cleaning the 1130/1134 Battery Charger

To clean the charger, slightly moisten a soft, clean,
lint-free cloth with a mild, nonabrasive cleaner, such
as Windex

• Do not use a paper towel to clean the charger.

• Do not soak the cloth and do not spray or pour

cleaning liquids directly onto the charger.

If the charger becomes extremely dirty or if liquids,
dirt, or other foreign materials get inside the case,
contact your Telxon service representative.

®

, and wipe the charger’s outside surface.

Storing the 1130/1134 Battery Charger

• Do not store the charger in temperatures below –40

degrees F (–40 degrees C) or above 158 degrees F
(70 degrees C).

• Do not store the charger in a damp or humid

environment (over 95% noncondensing).

Pack the charger in the original packing material or
in a padded box and store it in a safe place away from
dust, dirt, humidity, and excessive heat or cold.

Servicing the 1130/1134 Battery Charger

Do not attempt to service the 1130/1134 Battery
Charger. Only a trained Telxon technician may
service the charger.

19

Troubleshooting

10

The Power LED does not light

• Make sure the power pack is plugged into a wall

outlet and the connector on the end of the power
pack’s cable is snug in the charger’s power
connector.

• Plug the power pack into another outlet.

• Call your Telxon service representative.

LEDs remain on after the power-on self test

See the “Running the power-on self
test” section on page 12 for an expla­nation of the test.

• Remove any battery packs in the charger. Unplug

the power pack; then plug it in again.

• Call your Telxon service representative.

The red LED below a battery pack slot does
not light when a battery pack is in the slot

• Move the battery pack to another slot. If the red

LED below that slot lights, call your Telxon service
representative. If that LED does not light, the
battery pack is faulty; replace it.

All of the battery pack slot LEDs are flashing

• Make sure the battery packs are inserted properly.

• Move the battery packs to different slots.

• Call your Telxon service representative.

20

A battery pack takes too long to recharge

• Make sure the battery pack is inserted correctly.

• Clean the contacts on the battery pack.

• Try another battery pack to make sure the charger

is working correctly.

• Call your Telxon service representative.

The green LED below a battery pack slot
never lights

• Make sure the battery pack is inserted correctly.

• Call your Telxon service representative.

Both battery pack slot LEDs do not light

• Determine if the battery pack is inserted

incorrectly.

• Make sure the battery pack is all the way in the

battery pack slot.

• Make sure the contacts on the battery pack are

touching the contacts in the bottom of the battery
pack slot.

• Make sure the contacts on the battery pack and in

the battery pack slot are not bent or damaged.

• Make sure the contacts on the battery pack and in

the battery pack slot are clean.

• Call your Telxon service representative.

The Cycle LED does not light when the
Cycling button is pressed

• Make sure at least one battery pack is installed in

the charger.

• Call your Telxon service representative.

21

The battery packs are faulty

See the “Disposing of nickel-cad­mium batteries” section on page 8
for information on how to dispose
of faulty battery packs.

• Cycle faulty battery packs to rejuvenate them.

Discard any battery packs that remain faulty after
cycling.

Other problems

• If you experience any other problems or difficulties

with your 1130/1134 Battery Charger, notify your
Telxon service representative or contact the Telxon
Customer Support Center at 1-800-800-8010.

22

Appendix

Specifications

Electrical

Charging time: 2 hours maximum for each

battery pack; 8 hours
maximum for four battery
packs

Power: Power pack supplies 18

VDC at 800 mA
ESD protection: 15 kV
Regulatory: Complies with FCC Part 15A

Environmental

Operating te mpe r ature: –4 to 122 degrees F

(–20 to 50 degrees C)
Storage tempe rature:- –40 to 158 degrees F

(–40 to 70 degrees C)

A

Humidity: 0 to 95% noncondensing

Physical

Capacity: Four PTC-1130/1134 battery

packs
Width: 10 in/25.4 cm
Depth: 6.5 in/16.5 cm
Height: 10 in/25.4 cm (including

clearance needed to remove

battery packs)
Weig ht : 21.5 oz/.61 kg

23

Appendix

Accessory part numbers

The following table lists part numbers for ordering
1130/1134 Battery Charger accessories.

Table 1. Accessory part numbers

Item Part number

Hardware

Power pack
113 0/ 1134 battery pack, 7.2-volt NiCd

Manuals

PTC-1130 User’s Guide
PTC-1134 User’s Guide
Guide to Maintaining NiCd Batteries

09798-000
19389-001

18844-000
19364-000
16488-000

B

24

Appendix

Battery charger LED codes

Two LEDs (one red and one green) are located below
each of the four battery pack slots. The following
information, which corresponds to the chart on the
charger, will help you interpret the LEDs.

Table 2. Battery pack slot LED codes

Status condition Red LED Green LED

No battery Off Off
Charging On Off
Cycling On Off
Fully charged Off On
Error Blinking Blinking

Both battery pack slot LEDs are off

C

When a battery pack slot does not contain a battery
pack, both LEDs below the slot are off.

