Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and
described in this service manual are effective methods of performing
service operations. Some of these service special tools should be used
when and as recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk of
personal injury to service personnel. The possibility exists that improper
service methods may damage the equipment. It also is important to
understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE.
Funai could not possibly know, evaluate and advice the service trade of all
conceivable ways in which service might be done or of the possible
hazardous consequences of each way. Consequently, Funai has not
undertaken any such broad evaluation. Accordingly, a servicer who uses a
service procedure or tool which is not recommended by Funai must first
use all precautions thoroughly so that neither his safety nor the safe
operation of the equipment will be jeopardized by the service method
selected.
Manufactured under license from Dolby Laboratories. "Dolby"
and the double-D symbol are trademarks of Dolby Laboratories.
SPECIFICATIONS
ITEMCONDITIONSUNITNOMINALLIMIT
1. VIDEO
1-1. Video Output75 ohm load Vp-p1.0
1-2. S-Video Output
Y (Luminance)75 ohm load Vp-p1.0
C (Chrominance)75 ohm load Vp-p0.286
1-3. Component Output
Y (Luminance)75 ohm load Vp-p1.0
Cb (Chrominance)75 ohm load Vp-p0.7
Cr (Chrominance)75 ohm load Vp-p0.7
2. AUDIO
2-1. Output LevelVrms2.0
2-2. Frequency Response
DVD-VIDEO LPCMfs = 96 kHzkHz0.004 - 44
fs = 48 kHzkHz0.004 - 22
Audio CDfs = 44.1 kHzkHz0.004 - 20
2-3. Signal/Noise Ratio
DVD-VIDEO LPCMdB120
CDdB120
REC & PlaybackInput: 2 Vrms, Rec Speed: XPdB93
2-4. Dynamic Range
DVD-VIDEO LPCMdB100
CDdB98
REC & PlaybackInput: 2 Vrms, Rec Speed: XPdB92
2-5. THD+N1 kHz, 0 dB
DVD-VIDEO LPCM%0.004
CD%0.004
REC & PlaybackInput: 2 Vrms, Rec Speed: XP%0.006
NOTES:
1. All Items are measured without pre-emphasis unless otherwise specified.
2. Power supply : AC120 V 60 Hz
3. Load imp. : 100 k ohm
4. Room ambient : 5
°C ~ 40 °C
1-1-1E6500SP
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against
your skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mecha Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of DVD mechanism.
1-2-1E6_LASER
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not evident from visual inspection, nor can the protection
they give necessarily be obtained by replacing them
with components rated for higher voltage, wattage,
etc. Parts that have special safety characteristics are
identified by a # on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product’s Safety is under review continuously and new instructions are issued whenever
appropriate. Prior to shipment from the factory, our
products are carefully inspected to confirm with the
recognized product safety and electrical codes of the
countries in which they are to be sold. However, in
order to maintain such compliance, it is equally important to implement the following precautions when a set
is being serviced.
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connectors
which connect the power cord and the primary side
of the transformer. When replacing the transformer,
follow these steps carefully and precisely to prevent shock hazards.
Replacement procedure
1)Remove the old connector by cutting the wires at a
point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its
center. Be sure to crimp fully to the complete closure of the tool.
L. When connecting or disconnecting the internal con-
nectors, first, disconnect the AC plug from the AC
outlet.
1-3-1DVD_SFN1
Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original positions. Afterwards, do the following tests and confirm
the specified values to verify compliance with safety
standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
AC Line VoltageClearance Distance (d) (d’)
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
120 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs)
and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks,
etc.) is lower than or equal to the specified value in the
table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across the terminals of load
Z. See Fig. 2 and the following table.
Table 2: Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to:
120 V
≥ 3.2mm (0.126 inches)
0.15µF CAP. & 1.5kΩ RES.
Connected in parallel
Exposed Accessible Part
Z
1.5k
i≤0.5mA PeakExposed accessible parts
0.15 F
Earth Ground
B
Power Cord Plug Prongs
AC Voltmeter
(High Impedance)
Fig. 1
Fig. 2
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
1-3-2DVD_SFN1
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown.
Top View
Out
2. For other ICs, pin 1 and every fifth pin are indicated
as shown.
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Input
In
Bottom View
5
10
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1) Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Pin 1
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Fig. S-1-1
(2) Remove the flat pack-IC with tweezers while apply-
ing the hot air.
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Caution:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage to
the chip parts may occur. Put masking tape around
the flat pack-IC to protect other parts from damage.
(Fig. S-1-2)
1-4-1E6STA
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when removing
it.
With Soldering Iron:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
CBA
Masking
Tape
Tweezers
Hot-air
Flat Pack-IC
Desoldering
Machine
Flat Pack-IC
Fig. S-1-2
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
(2) Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
(3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Fig. S-1-4
1-4-2E6STA
With Iron Wire:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA contact
pads as shown in Fig. S-1-5.
(4) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(5) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Note:
When using a soldering iron, care must be taken
to ensure that the flat pack-IC is not being held by
glue. When the flat pack-IC is removed from the
CBA, handle it gently because it may be damaged
if force is applied.
