SERVICE MANUAL
DVD PLAYER
WV205
OPEN/CLOSE PLAY STOP STANDBY-ON
IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and
described in this service manual are effective methods of performing
service operations. Some of these service special tools should be used
when and as recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk
of personal injury to service personnel. The possibility exists that improper
service methods may damage the equipment. It also is important to
understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE.
Funai could not possibly know, evaluate and advice the service trade of all
conceivable ways in which service might be done or of the possible
hazardous consequences of each way. Consequently, Funai has not
undertaken any such broad evaluation. Accordingly, a servicer who uses a
service procedure or tool which is not recommended by Funai must first
use all precautions thoroughly so that neither his safety nor the safe
operation of the equipment will be jeopardized by the service method
selected.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Cabinet Disassembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5-1
How to Initialize the DVD Player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
Schematic Diagrams / CBA’s and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
Manufactured under license from Dolby Laboratories.
“Dolby” and the double-D symbol are trademarks of Dolby Laboratories.
SPECIFICATIONS
Item Conditions Unit Nominal Limit
1. Video Output 75 Ω load Vpp 1.0 ± 0.1
2. Coaxial Digital Out 75 Ω load mVpp 500 ± 50
3. Audio (PCM)
3-1. Output Level 1 kHz, 0 dB, 47k Ω load Vrms 2.0
3-2. S/N 47k Ω load dB 120
3-3. Freq. Response
DVD fs = 48 kHz ± 0.5 dB, 47k Ω load Hz 20 ~ 22 k
CD fs = 44.1 kHz ± 0.5 dB, 47k Ω load Hz 20 ~ 20 k
3-4. THD+N
DVD 1 kHz, 0 dB, 47k Ω load % 0.0035
CD 1 kHz, 0 dB, 47k Ω load % 0.004
Notes:
1. All Items are measured without pre-emphasis unless otherwise specified.
2. Power supply: AC 120 V, 60 Hz
3. Ambient Temperature: +25 °C
1-1-1 E6161SP
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mechanism
Assembly
Laser Beam Radiation
Laser Pickup
Turntable
LASER RADIATION
WHEN OPEN. DO NOT
CAUTION
STARE INTO BEAM.
Location: Top of DVD mechanism.
1-2-1 E6NLSP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not
evident from visual inspection, nor can the protection
they give necessarily be obtained by replacing them
with components rated for higher voltage, wattage,
etc. Parts that have special safety characteristics are
identified by a # on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product’s Safety is under review
continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are carefully inspected to confirm
with the recognized product safety and electrical
codes of the countries in which they are to be sold.
However, in order to maintain such compliance, it is
equally important to implement the following
precautions when a set is being serviced.
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation tape
2) PVC tubing
3) Spacers
4) Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F. Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film
resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type
connectors which connect the power cord and the
primary side of the transformer. When replacing
the transformer, follow these steps carefully and
precisely to prevent shock hazards.
Replacement procedure
1) Remove the old connector by cutting the wires
at a point close to the connector.
Important: Do not re-use a connector.
(Discard it.)
2) Strip about 15 mm of the insulation from the
ends of the wires. If the wires are stranded,
twist the strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4) Use a crimping tool to crimp the metal sleeve at
its center. Be sure to crimp fully to the complete
closure of the tool.
L. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC outlet.
1-3-1 DVDN_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and
wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified
values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between
soldered terminals, and between terminals and
surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit Terminals
AC Line Voltage Clearance Distance (d), (d’)
120 V ≥ 3.2 mm (0.126 inches)
Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
Measuring Method (Power ON):
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across the terminals of load Z.
See Fig. 2 and the following table.
dd'
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Table 2: Leakage current ratings for selected areas
AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:
120 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
0.15 µF CAP. & 1.5 kΩ RES.
Connected in parallel
i ≤ 0.5 mA Peak Exposed accessible parts
1-3-2 DVDN_ISP
Fig. 2
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
Top View
Out
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Pin 1
Input
In
Bottom View
5
10
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an
angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
1-4-1 DVDN_SN
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
CBA
Masking
Tape
Tweezers
Hot-air
Flat Pack-IC
Desoldering
Machine
Flat Pack-IC
Fig. S-1-2
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Fig. S-1-4
1-4-2 DVDN_SN
With Iron Wire:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the CBA, handle it gently
because it may be damaged if force is applied.
Hot Air Blower
2. Installation
1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
2. The “●” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
To Solid
Mounting Point
CBA
Tweezers
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
or
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
Fig. S-1-6
1-4-3 DVDN_SN
Instructions for Handling Semiconductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 MΩ) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.
<Incorrect>
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-4-4 DVDN_SN
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[1] Top Case
[2] Front Assembly
[3] Reinforce Plate
[4] DVD Main CBA Unit
[5] DVD Mechanism
[6] AV CBA
2. Disassembly Method
ID/
Loc.
No.
[1] Top Case D1 2(S-1) ---
[2]
[3]
[4]
[5]
Part
Front
Assembly
Reinforce
Plate
DVD Main
CBA Unit
DVD
MechanismD4D5
Fig.
No.
D2 *3(L-1), *3(L-2) 1
D3 2(S-2) ---
D4
(S-3A), (S-3B),
*CN201, *CN301,
*CN401, *CN601
4(S-4) 3
Removal
Remove/*Unhook/
Unlock/Release/
Unplug/Desolder
Note
2
About tightening screws
When tightening screws, tighten them with the
following torque.
Screws Torque
(S-1), (S-2), (S-3A), (S-4),
(S-5), (S-6)
(S-3B) 0.38 ± 0.04 N·m
0.45 ± 0.05 N·m
Reference Notes
1. CAUTION 1: Locking Tabs (L-1) and (L-2) are
fragile. Be careful not to break them.
1) Release three Locking Tabs (L-1). Then,
release three Locking Tabs (L-2).
2) Remove the Front Assembly.
2. CAUTION 2: Electrostatic breakdown of the laser
diode in the optical system block may occur as a
potential difference caused by electrostatic charge
accumulated on cloth, human body etc, during
unpacking or repair work.
To avoid damage of pickup follow next procedures.
1) Short the three short lands of FPC cable with
solder before removing the FFC cable (CN201)
from it. If you disconnect the FFC cable
(CN201), the laser diode of pickup will be
destroyed. (Fig. D4)
2) Disconnect Connectors (CN301), (CN401) and
(CN601). Remove two Screws (S-3A) and (S3B) and lift the DVD Main CBA Unit. (Fig. D4)
3. CAUTION 3: When reassembling, confirm the
FFC cable (CN201) is connected completely. Then
remove the solder from the three short lands of
FPC cable. (Fig. D4)
[6] AV CBA D6 (S-5), 4(S-6), *3(L-3) ---
↓
(1)
Note:
(1) Identification (location) No. of parts in the figures
(2) Name of the part
(3) Figure Number for reference
(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P = Spring, L = Locking Tab, S = Screw,
CN = Connector
* = Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
(5) Refer to “Reference Notes.”
