Sym Tonik 50, Tonik 125 Instruction Manual

1.CONTENTS
1. Contents ........................................................................................................................ 1
2. Control location ............................................................................................................. 3
4. Safe riding ..................................................................................................................... 4
5. Driving ........................................................................................................................... 5
6. Use genuine spare parts ............................................................................................... 5
7. Use of each component ................................................................................................ 6
Gauges .......................................................................................................................... 6
Operation of ignition switch ........................................................................................... 7
Operation of steering handle lock switch ....................................................................... 7
Operation of fuel tank cover switch ............................................................................... 7
Use of buttons ............................................................................................................... 7
Storage box.......................................................................................................................9
Safety helmet hook.........................................................................................................10
Fuel tank cap ................................................................................................................ 10
Brake ............................................................................................................................ 10
8. Important points and cautions for starting engine ........................................................ 11
9. The best way to drive off ...................................................... ............... ............... ......... 12
The control of throttle valve handle ............................................................................. 12
Parking method ........................................................................................................... 12
10.Inspection and maintenance before riding ................................................................... 13
Routine inspection ....................................................................................................... 13
Engine oil inspection and change ................................................................................ 13
Fuel inspection.............................................................................................................. 14
Transmission oil inspection and change ....................................................................... 14
Inspection and adjustment of brake free play .............................................................. 15
Disc brake inspection (depending on models) ............................................................. 16
Throttle valve handle clearance adjustment ................................................................ 17
Inspection and maintenance of battery ........................................................................ 17
Tire inspection ............................................................................................................. 18
Steering handle front shock absorbers inspection ....................................................... 18
Checking and changing fuses ..................................................................................... 19
Checking the turn signal lights and horn ..................................................................... 19
Checking the front and rear lights ............................................................................... 19
Checking the brake light .............................................................................................. 19
1. CONTENTS
1
1.CONTENTS
Checking for fuel leakage ............................................................................................ 20
Checking the lubrication of body’s various mechanisms ............................................. 20
Checking the spark plug .............................................................................................. 20
Checking the air cleaner ............................................................................................. 20
11. When ther e is an abno rm al condition or a trouble ....................................................... 21
Diagnosis when engine does not start ........................................................................ 21
12. C.D.I. electrical ignition system ................................................................................... 21
13. Suggestions on engine fuel ......................................................................................... 21
14. Transmission oil .......................................................................................................... 21
15. Cautions for ri ding motorcycle ..................................................................................... 22
16. Periodical maintenance schedule ...................................................................................23
17. Specification ................................................................................................................ 24
1. CONTENTS
2
/
2.CONTROL LOCATION
MODEL: Tonik 125/Tonik 50cc
Position light
Front turn signal light
Side stand
Front brake level
Rear brake level
Fuel tank cap
Frame number
Engine number
Main stand
Storage box
Air Cleaner
Kick starter pedal
Light/Starter switch
High& Low beam/
Turn signal/Horn
switch Fuse /CDI
&Battery
Exhaust Muffler
Tail/brake light
Rear turn
signal light
Helmet hook
Front light
Ignition switch
Oil level
2. CONTROL LOCATION
3
3.BEFORE RIDING
This manual describes the correct usage of this motorcy cle including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully.
For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following:
y Correct use of the motorcycle. y Pre-delivery inspection and maintenance.
Thank you very much for your patronage
In order to maximize your motorcycle’s performance, a periodical inspection and maintenance should be completely carried out. We recommend that after riding your new motorcycle for the first 300 kilometers, you should take your motorcycle to the original dealer for an initial inspection, and to have your motorcycle inspected periodically every 1000 kilometers thereafter.
y In case the motorcycle’s specifications and construction are modified and different from the photos
and diagrams on the owner’s manual / catalogues, the specifications and construction of the actual motorcycle shall prevail.
4. SAFE RIDING
It is very important to be relax and clothe properly when driving, observe traffic regulations, do not rush, always drive carefully and relaxed. Usually, most people would ride their newly bought motorcycle very carefully, but after they became familiar with their motorcycles, they tended to become reckless which may result in an accident.