The red LED is on, but the green LED is off

When a battery pack has been properly inserted and
has been detected by the charger, only the red LED
below the pack’s slot lights.

Both the red LED and the Cycle LED are on

The battery pack is being cycled.

25

The red LED is off, but the green LED is on

When a battery pack has been fully recharged and is
ready for use, only the green LED below the pack’s
slot lights.

Both battery pack slot LEDs are blinking

If both of the LEDs below a battery pack slot are
blinking, the battery pack in that slot is faulty and
must be replaced. Refer to the “Troubleshooting”
section on page 20 for more information.

26

Appendix

Power-on self test codes

The following table interprets the 1130/1134 Battery
Charger’s LED codes for the power-on self test. The
codes are hexadecimal numbers expressed as binary
patterns of the battery pack slot LEDs.

Table 3. Power-on self test LED codes

Test LED code

RAM test 55
Checksum test AA
Interrupt test 33
Status LED test CC
Software version XX*

*Expressed as the binary equivalent of the charger’s
software version number.

D

The battery pack slot LEDs are arranged and
numbered as follows:

7 5 3 1

6 4 2 0

LED On = 1

LED Off = 0

27

LEDs 0 through 3 express the low bits of the number ,
and LEDs 4 through 7 express the high bits.

The 55 code for the RAM test is displayed as follows
(black LED = glowing):

The AA code for the checksum test is displayed as
follows:

The 33 code for the interrupt test is displayed as
follows:

The CC code for the status LED test is displayed as
follows:

28

Glossary

cycling A procedure used to restore nickel-cadmium batteries

to full power capacity. Cycling brings the batteries
back up to capacity by fully discharging them and
then recharging them a number of times.

LED Light-emitting diode. These are the red and green

status lights on the charger’s front panel.

mAhr Milliamperes per hour. This is a measurement of a

battery pack’s capacity to provide power.

nickel-cadmium
battery

PTC Portable T ele-T ransaction Computer. A

VDC Volts direct current. Volts in an electrical current that

A type of rechargeable battery used in PTC-1130/1134
battery packs.

programmable, battery-powered, hand-held device
used to collect, store, and transmit data.

flow in one direction.

29

Index

1130/1134 Battery Charger

cleaning, 19
electrical specifications, 23
environmental restrictions, 18
environmental specifications, 23
handling, 18
installing, 11-12
overview, 10
physical specifications, 23
servicing, 19
shipping damage, 11
storing, 19
temperature restrictions, 18
unpacking, 11

B

Battery packs

charger capacity, 10, 23
charging time, 10, 16, 23
cycling, 17
disposing of, 8, 16
faulty, 10, 17, 20, 22, 26
inserting, 15-16
inserting incorrectly, 16
recharging, 15-16
reduced life, 17
removing, 16
temperature, 15
warm, 16

Battery pack slot LEDs, 14

both blinking, 26
both off, 25
codes, 25-26
red off, green on, 26

red on, green off, 25

Battery pack slots, 14

C

Capacity, 10, 23
Cautions, 9
Charging battery packs, 15-16

time required, 10, 16, 23
Cleaning the charger, 19
Cold, 18
Compatible PTCs, 10
Cycle LED, 14, 17
Cycling, 17

definition, 10

faulty battery pack, 17

procedure, 17

reducing battery life, 17

time required, 17

turning off, 17

turning on, 17
Cycling button, 14, 17

D

Diagnostics, 12, 27-28

errors, 12, 20
Dirt, 18
Document conventions

cautions, 9

notes, 9

30

E

N

Environmental restrictions, 18

storing, 19

Errors, 12

procedures, 20-22

F

Faulty battery pack, 10, 17, 20, 22, 26
FCC statement, 7

H

Heat, 18

I

Inserting a battery pack, 15-16
Installation, 11-12

conditions, 12
location, 12

L

Nickel-cadmium batteries

See Battery packs

Notes, 9

O

Operating conditions, 18, 23
Overview, 10

P

Packing material

saving, 11
Part numbers, 24
Parts, 13-14
Power

requirements, 11, 23
Power connector, 14
Power-on self test, 12

codes, 27-28

duration, 12
Power pack, 10-13
PTC-1130/1134, 10

LEDs

battery pack slot, 14, 25-26
codes, 25-26
Cycle, 14, 17
Power, 14
power-on self test patterns, 12, 27-28

M

Maintenance, 18-19
Moisture, 18

R

Recharging battery packs, 15-16

time required, 10, 16, 23
Removing a battery pack, 16

S

Safety information, 8
Scope of the manual, 9
Servicing the charger, 19
Specifications

electrical, 23

environmental, 23

31

physical, 23

Status lights

See LEDs

Storing the charger, 19

T

Temperature

operating, 12, 18, 23
storage, 19, 23

Troubleshooting, 20-22

U

Unpacking the charger, 11

32

!19842-701-01!

Telxon Corporation/3330 West Market Street, Akron, Ohio 44334/216-867-3700/800-800-8001
Part No. 19842-701-01 Printed in U.S.A.