Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and
described in this service manual are effective methods of performing
service operations. Some of these service special tools should be used
when and as recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk
of personal injury to service personnel. The possibility exists that improper
service methods may damage the equipment. It also is important to
understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE.
Funai could not possibly know, evaluate and advice the service trade of all
conceivable ways in which service might be done or of the possible
hazardous consequences of each way. Consequently, Funai has not
undertaken any such broad evaluation. Accordingly, a servicer who uses a
service procedure or tool which is not recommended by Funai must first
use all precautions thoroughly so that neither his safety nor the safe
operation of the equipment will be jeopardized by the service method
selected.
1. All Items are measured without pre-emphasis unless otherwise specified.
2. Power supply: AC 120 V, 60 Hz
3. Load imp.: 100 kΩ
4. Room ambient : 5 °C ~ 40 °C
1-1-1E6700SP
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of DVD mechanism.
1-2-1R2NLSP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not
evident from visual inspection, nor can the protection
they give necessarily be obtained by replacing them
with components rated for higher voltage, wattage,
etc. Parts that have special safety characteristics are
identified by a # on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product’s Safety is under review
continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are carefully inspected to confirm
with the recognized product safety and electrical
codes of the countries in which they are to be sold.
However, in order to maintain such compliance, it is
equally important to implement the following
precautions when a set is being serviced.
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation tape
2) PVC tubing
3) Spacers
4) Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F.Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film
resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I.Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type
connectors which connect the power cord and the
primary side of the transformer. When replacing
the transformer, follow these steps carefully and
precisely to prevent shock hazards.
Replacement procedure
1) Remove the old connector by cutting the wires
at a point close to the connector.
Important: Do not re-use a connector.
(Discard it.)
2) Strip about 15 mm of the insulation from the
ends of the wires. If the wires are stranded,
twist the strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4) Use a crimping tool to crimp the metal sleeve at
its center. Be sure to crimp fully to the complete
closure of the tool.
L. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC outlet.
1-3-1DVDN_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and
wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified
values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between
soldered terminals, and between terminals and
surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit Terminals
AC Line VoltageClearance Distance (d), (d’)
120 V≥ 3.2 mm (0.126 inches)
Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
Measuring Method (Power ON):
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across the terminals of load Z.
See Fig. 2 and the following table.
dd'
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Table 2: Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to:
120 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
0.15 µF CAP. & 1.5 kΩ RES.
Connected in parallel
i ≤ 0.5 mA PeakExposed accessible parts
1-3-2DVDN_ISP
Fig. 2
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
Top View
Out
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Pin 1
Input
In
Bottom View
5
10
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an
angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
1-4-1DVDN_SN
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
CBA
Masking
Tape
Tweezers
Hot-air
Flat Pack-IC
Desoldering
Machine
Flat Pack-IC
Fig. S-1-2
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Fig. S-1-4
1-4-2DVDN_SN
With Iron Wire:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the CBA, handle it gently
because it may be damaged if force is applied.
Hot Air Blower
2. Installation
1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
2. The “●” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
To Solid
Mounting Point
CBA
Tweezers
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
or
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
Fig. S-1-6
1-4-3DVDN_SN
Instructions for Handling Semiconductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 MΩ) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.
<Incorrect>
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-4-4DVDN_SN
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[1] Top Cover
[2] Front Assembly
[3] DVD Mecha & DVD Main CBA Assembly
[4] SW CBA
[5] PCB Holder
[6] Rear Panel
[7] AV CBA
2. Disassembly Method
ID/
Loc.
No.
Part
Fig.
No.
Removal
Remove/*Unhook/
Unlock/Release/
Unplug/Desolder
Note
Note:
(1) Identification (location) No. of parts in the figures
(2) Name of the part
(3) Figure Number for reference
(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P = Spring, L = Locking Tab, S = Screw,
CN = Connector
* = Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
(5) Refer to “Reference Notes.”
Reference Notes
1. CAUTION 1: Locking Tabs (L-1) and (L-2) are
fragile. Be careful not to break them.
Note: When servicing, do not touch white resin part as shown below.
When rotating the gear, be not damaged with the gear.
1. Remove the Top Cover.
2. Rotate the gear in the direction of the arrow with a hand as shown below.
View for A
Do not touch!
Rotate this gear in
the direction of the arrow
A
1-5-3E6700DC
< Method 2 >
Note: When servicing, do not touch white resin part
as shown below.
1. Remove the Top Cover, the Front Assembly and
the DVD Mecha & DVD Main Assembly. Then,
remove the DVD Mecha Unit.
2. Remove two screws, and remove the Insulating
Plate.
Screw
Insulating Plate
4. Release two Locking Tabs, and remove the
Clamper Assembly.
Clamper Assembly
Locking Tabs
5. Remove the disc.
Disc
Do not touch!
3. Release two Locking Tabs, and lift up one side of
the Clamper Assembly.
Clamper Assembly
Locking Tabs
1-5-4E6700DC
HOW TO INITIALIZE THE DVD RECORDER
To put the program back at the factory-default,
initialize the DVD recorder as the following procedure.