↓
(2)
↓
(3)
↓
(4)
↓
(5)
(S-1)
[1] Top Case
Push
Fig. D1
1-5-1 E6161DC
CN201
CN301
(S-3B)
(S-3A)
CN601
(S-2)
(L-1)
(L-2)
[2] Front Assembly
(L-1)
(S-2)
[3] Reinforce Plate
Fig. D2
CN401
[4] DVD Main
CBA Unit
A
Short the three short lands by soldering.
(Either of two places.)
Fig. D3
Connector
View for A
Fig. D4
1-5-2 E6161DC
(S-4)
(S-4)
[5] DVD Mechanism
(S-4)
[6] AV CBA
(S-5)
(L-3)
(S-6)
(L-3)
Fig. D5
3. How to Eject Manually
1. Turn the unit over.
2. Insert the shaft less than a diameter of 3 mm (e.g. screwdriver) straightly into the opening as shown.
3. Turn the shaft along with the opening clockwise.
4. Repeat steps 2 and 3 until the tray will open.
5. Pull the tray slowly manually.
View for B
Rear
Turn the shaft along with
the opening clockwise.
Shaft
(e.g. screwdriver)
Opening
Fig. D6
B
Front
1-5-3 E6161DC
HOW TO INITIALIZE THE DVD PLAYER
To put the program back at the factory-default,
initialize the DVD player as the following procedure.
1. Press [1], [2], [3], [4], and [DISPLAY] buttons on
the remote control unit in that order.
Fig. a appears on the screen.
"
" differ depending on the models.
*******
MODEL : *******
Version
Region
: *.**
: *
EXIT: POWEREEPROM CLEAR : CLEAR
Fig. a
"
" differ depending on the models.
*******
2. Press [CLEAR] button on the remote control unit.
Fig. b appears on the screen.
MODEL : *******
Version
Region
: *.**
: *
EXIT: POWEREEPROM CLEAR : CLEAR
EEPROM CLEAR : OK
Fig. b
When “OK” appears on the screen, the factory
default will be set.
3. To exit this mode, press [STANDBY-ON] button.
1-6-1 E6161INT
FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray.
2. To put the DVD player into version up mode, press
[9], [8], [7], [6], and [SEARCH MODE] buttons on
the remote control unit in that order. The tray will
open automatically.
Fig. a appears on the screen.
"
" differ depending on the models.
*******
F/W Version Up Mode Model No : *******
Please insert a DISC
for F/W Version Up.
VERSION : *.**
EXIT: POWER
Fig. a Version Up Mode Screen
The DVD player can also enter the version up
mode with the tray open. In this case, Fig. a will be
shown on the screen while the tray is open.
3. Load the disc for version up.
4. The DVD player enters the F/W version up mode
automatically. Fig. c appears on the screen. If you
enter the F/W for different models, “Disc Error” will
appear on the screen, then the tray will open
automatically.
"
" differ depending on the models.
*******
"
" differ depending on the models.
*******
(*2)
F/W Version Up Mode
VERSION : ************.ab6
Completed
SUM : 7ABC
Model No : *******
VERSION : *.**
Fig. e Completed Program Mode Screen
At this time, no button is available.
6. Remove the disc on the tray.
7. Unplug the AC cord from the AC outlet. Then plug
it again.
8. Turn the power on by pressing the [STANDBY-ON]
button and the tray will close.
9. Press [1], [2], [3], [4], and [DISPLAY] buttons on
the remote control unit in that order.
Fig. g appears on the screen.
"
" differ depending on the models.
*******
MODEL : *******
Version
Region
: *.**
: *
(*1)
F/W Version Up Mode Model No : *******
VERSION : ************.ab6
Reading...
VERSION : *.**
Fig. c Programming Mode Screen
The appearance shown in (*1) of Fig. c is
described as follows:
No. Appearance State
1 Reading... Sending files into the memory
2 Erasing... Erasing previous version data
3 Programming... Writing new version data
5. After programming is finished, the tray opens
automatically. Fig. e appears on the screen and
the checksum will be shown in (*2) of Fig. e.
EXIT: POWEREEPROM CLEAR : CLEAR
Fig. g
10. Press [CLEAR] button on the remote control unit.
Fig. h appears on the screen.
"
" differ depending on the models.
*******
MODEL : *******
Version
Region
: *.**
: *
EXIT: POWEREEPROM CLEAR : CLEAR
EEPROM CLEAR : OK
Fig. h
When “OK” appears on the screen, the factory
default will be set. Then the firmware renewal
mode is complete.
11. To exit this mode, press [STANDBY-ON] button.
1-7-1 E6161FW
BLOCK DIAGRAMS
System Control / Servo Block Diagram
IC101
(MICRO CONTROLLER)
ADAC-MD
AUDIO-MUTE
PCM-SCLK
57
88
163
56 ADAC-MC
86 ADAC-ML
IC462
+3.3V
IC461
+3.3V
*1
RESET73
RESET
1 3
RESET
2 1
VREF
(SERVO DRIVE)
IC301
FOCUS DRIVE
FD-OFST
148
146
26
25
27
-
+
-
+
FOCUS
ACTUATOR
DRIVE
15
16
24
TRACKING
DRIVE
TD-OFST
147
139
-
+
-
+
TRACKING
ACTUATOR
DRIVE
14
13
POWER
SW2003
312
SW2002
OPEN/CLOSE
SPDL
76
-
+
-
+
SPINDLE
MOTOR
DRIVE
12
11
STOP
-
MOTOR
CN1001
CN401
SLD75
23
DRIVE
18
PLAY
SW2001
19
18
OPEN/CLOSE
19 POWER
59POWER
60OPEN/CLOSE
82
STOP
IC202
23 REMOTE2222 PLAY2121 STOP2020
67
61
PLAY
REMOTE
(OP AMP)
1
3
RM2001
SP-ROT
143
2
SENSOR
REMOTE
5
SL-ADS
140
7
6
+3.3V
81 SL-AMP
14
13
12
SW2004
645
+
SLED
17
AV C BA
TRAY-IN
66
DVD MAIN CBA UNIT
AUDIO-MUTE
ADAC-ML
ADAC-MC
ADAC-MD
PCM-SCLK
1 NOTE:
Either IC461 or IC462 is used for DVD MAIN CBA UNIT.
TO
VIDEO/ AUDIO
BLOCK DIAGRAM
FS(+)
FS(-)
TO DIGITAL SIGNAL
TS(+)
TS(-)
PROCESS BLOCK
DIAGRAM
1-8-1
3SP(+)
4SP(-)
5TRAY-IN
6GND
7SL(-)
CN301
8SL(+)
DRIVE CBA
TRAY-IN
SPINDLE
MOTOR
M
SLED
MOTOR
M
E6164BLS
Digital Signal Process Block Diagram
TO
VIDEO
/AUDIO
BLOCK
DIAGRAM
TO
VIDEO
/AUDIO
BLOCK
DIAGRAM
FLASH
ROM
DATA(AUDIO) SIGNAL
DATA(VIDEO/AUDIO) SIGNAL VIDEO SIGNAL
DATA
RAM
INST.
DSP
DECODER
STREAM
SPDIF
PCM-BCK
PCM-DATA
PCM-LRCLK
177
170
171
169
AUDI O
I/F
ROM
DATA
RAM
INST.