Hot Air Blower
2. Installation
(1) Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA so
you can install a replacement flat pack-IC more
easily.
(2) The “I” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
(3) Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
To Solid
Mounting Point
CBA
Tweezers
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
or
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
Fig. S-1-6
1-4-3E6STA
Instructions for Handling
Semi-conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is properly grounded to remove any static electricity that may
be charged on the body.
2. Ground for Workbench
(1) Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
<Incorrect>
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-4-4E6STA
OPERATING CONTROLS AND FUNCTIONS
1-5-1E6500IB
1-5-2E6500IB
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[1] Top Cover
[2] Front Assembly
[4] DVD Mecha & FE Assembly
[5] DVD BE Main CBA Unit
[6] Holder D
[8] AV CBA
[9] FL CBA
[10] Jack CBA
[3] SW CBA
[7] DC Fan Motor
2. Disassembly Method
(1): Identification (location) No. of parts in the figures
(2): Name of the part
(3): Figure Number for reference
(4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P=Spring, L=Locking Tab, S=Screw,
CN=Connector, W=Washer
*=Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
(5): Refer to “Reference Notes.”
Reference Notes
CAUTION 1: Be sure to remove the Top Cover with lifting up by the right and left portion in the front as
shown in Fig. D1.
CAUTION 2: Locking Tabs (L-1) and (L-2) are fragile.
Be careful not to break them.
2-1. Release four Locking Tabs (L-1). Then, release
three Locking Tabs (L-2).
2-2. Disconnect Connector (CN4203), and remove
the Front Assembly.
ID/
LOC.
No.
[1]Top Cover D16(S-1)1
[2]
[3]SW CBAD23(S-2)-
[4]
[5]
[6]Holder DD43(S-6)-
[7]
[8]AV CBAD55(S-7), 7(S-8), (W-1)-
PART
Front
Assembly
DVD
Mecha &
FE
Assembly
DVD BE
Main CBA
Unit
DC Fan
Motor
Fig.
No.
D2
D3
D4
D4
REMOVAL
REMOVE/*UNHOOK/
UNLOCK/RELEASE/
UNPLUG/DESOLDER
*4(L-1), *3(L-2),
*CN4203
2(S-3), 4(S-4), *CN1,
*CN2202, Fan Sheet
4(S-5), *CN6, *CN7,
BE Earth Spring
2(S-7), *CN2203,
Fan Holder
Note
2
2-1
2-2
-
-
-
[1] Top Cover
(S-1)
(S-1)
(S-1)
Fig. D1
[9]FL CBA D5(S-9), desolder-
[10]Jack CBA D5(S-10), desolder-
↓
(1)
↓
(2)
↓
(3)
↓
(4)
↓
(5)
1-6-1E6500DC
[3] SW CBA
(S-2)
(L-1)
CN4203
[5] DVD BE Main CBA Unit
(S-5)
(S-6)
CN7
CN6
(S-5)
BE Earth Spring
(S-6)
Fan Holder
[7] DC Fan Motor
(L-2)
(S-2)
(L-1)
(L-1)
[2] Front Assembly
(S-3)
(S-4)
[6] Holder D
(S-7)
CN2203
Fig. D2
Fig. D4
Fan Sheet
(S-4)
[4] DVD Mecha
& FE Assembly
CN1
CN2202
Fig. D3
1-6-2E6500DC
[10] Jack CBA
(S-7)
(S-10)
(S-9)
(S-7)
(W-1)
(S-7)
[8] AV CBA
Lead with
red stripe
[9] FL CBA
Desolder
HO W TO EJECT MANUALLY
1. Remove the Top Cover.
2. Remove the Front Assembly.
3. Push the lever to the direction of the arrow as shown
below.
Lead with
red stripe
(S-8)
Desolder
Fig. D5
View for A
Push the lever to the
direction of the arrow
A
Lever
1-6-3E6500DC
HOW TO INITIALIZE THE DVD RECORDER
To put the program back at the factory-default, initialize
the DVD recorder as the following procedure.
1. Turn the DVD re co rder on.
2. To put the DVD recorder into the test mode, pr ess
[CM SKIP], [5], [2], and [1] on the remote c ontrol in
the order.
Fig. A appears on the screen.
TEST MODE
1:MECHA TEST
2:FE TEST
3:BE TEST
4:F/E TEST
5:ETC TEST
6:REC TEST
Model Name :
FE VER. : NAGAOKA3_024 MST0310
BE VER. : R1F1092
TT VER. : 03100410
*******
*
2E
Fig. A: Test Mode Screen
3. Select [5:ETC TEST] using arrow buttons on the
remote control, then press [ENTER].
Fig. B appears on the screen.
5. P ress [ENTER], then the DVD recorder starts initializing.
Fig. D appears on the screen.
5-1:DEFAULT SETTING
RECALL DEFAULT : WRITING
Fig. D: Screen during initializing
6. When the initializing is completed, the indication of
[WRITING] changes to [OK].