1. Turn the DVD recorder on.
2. Confirm that no disc is loaded or that the disc tray
is open. To put the DVD recorder into the Version
display mode, press [CM SKIP], [1], [2], and [3]
buttons on the remote control in the order.
Fig. a appears on the screen.
*1: "
*2: Firmware Version differ depending on the
models, and indication is one example.
Fig. a Version Display Mode Screen
" differ depending on the models.
*******
F/W VERSION
Model Name :
Firmware Version
BE :
FE :
API :
TT :
DEFAULT SETTING : ENTER
EXIT : RETURN
*******
R2F3000S1E
R20_040_000
2005/8/31
T20163FSU@2
3. Press [ENTER] button, then the DVD recorder
starts initializing. When the initializing is
completed, the DVD recorder exits the Version
display mode and turns off the power
automatically.
*To move into the Normal mode from the
Version display mode, press [RETURN] button
on the remote control instead of [ENTER]
button.
*When [POWER] button is pressed before
[ENTER] button is pressed, the DVD recorder
exits the Version display mode, then the power
turns off.
1-6-1E6700INT
FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray.
2. To put the DVD recorder into version up mode,
press [CM SKIP], [6], [5], and [4] buttons on the
remote control unit in the order. The tray will open
automatically.
Fig. a appears on the screen and Fig. b appears
on the VFD.
* Firmware Version differ depending on the
models, and indication is one example.
Firm Update Mode
Please insert a disc.
Fig. a Version Up Mode Screen
Fig. b VFD in Version Up Mode
ver. R2F3000S1E
Current
F/W version
is displayed.
4. Select the firmware version using arrow buttons,
then press [ENTER].
Fig. d appears on the screen and Fig. e appears
on the VFD. The DVD recorder starts updating.
About VFD indication of Fig. e:
1) When Fig. d is displayed on the screen, “F-UP”
is displayed on the VFD.
2) When “Firmware Updating... XX% Complete.”
is displayed on the screen, “XX%” is displayed
on the VFD.
* Firmware Version differ depending on the
models, and indication is one example.
Selected
F/W version
is displayed.
Firm Update Mode
R2F3001S1E
File Loading...
(*1)
Fig. d Programming Mode Screen
ver. R2F3000S1E
3. Load the disc for version up.
Fig. c appears on the screen. The file on the top is
highlighted as the default.
When there is only one file to exist, Step 4 will
start automatically.
* Firmware Version differ depending on the
models, and indication is one example.
The appearance shown in (*1) of Fig. d is
described as follows.
No.AppearanceState
1File Loading...Sending files into the memory
Firmware
2
Updating...
Writing new version data
XX% Complete.
Firmware
--Update Failure
Failed in updating
1-7-1E6700FW
5. After updating is finished, the tray opens
automatically.
Fig. f appears on the screen and Fig. g appears on
the VFD.
* Firmware Version differ depending on the
models, and indication is one example.
Firm Update Modever. R2F3000S1E
R2F3001S1E
B/E Firmware
Update End
Fig. f Completed Program Mode Screen
Fig. g VFD in Completed Program Mode
At this time, no buttons are available.
6. Press [POWER] button to turn the power off. Then
press it again.
1-7-2E6700FW
FUNCTION INDICATOR SYMBOLS
Note: If an error occurs, a message with the error number appears on the screen.
Recording Error
MessageSolution
Can not record on this disc.
This program is not allowed to
be recorded.
You cannot record on this disc as
Power Calibration Area is full.
Insert the recordable disc, and
ensure the disc status satisfies
the recording requirements.
You cannot record copy
prohibited programs.
Error message
E35
Error
No.
1An error occurs during data reading.-
2
3
4An error occurs with OPC.5During recovery in a record.-
6
7An error occurs in a format.8It cannot start an encode.-
9
10
11
12
13It is a reply that “ATAPI is not readable.”-
14
15
16An error occurs in Finalize Close.17An error occurs in Rec Stop Close.18An error occurs in PCA Full (DVD_R).19Safety Stop occurs during editing.20High Speed Disc.2
21The disc which is not formatted.5
22The disc that Disc Error occurred.3
23The -R Disc of VR Mode.6
24
25During the Macrovision picture input.11
26During the CGMS picture input.12
Error No.
Error DescriptionPriority
There is no reply for 15 seconds in Test
Unit Ready.
Cannot write the data after trying to write
three times.
An error occurs even if it do recovery of a
record three times.
There is not NV_PCK/RDI_PCK in data
doing an encode.
Encode Pause condition continued for 10
minutes.
Encode Pause condition continued by
normal REC condition for 10 minutes.
Differ in an address and do not get
StreamID of RDI/VIDEO.
Cannot write the data after recovering
SMALL VMGI.
Cannot write the data after DVD-R
Reverse Track.
The disc except DVD-R/RW or DVD-R
finalized disc
-
-
-
-
-
-
-
-
-
1
1-8-1E6700FIS
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