ROM
SERIAL
GENERAL
I/O
I/O
PROCESSOR
CPU
I/F
UMAC
READ
TIMER
INTERRUPT
CONTROLLER
I/F
MEMORY
VIDEO-Y(I/P)
149
Y(I/P)
D/A
NTSC/PAL
VIDEO
WATCH DOG
TIMER
REMOTE
VIDEO-C
158
C
D/A
ENCODER
I/F
CONTROL
32BIT CPU
BCU
DATA
INST
DEBUG
RAM
RAM
IC103 (FLASH ROM)
~
~
1
9
162548
FADR (0-19)
23~51
~
293638
FDQ (0-15)
~
45
SDRAM ADDRESS(0-10)
IC101 (MICRO CONTROLLER)
~
217
238
SDRAM ADDRESS(0-10)
~~
202427
IC501, IC502 (SDRAM)
EXTERNAL
MEMORY
I/F
2
32
SDRAM
DECODER
I/F
ECC
SDRAM DATA(0-15)
~~
1
18
252
SDRAM DATA(0-15)
~
123949
192~212
CPU
I/F
DMA
RF
256
114
115
116
117
~
CN201
DVD/CD
FORMATTER
SIGNAL
PROCESS
132
131
C16
D18
CIRCUIT
134
133
A17
B15
DETECTOR
BCU
129
E14
130
F12
CD/DVD 19
32BIT
CPU
INST.
ROM
126
124
AMP
Q253,Q254
AMP
CN201
CD-LD 10
DVD-LD 8
DATA
RAM
125
123
Q251,Q252
6
5
PD-MONI 7
GND(CD-PD)
GND(DVD-PD)
9
GND(LD)
WATCH DOG
TIMER
TIMER
INTERRUPT
CONTROLLER
CD/DVD
83
TO SYSTEM
CONTROL/SERVO
BLOCK DIAGRAM
6
IC201
(SW)
4
1 3
CD DVD
FS
TS
FS(+)
CN201
FS(+) 2
FS(-)
FS(-) 3
TS(+)
TS(+) 1
TS(-)
DVD MAIN CBA UNIT
TS(-) 4
PICK-UP
UNIT
1-8-2
E6164BLD
Video / Audio Block Diagram
VIDEO OUT
5
WF3
(COMPOSITE)
JK1402
6
DRIVER
7
DRIVER
AUDIO SIGNALDATA(AUDIO) SIGNAL
VIDEO SIGNAL
JK1401
S-VIDEO OUT
2
1
3 4
YC
+5V
D2010
POWER
DIGITAL
JK1202
AMP
Q1351
AUDIO OUT
(COAXIAL)
WF6
(AMP)
IC1201
WF4
CN601 CN1601
JK1201
1
3
17
SPDIF
18
AUDIO(L)-
OUT
2
14
AUDIO(R)
13 12AUDIO(L)
15
AUDIO(R)-
OUT
675
WF5
14 13AUDIO(R)-MUTE
+5V
Q1202
Q1204
Q1201
+3.3V
2dB
AMP
2dB
LPF DRIVER
4dB
AMP
IC1403 (VIDEO DRIVER)
3
WF1
AMP
2dB
LPF
4dB
1
WF2
CN1601
87VIDEO-Y(I/P)
10 9VIDEO-C
CN601
VIDEO-Y(I/P)
VIDEO-C
AMP
AMP
IC601 (AUDIO DAC)
15
L-CH
R-CH
LPF+AMP
DAC
ENHANCED
MULTI-LEVEL
DELTA-SIGMA
4X/8X
/FUNCTION
DIGITAL FILTER
OVERSAMPLING
PORT
AUDIO
SERIAL
768
14
LPF+AMP
DAC
MODULATOR
CONTROLLER
16
ZERO DETECT
SERIAL
432
PORT
CONTROL
CLOCK
SYSTEM
MANAGER
5
DVD MAIN CBA UNIT AV CBA
TO DIGITAL
SIGNAL PROCESS
BLOCK DIAGRAM
1-8-3
SPDIF
TO
DIGITAL
PCM-BCK
PCM-DATA
PCM-LRCLK
SIGNAL
PROCESS
BLOCK
DIAGRAM
ADAC-MD
ADAC-MC
ADAC-ML
TO
SYSTEM
CONTROL
/SERVO
BLOCK
DIAGRAM
PCM-SCLK
AUDIO-MUTE
E6164BLV
Power Supply Block Diagram
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
EV+5V
P-ON+9V
EV+3.3V
P-ON+5V
EV+1.2V
TO CN401
1,2
EV+3.3V
3,4,5
EV+10V7P-ON+5V6P-ON+3.3V17PWRCON
8,9
"Ce symbole reprèsente un fusible à fusion rapide."
"This symbol means fast operating fuse."
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
ATTENTION : Pour une protection continue les risqes
d'Incele n'utiliser que des fusible de même type.
Risk of fire-replace fuse as marked.
F
COLD
11
A V
T1001
2
HOT
2
REG.
+1.2V
IC1002
3
3
SCHOTTKY
BARRIER
D1006
12
1
D1008
SCHOTTKY
BARRIER
13
4
D1030
Q1002 CN1001
RECTIFIER
14
15
Q1011
Q1004
Q1016
312
REG
IC1006
16
17
18
1
4
IC1001
ERROR
7
6
VOLTAGE DET
2
3
(SHUNT REGULATOR)
HOT CIRCUIT. BE CAREFUL.
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
BRIDGE
RECTIFIER
D1001, D1002
D1004, D1005
LINE
FILTER
L1001
F1001
1A 250V
AC1001
AC CORD
F
SWITCHING
SWITCHING
Q1003 Q1031
A V
CONTROL
1-8-4
AV CBA
E6164BLP
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS
Standard Notes
WARNING
Many electrical and mechanical parts in this chassis
have special characteristics. These characteristics
often pass unnoticed and the protection afforded by
them cannot necessarily be obtained by using
replacement components rated for higher voltage,
wattage, etc. Replacement parts that have these
special safety characteristics are identified in this
manual and its supplements; electrical components
having such features are identified by the mark “#” in
the schematic diagram and the parts list. Before
replacing any of these components, read the parts list
in this manual carefully. The use of substitute
replacement parts that do not have the same safety
characteristics as specified in the parts list may create
shock, fire, or other hazards.
Notes:
1. Do not use the part number shown on these
drawings for ordering. The correct part number is
shown in the parts list, and may be slightly
different or amended since these drawings were
prepared.
2. All resistance values are indicated in ohms
(K = 10
3. Resistor wattages are 1/4W or 1/6W unless
otherwise specified.
4. All capacitance values are indicated in µF
(P = 10
5. All voltages are DC voltages unless otherwise
specified.
3
, M = 106).
-6
µF).
1-9-1 E6N_SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON
THE FOLLOWING PAGES:
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE
F
A V
SAME TYPE FUSE.
ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER
QUE DES FUSIBLE DE MÊME TYPE.
RISK OF FIRE-REPLACE FUSE AS MARKED.
This symbol means fast operating fuse.
Ce symbole represente un fusible a fusion rapide.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not
defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components
in the power supply circuit to fail.
