Sylvania F075835, F076029, F076008, F075869, F075616 User Manual

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OPERATING INSTRUCTIONS

06/01/2008

06/01/2 008

SKORPION™ Process Air Heater

Safety

SHOCK HAZARD!

Only qualified individuals should install this heater and related controls. Follow all applicable electrical codes and use proper wiring.

BURN HAZARD!

Avoid contact with the heater nozzle during or soon after operation.

EXPLOSION HAZARD!

Heater produces extremely high temperatures. Do not use in hazardous environments, and/or near explosive or reactive gases, or combustible materials.

OSRAM SYLVANIA

131 Portsmouth Avenue

Exeter, NH 03833 USA

+ 800-258-8290

 800-258-8290

603-772-4331

 603-772-4331

603-772-1072

: 603-772-1072

www.sylvaniaheaters.com

OPERATING INSTRUCTIONS

06/01/2008

Description

The SKORPION™ Process Air Heater from OSRAM SYLVANIA represents the perfect combination of power, size, reliability and control in Air Heating technology.

The SKORPION™ Process Air Heater produces air temperatures from 1200°F (650°C) (120V version) to 1400°F (760°C) (230V version). A closed-loop PID temperature control system ensures precise control of your process.

If used correctly, an element life of 5000 hours or greater can be expected.

Limited Warranty

OSRAM SYLVANIA Products Inc. (“OSPI”) warrants that this Product will be free of defects in material and workmanship for a period of two (2) years from date of purchase. Buyer’s sole remedy, and OSPI’s sole obligation, under this warranty is limited to (at OSPI’s option) repairing or replacing any non-conforming Product or granting a credit to Buyer for the Product. A replacement Product assumes the remaining warranty of the original Product. This warranty shall not apply to any Product that has been repaired or altered, except by OSPI, or that has been subjected to abuse or mishandling. OSPI’s express warranty applies only when the Product is properly operated in accordance with OSPI specifications and instructions.

THE FOREGOING CONSTITUTES THE SOLE AND EXCLUSIVE REMEDY OF BUYER. OSPI DISCLAIMS ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS OR IMPLIED, WITH RESPECT TO THE PRODUCT, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL OSPI BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING LOST PROFITS OR REVENUES OR ANY OTHER COSTS OR DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS AND/OR DO NOT ALLOW THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY.

To obtain service under this warranty, contact the place of purchase within two (2) years following date of purchase. The following information must be provided in writing:

(i) Order number under which the Product was shipped; (ii) Model/Serial Number; and (iii) Reason for rejection.

Failure to follow this procedure shall void the warranty.

OSPI reserves the right (i) to examine the failed Product to determine the cause of failure and patterns of usage and (ii) to be the sole judge as to whether the Product is defective and covered under this warranty.

The information contained in this manual is based on data considered to be true and accurate. Reasonable precautions for accuracy has been taken in the preparation of this manual, however OSRAM SYLVANIA assumes no responsibility for any omissions or errors, nor assumes any liability for damages that may result from the use of the product in accordance with the information contained in this manual.

OSRAM SYLVANIA 131 Portsmouth Avenue Exeter, NH 03833 USA

+ 800-258-8290

603-772-4331

603-772-1072

www.sylvaniaheaters.com

OPERATING INSTRUCTIONS

06/01/2008

Heater Models and Parts List

SKORPION™ AIR HEATERS REPLACEMENT PARTS

Complete Unit with Blower

F075615 1.5kW 120V~ 1 Ø 12.5A

F075616 3.0kW 230V~ 1 Ø 13A

F076008 4.5kW 230V~ 1 Ø 20A

Complete Unit without Blower*

F075869 1.5kW 120V~ 1 Ø 12.5A

F075835 3.0kW 230V~ 1 Ø 13A

F076029 4.5kW 230V ~ 1 Ø 20A

*SKORPION Models without Blower are supplied with a 1” NPT adaptor plate for separate air source connection (<5 PSI).

Heating

Element

F205526 F205499 F205486 F205513 N/A F205494

F205502 F205499 F205486 F205512 N/A F205494

F205614 F205499 F205486 F205604 N/A F205494

F205526 F205499 F205486 N/A F205549 F205494

F205614 F205499 F205486 N/A F205549 F205494

Temp

Control

SSR Power

Control

Blower

1” NPT

adaptor

plate

Nozzle

Tube

F075744 High Flow Nozzle 21mm (1”) diameter

F075745 Standard Flare 150mm x 12mm (6”x0.5”)

F075746 Wide Flare 300mm x 4mm (12”x 0.16”)

OSRAM SYLVANIA 131 Portsmouth Avenue Exeter, NH 03833 USA

+ 800-258-8290

603-772-4331

603-772-1072

www.sylvaniaheaters.com

ACCESSORIES

OPERATING INSTRUCTIONS

06/01/2008

General Information

Environmental Conditions

Ambient Temperature 0°C to 38°C (32°F to 100°F) Humidity 0% to 90% R.H. Ambient Pressure 0.8 to 1.2 Bar (11.8 psia to 17.6 psia)

Ventilation

Use in a well-ventilated area away from excess dust, dirt, and moisture.

Cleaning

With unit OFF and unplugged, exterior surfaces may be wiped clean using a damp cloth.

Attaching 230V (European style) plugs

(see diagram):

NOTE: Use plug appropriate for local area and codes. Only qualified personnel should perform wiring. Overcurrent protection should be provided external to the heater unit within plug type shown or similar fusing.

Protective Earthing

The yellow and green ground wire in the power cable is attached directly to the aluminum base plate inside the heater via a dedicated screw terminal. Additional protective earthing can be attached to the aluminum base plate if desired.

Basic Operation

1. Turn SKORPION air heater ON using two switches:

1.1. Switch S1 (blower) sends power to the blower and to heater switch S2.

1.2. Switch S2 (heater) sends power to the heater control circuit.

1.3. Note, for heater safety, S2 (heater) cannot turn ON without S1 (blower) ON.

2. Adjust airflow via a rotational air damper at the blower inlet.

3. Adjust temperature set point with the UP/DOWN arrows on the temperature controller. Heater will ramp to temperature.

3.1. The process temperature is measured with an internal type “K” thermocouple located at

the end of an element inside the stainless housing.

4. When turning the heater off the heater power (S2) may be turned off and the blower (S1) left on to cool the heater housing assembly. This is suggested to prevent burn injury of personnel around the heater but is not necessary for safety of the heater element.

OSRAM SYLVANIA 131 Portsmouth Avenue Exeter, NH 03833 USA

+ 800-258-8290

603-772-4331

603-772-1072

www.sylvaniaheaters.com

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