To remind you:
y Please wear a safety helmet, and properly tighten the chin belt when riding a motorcycle. y Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the
steering handle and thus affects riding safety.
y So, put on clothes with tight sleeves . y Hold the steering handle by both hands when riding. Never ride with only one hand. y Observe the speed limit. y Wear suitable low-heel shoes. y Perf orm periodical maintenance and inspection in accordanc e with the schedule.
WARNING!!
y To avoid getting burned by exhaust pipe when taking a passenger. Make sure your passenger has
put his/her feet on the pedal s. After running, the exhaust pipe is very hot, be careful not to get burned when conducting an
y
inspection or maintenance. After running, the exhaust pipe is very hot, select a suitable location to park your motorcycle to avoid
y
others getting burned by the exhaust pipe.
CAUTION:
Modified motorcycle will affect its structure or per formance, and cause poor engine operation or exhaust noise, which will result in shorte ning the motorcycle’s service life. Besides, modification is illegal and does not conform to the original design and specifications. A modified motorcycle will not be covered by warranty, therefore, do not modify your motorcycle at will.
3.BEFORE RIDING
4.SAFE RIDING
4
5.DRIVING
Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride with
y
the most comfortable posture in order to be able to react quickly whenever it is necessary.
Rider’s posture will greatly affect ridin g sa fe ty. Always keep your body’s gravity in th e center of the
y
saddle, if your body’s gravity is on the rear part of saddle, the front wheel load will be reduced, and this will cause the steering handle shaking. It is dangerous to ride a motorcycle with an un stable handle.
It will be much easier to make a turn if rider inclines his body inward when turning. On the other
y
hand, the rider will feel unstable if his body an d the motorcycle do not incline.
The motorcycle is hard to control on a bumpy, unleveled, unpaved road, try to know the road
y
conditions in advance, slow down and use your shoulder ’s force to control the handle.
Suggestion: Do not load objects on the front pedals unnecessarily, to avoid affecting the riding safety
y
and the operation of steering handle.
CAUTION:
The rider’s feeling on the handle is slightly different with a load or without a load. Overload may cause the handle to swing and affects the riding safety. Therefore, do not overload your motorcycle.
CAUTION:
y Do not place flammable materials such as rags between the body side cover and engine to avoid
components damaging by fire.
y Do not load objects on areas not specified for loading to avoid damage.
SUGGESTION
To maximize the motorcycle’s performa nce and prolong its service life: The first month or first 1000km is the wear- in period for the engine and components. Avoid rapid acceleration, and keep the speed below 60 km/hr.
6. USE GENUINE SPARE PARTS
In order to maintain the motorcycle’s best performance, each part’s quality, material, and machined precision must conform with the design requirements. “SYM Genuine Spare Parts” were made from the same high quality materials used for the original motorcycle. No parts would be sold to the market until they could meet the designed specifications through sop histicated engineering and stringent quality control. Therefore, it is necessary to purchase “SYM Genuine Spare Parts” from “SYM Authorized Dealers or Franchised Dealers” when replacing spare parts. If you buy cheap, or fake substitute parts from the market, no guarantee can be provided either for the quality or durability. Also, it may result in unexpected troubles and lower the motorcycle’s performance.
Always use SYM Genuine Spare Parts to keep your motorcycles pure blood and to ensure its long
y
service life.
5. DRIVING
6.USE GENUINE SPARE PARTS
5
7.USE OF EACH COMPONENT
(The following is SYM 4 stroke air-cooling 125 c.c./50 c.c. scooter’s basic operation, and they
could vary from different individual models. Please consult the end of this manual.)
§GAUGES §
The panel figure for speedometer may vary from model to model, but the location usually are the same.
Speedometer
Odometer
Fuel meter
Turn Left/Right Signal Indicator
High Beam Indicator
Engine oil replacement indicator
CAUTION:
Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such as gasoline…etc to avoid damaging these components.
y Speedometer
Indicates driving speed.
y Odometer
Indicates total accumulated distance traveled.
y High Beam Indicator
This indicator comes on with high beam headlight is turned on.
y Turn (left/right) Signal Indicator
The left or right Indicator will be flashing according to the operated directions of turn signal light switch when it is turned on.
y Fuel Met er:
The pointer in this meter shows how much fuel remains in the tank. When the pointer stays position "" , it means full of gasoline in the fuel tank. The pointer stays position "" , it means 50% of gasoline in the fuel tank. When the pointer stays position "" , it means residual about 1.0 liters in the fuel tank. That is the reserved gasoline. It can continue to ride about 30 ~ 50km. When the pointer stays position "" , it means empty in the fuel tank.