3. Note:
1. Do not use the part number shown on the drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since the drawings were prepared.
2. To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Voltage indications for PLAY and STOP mode on the schematics are as shown below:
2
1
(Unit: Volt)
The same voltage for
both PLAY & STOP modes
5.0
3
5.0
(2.5)
Indicates that the voltage
is not consistent here.
PLAY mode
STOP mode
5. How to read converged lines
1-D3
Distinction Area
Line Number
(1 to 3 digits)
Examples:
1. "1-D3" means that line number "1" goes to the line number
"1" of the area "D3".
2. "1-B1" means that line number "1" goes to the line number
"1" of the area "B1".
3
AREA D3
2
1
ABCD
AREA B1
1-D3
1-B1
6. Test Point Information
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
1-9-2 E6N_SC
DVD Main 1/3 Schematic Diagram
DVD MAI N 1/3
Ref No. Position
IC201 C-1
IC202 D-4
IC301 D-3
IC461 F-1
IC462 E-1
Q251 C-2
Q252 B-2
Q253 C-2
Q254 B-2
CN201 A-3
CN301 A-1
CN401 F-3
CONNECTORS
ICS
TRANSISTORS
1 NOTE:
Either IC461 or IC462 is used for DVD MAIN CBA UNIT.
1-9-3
E6164SCD1
DVD Main 2/3 Schematic Diagram
1-9-4
E6164SCD2
IC101 Voltage Chart
PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP
129 2.3 2.3 161 3.4 3.4 193 ~ ~ 225 3.4 3.4
130 2.3 2.3 162 0 0 194 ~ ~ 226 ~ ~
131 2.3 2.3 163 1.8 1.8 195 ~ ~ 227 ~ ~
132 2.4 2.3 164 0 0 196 3.4 3.4 228 ~ ~
133 2.4 2.4 165 1.7 1.8 197 ~ ~ 229 0 0
134 2.4 2.4 166 1.7 1.7 198 ~ ~ 230 ~ ~
135 2.3 2.3 167 3.4 3.4 199 ~ ~ 231 3.4 3.4
136 2.3 2.3 168 0 0 200 ~ ~ 232 1.3 1.6
137 2.3 2.3 169 1.8 1.8 201 0 0 233 ~ ~
138 2.3 2.3 170 1.7 1.7 202 3.4 3.4 234 1.9 2.3
139 1.7 1.7 171 1.3 0.1 203 ~ ~ 235 0 0
140 1.7 1.7 172 1.3 1.3 204 ~ ~ 236 1.3 1.3
141 3.4 3.4 173 0 0 205 0 0 237 ----- -----
142 1.3 1.3 174 ----- ----- 206 ~ ~ 238 ~ ~
143 2.1 1.7 175 ----- ----- 207 ~ ~ 239 3.4 3.4
144 2.2 2.2 176 ----- ----- 208 ~ ~ 240 3.4 3.3
145 0 0 177 1.8 1.7 209 3.4 3.4 241 1.9 1.9
146 1.7 1.7 178 3.4 3.5 210 ~ ~ 242 0 0
147 1.8 1.7 179 0 0 211 ~ ~ 243 1.9 1.9
148 1.7 1.7 180 ----- ----- 212 ~ ~ 244 3.4 3.3
149 0.6 0.5 181 ----- ----- 213 0 0 245 3. 4 3.4
150 3.4 3.4 182 ----- ----- 214 2.4 2.1 246 3.4 3. 4
151 ----- ----- 183 ----- ----- 215 2.4 2.1 247 0 0
152 ----- ----- 184 ----- ----- 216 3.4 3.4 248 3.3 3.4
153 1.4 1.3 185 ----- ----- 217 ~ ~ 249 3.2 3.0
154 1.4 1.3 186 ----- ----- 218 0 0 250 0 0
155 2.4 2.4 187 ----- ----- 219 1.3 1.3 251 3.2 3. 0
156 ----- ----- 188 ----- ----- 220 ~ ~ 252 ~ ~
157 0 0 189 ----- ----- 221 ~ ~ 253 0 0
158 0.9 0.9 190 3.4 3.5 222 0 0 254 ~ ~
159 3.4 3.4 191 0 0 223 ~ ~ 255 3.4 3.4
160 0 0 192 ~ ~ 224 ~ ~ 256 ~ ~
~ : Volt age is not consistent ----- : Not used Unit : Volts
PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP
1 ~ ~ 33 ~ ~ 65 ----- ----- 97 ----- -----
2 ~ ~ 343.43.4663.43.5983.43.4
3 0 0 35 0 0 673.23.2990.90.8
4 ~ ~ 36 ~ ~ 68 ----- ----- 100 0 0
5 ~ ~ 37 ~ ~ 69 3.4 3.4 101 2.4 2.4
6 3.4 3.4 38 0.4 0.3 70 3.4 3.4 102 2.2 2.2
7 ~ ~ 39 ~ ~ 71 ----- ----- 103 1.9 1. 9
8 ~ ~ 40 ~ ~ 72 1.4 2.7 104 0.4 0.3
9 0 0 41 ~ ~ 73 3.5 3.5 105 0 0
10 ~ ~ 42 ~ ~ 74 0 0 106 1.7 1.7
11 ~ ~ 43 ~ ~ 75 1.7 1.8 107 3.4 3.4
12 3.4 3.4 44 1.3 1.3 76 2.3 1.8 108 ----- -----
13 ~ ~ 45 ~ ~ 77 ----- ----- 109 ----- -----
14 ~ ~ 46 ~ ~ 78 ----- ----- 110 1.9 1.9
15 ~ ~ 47 ~ ~ 79 ----- ----- 111 1.9 1.9
16 0 0 48 3.4 3.4 80 3.4 0 112 1.7 1.7
17 ~ ~ 49 0 0 81 0.1 0.1 113 1.7 1.7
18 ~ ~ 50 ~ ~ 82 2.8 2.8 114 1.7 1.7
19 3.4 3.4 51 ~ ~ 83 0.1 0.1 115 1.7 1.7
20 0 0 52 0.8 0.8 84 3.4 3.4 116 1.7 1.7
21 ----- ----- 53 ----- ----- 85 0.1 0.1 117 1.7 1.7
22 3.4 3.4 54 ----- ----- 86 3.6 3.4 118 3.4 3.4
23 ~ ~ 55 ----- ----- 87 0 0 119 2.0 2.0
24 ~ ~ 56 3.4 3.4 88 3.5 0.1 120 1.7 1.7
25 ~ ~ 57 3.5 3.5 89 1.3 1.3 121 1.5 1.5
26 1.3 1.3 58 3.4 3.4 90 ----- ----- 122 0 0
27 ~ ~ 59 3.4 3.4 91 ----- ----- 123 0.3 0.1
28 3.4 3.4 60 3.4 3.4 92 ----- ----- 124 1.1 0.1
29 0 0 61 3.5 3.5 93 0 0 125 0.3 0.1
30 ~ ~
31 ~ ~
32 ~ ~
62 3.4 3.4
63 0 0
64 0 0
94 ----- ----- 126 0.1 0.1
95 ----- ----- 127 2.3 2.3
96 ----- ----- 128 1.7 1.7
1-9-5
DVD Main 3/3 Schematic Diagram
DVD MAI N 3/3
Ref No. Position
IC103 N-3
IC501 O-4
IC502 Q-4
IC601 O-1
CN601 R-1
ICS
CONNECTOR
1-9-6
E6164SCD3
AV 1/2 Schematic Diagram
AV 1/2
Ref No. Pos it ion
IC1001 B-2
IC1002 C-2
IC1006 D-4
Q1002 D-2
Q1003 B-2
Q1004 D-3
Q1011 D-2
Q1016 E-2
Q1031 B-3
CN1001 F-4
ICS
TRANSISTORS
CONNECTOR
"Ce symbole reprèsente un fusible à fusion rapide."
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
ATTENTION : Pour une protection continue les risqes
d'Incele n'utiliser que des fusible de même type.
Risk of fire-replace fuse as marked.
"This symbol means fast operating fuse."
A V
F
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
1-9-7
E6164SCAV1
AV 2/2 Schematic Diagram
AV 2/2
Ref No. Pos it ion
IC1201 H-1
IC1403 I-4
Q1201 J-1
Q1202 J-1
Q1204 I-1
Q1351 K-4
Q1352 H-2
CN1601 G-3
ICS
TRANSISTORS
CONNECTOR
1-9-8
E6164SCAV2
AV CBA Top View
"Ce symbole reprèsente un fusible à fusion rapide."
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
ATTENTION : Pour une protection continue les risqes
d'Incele n'utiliser que des fusible de même type.
Risk of fire-replace fuse as marked.
"This symbol means fast operating fuse."
A V
F
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
1-9-9
BE6160F01014
"Ce symbole reprèsente un fusible à fusion rapide."
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
ATTENTION : Pour une protection continue les risqes
d'Incele n'utiliser que des fusible de même type.
Risk of fire-replace fuse as marked.
"This symbol means fast operating fuse."
A V
F
AV CBA Bottom View
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
WF3
C1402
PLUS LEAD
WF1
PIN 7 OF
CN1601
WF2
PIN 9 OF
CN1601
WF4
PIN 12 OF
CN1601
WF5
PIN 14 OF
CN1601
WF6
PIN 17 OF
CN1601
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
AV CBA
Ref No. Position
ICS
IC1001 D-3
IC1002 C-2
IC1006 D-3
IC1201 D-1
IC1403 D-2
TRANSISTORS
Q1002 B-1
Q1003 D-3
Q1004 B-1
Q1011 C-1
Q1016 C-1
Q1031 E-3
Q1201 E-1
Q1202 E-1
Q1204 D-1
Q1351 E-1
Q1352 C-1
CONNECTORS
CN1001 B-1
CN1601 D-1
1-9-10
BE6160F01014
WAVEFORMS
0.1V
VIDEO-Y
VIDEO-C
0.1V
VIDEO-CVBS
0.5V
AUDIO(L)
1V
0.5ms
AUDIO(R)
1V
0.5ms
SPDIF
1V
0.1
WF1
Pin 7 of CN1601
VIDEO-Y
WF2
Pin 9 of CN1601
2020µ
s0.1V
WF5
Pin 14 of CN1601
AUDIO(R)
WF6
Pin 17 of CN1601
1V
0.5ms
VIDEO-C
WF3
C1402 PLUS LEAD
VIDEO-CVBS
WF4
Pin 12 of CN1601
0.1V
0.5V
2020µ
2020µ
s
s
SPDIF
1V
0.1
µ
s
NOTE:
Input
CD: 1kHz PLAY
(WF4~WF6)
DVD: POWER ON (STOP) MODE
(WF1~WF3)
AUDIO(L)
1V
0.5ms
1-10-1
E6NWF
WIRING DIAGRAM
VIDEO-Y(I/P) 87
GND 98
VIDEO-C 109
AUDIO-GND 1110
AUDIO-GND 1211
AUDIO(L) 1312
AUDIO(R)-MUTE
CN1601
AUDIO(R) 1514
AUDIO+5V 1615
AUDIO+5V 1716
SPDIF 1817
(CN1601 is soldered directly to the PCB.)
CN601
1413
P-ON+5V
CD/DVD
CN201CN301
GND(LD)
DVD-LD
PD-MONI
GND(DVD-PD)
GND(CD-PD)
VREF
GND
CD-LD
TS(-)
FS(-)
FS(+)
TS(+)
20
19
D
18
A
17
C
16
B
15
E
14
13
F
12
11
10
9
8
7
6
5
4
3
2
1
FS
4
DETECTOR
7 9 11 2 3 6 5
PICK UP UNIT
TS
AC CORD
S-VIDEO
DIGITAL
AUDIO OUT
(COAXIAL)
AUDIO(R)-
AUDIO(L)-
VIDEO OUT
OUT
OUT
OUT
(COMPOSITE)
AV CBA
EV+1.2V 21
EV+1.2V 32
EV+3.3V 43
EV+3.3V 54
EV+3.3V 65
P-ON+3.3V 76
P-ON+5V 87
EV+10V 98
EV+10V 109
GND 1110
GND 1211
GND 1312
CN1001
GND 1413
GND 1514
GND 1615
GND 1716
PWRCON 1817
(CN1001 is soldered directly to the PCB.)
POWER 1918
OPEN/CLOSE 2019
STOP 2120
PLAY 2221
REMOTE
CN401
2322
DVD MAIN CBA UNIT
1-11-1
SL(+)
SL(-)
GND
TRAY-IN
SP(-)
SP(+)
DVD MECHANISM
M
SLED
MOTORMSPINDLE
8
7
6
5
4
3
MOTOR
DRIVE CBA
TRAY-IN
E6164WI
SYSTEM CONTROL TIMING CHARTS
Tray Close ~ Play / Play ~ Tray Open
Tray IN
(TL221)
Sled Drive
(TP303)
Disc Drive
(TP301)
Focus Drive
(TP304)
Tracking Drive
(TP302)
3.3V
0V
1.65V
0V
1.65V
0V
1.65V
0V
1.65V
Tr ay
Close
Disc
Rotation
Play
Disc
Stop
Tr ay
Open
0V
1-12-1 E6NTI
LEAD IDENTIFICATIONS
KTA1266-Y-AT/P
KTC3203-Y-AT/P
E C B E C B
KIA4558P
8
5
MM1636XWRE
8
KTA1267Y-AT/P
KTC3199-GR-AT/P
KTC3199(Y)
5
2SK3498
GDS
KIA431-AT
1
LTV-817B-F
1
2
1: A
2: K
3: E
4: C
1: R
4
4
3
1
LD1117SC-R
123
4
123
1: GND
2: Vout
3: Vin
2: A
3: K
Note:
A: Anode
K: Cathode
E: Emitter
C: Collector
B: Base
R: Reference
G: Gate
D: Drain
S: Source
1-13-1 E6164LE
Cabinet
2L081
EXPLODED VIEWS
2L011
2L011
2B5
2L021
2L081
2L021
DVD MAIN CBA UNIT
1B1
2L021
2L105
2L031
A16
AC1001
F1001
JK1402
JK1401
JK1201
JK1202
AV CBA
See Electrical Parts List
for parts with this mark.