7. USE OF EACH COMPONENT
6
y Engine oil replacement indicator:
Engine oil replacement indicator is used to indicate the time tables of engine oil replacement, the color is expressed as green as usual. When the vehicle traveling about 1,000 kilometers, the indicator light turns red. It means that it need to supply or replace engine oil. After adding engine oil, insert the key in to the relieve hole as shown, the indicator will change from red to green.
§OPERATION OF IGNITION SWITCH §
“ON” position:
y Engine can be started in this position. y Ignition switch key can not be removed.
“OFF” position:
y Engine is shut off and can not be started in this position . y Ignition switch key can be removed.
§OPERATION OF STEERING HANDLE LOCK SWITCH §
“Steering handle lock” position
y Turn the steering handle to left and insert the key in to,
press ignition switch key clockwise and then lightly turn it to left to the “lock” position.
y The steering handle is locked in this position. y Ignition switch key can be removed. y When unlocking, simply turn the key from the “LOCK”
position to the “OFF” position.
§OPERATION OF FUEL TANK COVER SWITCH§
“Fill gasoline lock” position
y Inserted the ignition switch key in the main switch lock. y Turn the ignition switch key to thefill gasoline position counter-clockwise.
y Then, the fuel tank cover can be open. You can fill gasoline in the fuel tank.
CAUTION:
y Make sure to take the key
away with you before you lock your seat.
CAUTION:
y Never operate the ignition switch key when the motorcycle is running. To turn the ignition switch
to “OFF” and “LOCK” position will shut off the electrical system and that may result in a dangerous accident. Therefore, the ignition switch can only be turned off after the motorcycle has been completely stopped.
y Always remove the key and be sure to take the key away with you after locking the steering handle
before leaving your motorcycle.
y If ignition switch remains in the “ON” position for a prolonged period after the engine has been
stopped, the battery’s capacity w ill be reduced and this may affect the engine’s start ability.
y Make sure to take the key away with you before you lock your seat.
§USE OF BUTTONS §
High/low
beam switch
Hazard warning
switch
Turn Signal
Switch
Horn Switch
Electrical starter button
7. USE OF EACH COMPONENT
7
Insert the key into the mai n sw itch to be “ON” position, and the engine is being started, the speed meter light, position light, tail light, license plate light are always come on.
y Hazard warning switch
When the switch is turned to this position as the engine is being started, the front and rear turn signal lights will flash.
Switch to this position to turn of the front and rear signal hlghts.
y Electrical starter button
This is a starting motor button (switch) for engine starting. With the main switch “on”, press this button while holding the front or rear brake lever will start the engine.
CAUTION:
y Release this button immediately after engine has been starter, and never pre ss the button again to
avoid damaging the engine.
y This mechanism is a safety design. The engine can only be started after the front or rear brake
lever (pedal) has been applied.
y Do not use light system. Turn headlight and turn signal light to the “off” position when the engine is
being started.
y High/low beam switch
This is the high and low beam of headlight switching switch. Press this switch to switch between high and beams.
This is for high beam. This is for low beam.(please turn to low beam riding in city.)
7. USE OF EACH COMPONENT
8
y Horn Switch
Press this button down when ignition switch is in the “ON” position, the horn will sound.
y Turn Signal Switch
Turn signal lights are used when turning left/right or changing lane. Turn ignition switch to the “ON” position, and slide the turn signa l swit ch to left or right . Then, the turn signal lights will flash. To release, simply return the turn signal light button to the original position.
Left -side turn signal light flashing means you intend to make a right turn.
Right-side turn signal light flashing means you intend to make a left turn.
§STORAGE BOX§
y This box is located under the seat. y Maximum load capacity:5kg. y Do not store valuables in the box. y Make sure that the seat has been locked completely after it
was pressed down.
y Take out valuables before washing to avoid wetting these
objects.
y Do not place thermal sensitive objects in the box because of
engine’s heat and high temperature.
Storage box
7. USE OF EACH COMPONENT
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