Some Ref. Numbers are
not in sequence.
A23
A1X
2L041
2L041
A15
A15
A21
A22
A29
1-14-1 E6164CEX
Packing
X2
X4
S4
X5
X10
X1
S2
Unit
S2
A22
S1
1-14-2 E6161PEX
MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a
# have special characteristics important to safety.
Before replacing any of these components, read
carefully the product safety notice in this service
manual. Don't degrade the safety of the product
through improper servicing.
NOTE: Parts that are not assigned part numbers
(---------) are not available.
Ref. No. Description Part No.
A1X FRONT ASSEMBLY E6163UD 1VM321745
A15 CHASSIS ASSEMBLY E6163UD 1VM321747
A16 TOP CASE E6150UD 1VM320703
A21# MODEL NO. LABEL E6164UH ---------A22 LABEL BAR CODE E5900UD ---------A23 TEL NUMBER LABEL H9811UD(SV2000) ---------A29 LABEL EAS L0951UB ---------1B1 DVD MECHA E6(FG LESS 2) N79F3JVM N79F3JVM
2B5 REINFORCE PLATE E6160UD 1VM421017
2L011 SCREW P-TIGHT 3X10 BIND HEAD+ GBEP3100
2L021 SCREW P-TIGHT 3X11 BIND HEAD+ GBMP3110
2L031 P-TIGHT SCREW 3X8 BIND + GBMP3080
2L041 SCREW B-TIGHT M3X8 BIND HEAD + GBKB3080
2L081 SCREW P-TIGHT M3X8 WASHER+ GCMP3080
2L105 P-TIGHT SCREW 3X8 BIND + GBMP3080
PACKING
S1 GIFT BOX CARTON E6163UD 1VM321749
S2 SIDE PAD E6160UD 1VM220264
S4 SET BAG E5960UD 1VM420147
ACCESSORIES
X1 REMOTE CONTROL UNIT NB070UD NB070UD
X2 DRY BATTERY R6P/2S XB0M451T0001
X4 ACCESSORY BAG E5700UD 0VM415576
X5 AV CORD TSCKA-Y/RW100 WPZ0102TM015
X10# OWNERS MANUAL E6163UD 1VMN21566
20050823 1-15-1 E6164CA
ELECTRICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a
# have special characteristics important to safety.
Before replacing any of these components, read
carefully the product safety notice in this service
manual. Don't degrade the safety of the product
through improper servicing.
NOTES:
1. Parts that are not assigned part numbers (---------)
are not available.
2. Tolerance of Capacitors and Resistors are noted
with the following symbols.
C.....±0.25% D.....±0.5% F.....±1%
G.....±2% J......±5% K.....±10%
M.....±20% N.....±30% Z.....+80/-20%
DVD MAIN CBA UNIT
Ref. No. Description Part No.
DVD MAIN CBA UNIT N79F1JUP
AV CBA
Ref. No. Description Part No.
AV C BA
Consists of the following:
CAPACITORS
C1001# METALIZED FILM CAP. 0.047µF/ 250V M CT2E473MS037
C1003 ELECTROLYTIC CAPACITOR
C1004 ELECTROLYTIC CAPACITOR
C1005 CERAMIC CAP. CH J 56pF/500V CCD2JJPCH560
C1006# SAFETY CAP. 2200pF/250V CCD2EMA0E222
C1007 CAP ALUMINUM ELECTOLYTIC 1000µF/ 6.3V MCE0KMASDL102
C1009 CAP ALUMINUM ELECTOLYTIC 1000µF/ 6.3V MCE0KMASDL102
C1010 CERAMIC CAP CH J 680pF/50V CA1J681TU008
C1013 FILM CAP.(P) 0.0033µF/ 50V J CA1J332MS029
C1014 CAP ALUMINUM ELECTOLYTIC 1000µF/ 6.3V MCE0KMASDL102
C1017 CERAMIC CAP.(AX) Y M 0.01µF/ 16V CCA1CMT0Y103
C1022 CHIP CERAMIC CAP.(1608) B K 0.01µF/ 50V CHD1JK30B103
C1029 CERAMIC CAP.(AX) X K 2200pF/16V CCA1CKT0X222
C1034 CAP ALUMINUM ELECTOLYTIC 470µF/ 6.3V M CE0KMASDL471
C1035 CAP ALUMINUM ELECTOLYTIC 1000µF/ 16V MCE1CMASDL102
C1036 CHIP CERAMIC CAP.(1608) B K 0.01µF/ 50V CHD1JK30B103
C1037 CHIP CERAMIC CAP.(1608) F Z 0.1µF/ 50V CHD1JZ30F104
C1038 CAP ALUMINUM ELECTOLYTIC 470µF/ 6.3V M CE0KMASDL471
C1039 CHIP CERAMIC CAP.(1608) F Z 0.1µF/ 50V CHD1JZ30F104
C1047 FILM CAP.(P) 0.01µF/ 100V J CA2A103MS029
C1048 ELECTROLYTIC CAP. 220µF/ 16V M CE1CMASDL221
C1050 CAP ALUMINUM ELECTOLYTIC 220µF/ 6.3V M CE0KMASDL221
C1201 CAP ALUMINUM ELECTOLYTIC 10µF/ 16V M CE1CMASDL100
C1202 CAP ALUMINUM ELECTOLYTIC 10µF/ 16V M CE1CMASDL100
C1205 CHIP CERAMIC CAP. CH J 220pF/50V CHD1JJ3CH221
C1206 CHIP CERAMIC CAP. CH J 220pF/50V CHD1JJ3CH221
C1207 CHIP CERAMIC CAP.(1608) CH J 47pF/50V CHD1JJ3CH470
ZT250TA2R2M6BB
ZR200TA820M12BB
1VSA10581
CA2E2R2DYG02
CA2D820DYG01
Ref. No. Description Part No.
C1208 CHIP CERAMIC CAP.(1608) CH J 47pF/50V CHD1JJ3CH470
C1221 CAP ALUMINUM ELECTOLYTIC 10µF/ 16V M CE1CMASDL100
C1222 CAP ALUMINUM ELECTOLYTIC 10µF/ 16V M CE1CMASDL100
C1240 CERAMIC CAP.(AX) B K 1000pF/50V CCA1JKT0B102
C1245 CHIP CERAMIC CAP.(1608) F Z 0.1µF/ 50V CHD1JZ30F104
C1246 CHIP CERAMIC CAP.(1608) F Z 0.1µF/ 50V CHD1JZ30F104
C1247 CAP ALUMINUM ELECTOLYTIC 470µF/ 6.3V M CE0KMASDL471
C1249 CAP ALUMINUM ELECTOLYTIC 47µF/ 16V M CE1CMASDL470
C1351 CHIP CERAMIC CAP.(1608) B K 0.1µF/ 25V CHD1EK30B104
C1352 ELECTROLYTIC CAP. 47µF/ 6.3V M H7 CE0KMASSL470
C1354 CHIP CERAMIC CAP.(1608) CH J 100pF/50V CHD1JJ3CH101
C1361 CHIP CERAMIC CAP.(1608) F Z 0.1µF/ 50V CHD1JZ30F104
C1394 CAP ALUMINUM ELECTOLYTIC 47µF/ 10V M CE1AMASDL470
C1402 CAP ALUMINUM ELECTOLYTIC 470µF/ 6.3V M CE0KMASDL471
C1403 CHIP CERAMIC CAP.(1608) B K 0.33µF/ 10V CHD1AK30B334
C1422 CHIP CERAMIC CAP.(1608) B K 0.1µF/ 25V CHD1EK30B104
C1423 CHIP CERAMIC CAP.(1608) B K 0.01µF/ 50V CHD1JK30B103
C1443 CAP ALUMINUM ELECTOLYTIC 1000µF/ 6.3V MCE0KMASDL102
C1524 CAP ALUMINUM ELECTOLYTIC 100µF/ 6.3V M CE0KMASDL101
C1535 CHIP CERAMIC CAP.(1608) B K 0.01µF/ 50V CHD1JK30B103
C1536 ELECTROLYTIC CAP. 22µF/ 6.3V M H7 CE0KMASSL220
C1537 CHIP CERAMIC CAP.(1608) F Z 0.1µF/ 50V CHD1JZ30F104
C2031 CAP ALUMINUM ELECTOLYTIC 100µF/ 6.3V M CE0KMASDL101
C2032 CHIP CERAMIC CAP.(1608) F Z 0.1µF/ 50V CHD1JZ30F104
C2034 CHIP CERAMIC CAP.(1608) CH J 1000pF/50V CHD1JJ3CH102
CONNECTORS
CN1001 22P FFC AV PCB TO MAIN WX1E5900-001
CN1601 11P FFC AV PCB TO MAIN PCB WX1E6160-001
DIODES
D1001 RECTIFIER DIODE 1N4005 NDQZ001N4005
D1002 RECTIFIER DIODE 1N4005 NDQZ001N4005
D1004 RECTIFIER DIODE 1N4005 NDQZ001N4005
D1005 RECTIFIER DIODE 1N4005 NDQZ001N4005
D1006 SCHOTTKY BARRIER DIODE SB140 NDQZ000SB140
D1008 SCHOTTKY BARRIER DIODE SB140 NDQZ000SB140
D1011 RECTIFIER DIODE BA157 NDQZ000BA157
D1012 SWITCHING DIODE 1N4148M NDTZ01N4148M
D1018 SWITCHING DIODE 1N4148M NDTZ01N4148M
D1024 SWITCHING DIODE 1N4148M NDTZ01N4148M
D1030 RECTIFIER DIODE FR302 NDWZ000FR302
D1046 ZENER DIODE DZ-5.6BSCT265 NDTC0DZ5R6BS
D1047 ZENER DIODE DZ-5.1BSBT265 NDTB0DZ5R1BS
D1048 ZENER DIODE DZ-13BSBT265 NDTB00DZ13BS
D1053 PCB JUMPER D0.6-P10.0 JW10.0T
D1054 PCB JUMPER D0.6-P10.0 JW10.0T
D1058 SCHOTTKY BARRIER DIODE SB140 NDQZ000SB140
D1059 PCB JUMPER D0.6-P10.0 JW10.0T
D1073 PCB JUMPER D0.6-P5.0 JW5.0T
D1301 ZENER DIODE DZ-5.6BSBT265 NDTB0DZ5R6BS
D2010 LED(RED) 204HD/E NPQZ00204HDE
ICS
IC1001# PHOTOCOUPLER LTV-817B-F NPEB0LTV817F
IC1002 VOLTAGE REGULATOR LD1117SC-R NSZBA0TSS229
IC1006 IC SHUNT REGULATOR KIA431-AT NSZLA0TJY001
IC1201 IC OP AMP KIA4558P NSZBA0SJY004
IC1403 DRIVER FOR DVD MM1636XWRE QSZBA0TMM108
COILS
L1001# LINE FILTER 20MH SA-00911 LLBG00ZSA003
L1007 CHOKE COIL 22µH-K LLBD00PKV021
20050823 1-16-1 E6164EL
Ref. No. Description Part No.
L1008 CHOKE COIL 22µH-K LLBD00PKV021
L1009 CHOKE COIL 22µH-K LLBD00PKV021
L1060 PCB JUMPER D0.6-P5.0 JW5.0T
L1350 INDUCTOR(100µH K) LAP02TA101K LLAXKATTU101
L1351 INDUCTOR(0.47µH K) LAP02TAR47K LLAXKATTUR47
L1521 PCB JUMPER D0.6-P5.0 JW5.0T
L2010 PCB JUMPER D0.6-P5.0 JW5.0T
L2031 INDUCTOR(100µH K) LAP02TA101K LLAXKATTU101
TRANSISTORS
Q1002 TRANSISTOR KTA1267Y-AT/P NQSYKTA1267P
Q1003 TRANSISTOR KTC3199-GR-AT/P NQS4KTC3199P
Q1004 TRANSISTOR KTC3199(Y) NQSY0KTC3199
Q1011 TRANSISTOR KTC3203-Y-AT/P NQSYKTC3203P
Q1016 TRANSISTOR KTC3199-GR-AT/P NQS4KTC3199P
Q1031 FET 2SK3498(T6L1FUNANQ) QF1Z02SK3498
Q1201 TRANSISTOR KTC3199-GR-AT/P NQS4KTC3199P
Q1202 TRANSISTOR KTC3199-GR-AT/P NQS4KTC3199P
Q1204 TRANSISTOR KTA1266-Y-AT/P NQSYKTA1266P
Q1351 TRANSISTOR KTC3199-GR-AT/P NQS4KTC3199P
Q1352 TRANSISTOR KTC3199-GR-AT/P NQS4KTC3199P
RESISTORS
R1004 METAL OXIDE FILM RES. 1W J 82k Ω RN01823ZU001
R1005 CARBON RES. 1/4W J 2.7M Ω RCX4JATZ0275
R1006 CARBON RES. 1/4W J 2.7M Ω RCX4JATZ0275
R1008 CARBON RES. 1/4W J 620 Ω RCX4JATZ0621
R1010 CARBON RES. 1/6W J 15k Ω RCX6JATZ0153
R1011 METAL OXIDE FILM RES. 1W J 1.2 Ω RN011R2ZU001
R1015 CARBON RES. 1/6W J 560 Ω RCX6JATZ0561
R1016 CARBON RES. 1/6W J 22k Ω RCX6JATZ0223
R1019 CHIP RES. 1/16W F 390 Ω RRXGFR5Z0391
R1020 CHIP RES.(1608) 1/10W J 1.2k Ω RRXAJR5Z0122
R1021 CHIP RES.(1608) 1/10W J 2.7k Ω RRXAJR5Z0272
R1022 CHIP RES.(1608) 1/10W J 820 Ω RRXAJR5Z0821
R1023 CHIP RES.(1608) 1/10W F 2.2k Ω RRXAFR5Z0222
R1025 CHIP RES.(1608) 1/10W J 10k Ω RRXAJR5Z0103
R1029 CARBON RES. 1/6W J 470k Ω RCX6JATZ0474
R1032 CARBON RES. 1/6W J 3.3k Ω RCX6JATZ0332
R1035 CARBON RES. 1/4W J 1k Ω RCX4JATZ0102
R1043 METAL OXIDE FILM RES. 1W J 2.7 Ω RN012R7ZU001
R1044 CHIP RES.(1608) 1/10W J 100k Ω RRXAJR5Z0104
R1059 CHIP RES.(1608) 1/10W J 10k Ω RRXAJR5Z0103
R1067 CHIP RES.(1608) 1/10W J 1k Ω RRXAJR5Z0102
R1068 CARBON RES. 1/6W J 560 Ω RCX6JATZ0561
R1069 CARBON RES. 1/6W J 680 Ω RCX6JATZ0681
R1072 CHIP RES.(1608) 1/10W J 330 Ω RRXAJR5Z0331
R1073 METAL RES. 2W J 27 Ω RN02270ZU001
R1074 RECTIFIER DIODE 1N4005 NDQZ001N4005
R1075 CHIP RES. 1/16W F 10 Ω RRXGFR5Z0100
R1076 CHIP RES.(1608) 1/16W F 1k Ω RRXAFR5Z0102
R1077 METAL OXIDE FILM RES. 2W J 12 Ω RN02120ZU001
R1080 CHIP RES.(1608) 1/10W J 22k Ω RRXAJR5Z0223
R1081 CHIP RES. 1/16W F 390 Ω RRXGFR5Z0391
R1091 CHIP RES.(1608) 1/10W J 47 Ω RRXAJR5Z0470
R1092 PCB JUMPER D0.6-P5.0 JW5.0T
R1093 CHIP RES.(1608) 1/10W J 470 Ω RRXAJR5Z0471
R1095 CHIP RES.(2125) 1/8W J 0.1 Ω RRX8R10HH005
R1205 CHIP RES.(1608) 1/16W F 20k Ω RRXGFR5Z0203
R1206 CHIP RES.(1608) 1/16W F 20k Ω RRXGFR5Z0203
R1207 CHIP RES.(1608) 1/10W J 8.2k Ω RRXAJR5Z0822
R1208 CHIP RES.(1608) 1/10W J 8.2k Ω RRXAJR5Z0822
R1209 CHIP RES. 1/16W F 30k Ω RRXGFR5Z0303
R1210 CHIP RES. 1/16W F 30k Ω RRXGFR5Z0303
Ref. No. Description Part No.
R1221 CHIP RES.(1608) 1/10W J 100k Ω RRXAJR5Z0104
R1222 CHIP RES.(1608) 1/10W J 100k Ω RRXAJR5Z0104
R1223 CHIP RES.(1608) 1/10W J 470 Ω RRXAJR5Z0471
R1224 CHIP RES.(1608) 1/10W J 470 Ω RRXAJR5Z0471
R1225 CHIP RES.(1608) 1/10W J 1k Ω RRXAJR5Z0102
R1226 CHIP RES.(1608) 1/10W J 1k Ω RRXAJR5Z0102
R1227 CHIP RES.(1608) 1/10W J 220 Ω RRXAJR5Z0221
R1228 CHIP RES.(1608) 1/10W J 220 Ω RRXAJR5Z0221
R1240 CHIP RES.(1608) 1/10W J 100k Ω RRXAJR5Z0104
R1245 CHIP RES.(1608) 1/10W J 10 Ω RRXAJR5Z0100
R1351 CHIP RES.(1608) 1/10W J 2k Ω RRXAJR5Z0202
R1352 CHIP RES.(1608) 1/10W J 2.2k Ω RRXAJR5Z0222
R1353 CHIP RES.(1608) 1/10W J 2.2k Ω RRXAJR5Z0222
R1354 CHIP RES.(1608) 1/10W J 220 Ω RRXAJR5Z0221
R1355 CHIP RES.(1608) 1/10W J 75 Ω RRXAJR5Z0750
R1356 CHIP RES.(1608) 1/10W J 100k Ω RRXAJR5Z0104
R1392 CHIP RES.(1608) 1/10W J 1k Ω RRXAJR5Z0102
R1396 CHIP RES.(1608) 1/10W J 470 Ω RRXAJR5Z0471
R1397 CHIP RES.(1608) 1/10W J 470 Ω RRXAJR5Z0471
R1402 CHIP RES.(1608) 1/10W J 75 Ω RRXAJR5Z0750
R1403 CHIP RES. 1/10W F 160 Ω RRXAFR5Z0161
R1422 CHIP RES.(1608) 1/10W J 75 Ω RRXAJR5Z0750
R1423 CHIP RES. 1/10W F 160 Ω RRXAFR5Z0161
R1442 CHIP RES.(1608) 1/10W J 75 Ω RRXAJR5Z0750
R2012 CARBON RES. 1/6W J 220 Ω RCX6JATZ0221
R2031 CHIP RES.(1608) 1/10W J 6.8k Ω RRXAJR5Z0682
R2032 CHIP RES.(1608) 1/10W J 10k Ω RRXAJR5Z0103
R2033 CHIP RES.(1608) 1/10W J 22k Ω RRXAJR5Z0223
R2037 CHIP RES.(1608) 1/10W J 1k Ω RRXAJR5Z0102
R2038 CHIP RES.(1608) 1/10W J 1k Ω RRXAJR5Z0102
R2039 CHIP RES.(1608) 1/10W J 1k Ω RRXAJR5Z0102
R2040 CHIP RES.(1608) 1/10W J 1k Ω RRXAJR5Z0102
R2041 CHIP RES.(1608) 1/10W J 10k Ω RRXAJR5Z0103
R2042 CHIP RES.(1608) 1/10W J 10k Ω RRXAJR5Z0103
R2043 CHIP RES.(1608) 1/10W J 10k Ω RRXAJR5Z0103
R2044 CHIP RES.(1608) 1/10W J 10k Ω RRXAJR5Z0103
SWITCHES
SW2001 TACT SWITCH KSM0614B SST0101HH013
SW2002 TACT SWITCH KSM0614B SST0101HH013
SW2003 TACT SWITCH KSM0614B SST0101HH013
SW2004 TACT SWITCH KSM0614B SST0101HH013
MISCELLANEOUS
AC1001# AC CORD PB8B2F9110A-055 WAC0162LW004
F1001# FUSE SIC 1A 250V U/C PSE PAGG20CW3102
FH1001 FUSE HOLDER MSF-015 XH01Z00LY001
FH1002 FUSE HOLDER MSF-015 XH01Z00LY001
J2548 CERAMIC CAP.(AX) B K 1000pF/50V CCA1JKT0B102
JK1201 PIN JACK 2P MSD-242V-01 NI FE LF JXRL020LY123
JK1202 RCA JACK(BLACK) MSP-251V-01 NI FE LF JXRL010LY125
JK1401 S TYPE JACK MDC-050V-2.4 LF(B110 JXEL040LY003
JK1402 1PIN JACK(YELLOW) MSP-251V-02 NI JXRL010LY117
RM2001 REMOTE RECEIVER MIM-93M6DKF USESJRSUNT01
T1001# PULSE TRANS CGS-SW0078A LTT00CPSA175
20050823 1-16-2 E6164EL
WV205
E6164UH
2005-09-15
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