Sylvania DVL700D, E57S1UD Schematic

SERVICE MANUAL

DVD PLAYER

DVL700D

IMPORTANT SAFETY NOTICE

Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.

It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, Funai has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Funai must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.

TABLE OF CONTENTS

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1

LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1

IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1

STANDARD NOTES FOR SERVICING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1

OPERATING CONTROLS AND FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1

CABINET DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1

BLOCK DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1

SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1

WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1

WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1

FIRMWARE RENEWAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1

SYSTEM CONTROL TIMING CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1

IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1

LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1

EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1

MECHANICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1

ELECTRICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1

Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories.

SPECIFICATIONS

ITEM CONDITIONS UNIT NOMINAL LIMIT

1. Video Output 75 ohm load Vpp 1.0 ± 0.1

2. Coaxial Digital Out 75 ohm load mVpp 500 ± 100

3. Audio (PCM)

3-1. Output Level 1kHz 0dB Vrms 2.0

3-2. S/N dB 120

3-3. Freq. Response

DVD fs=48kHz 20~22kHz dB ± 0.5

CD fs=44.1kHz 20~20 kHz dB ± 0.5

3-4. THD+N

DVD 1 kHz 0dB % 0.0025

CD 1 kHz 0dB % 0.003

NOTES:

1. All Items are measured without pre-emphasis unless otherwise specified.

2. Power supply : AC120 V 60 Hz

3. Load imp. : 100 K ohm

4. Room ambient : +25 °C

1-1-1 E5700SP

LASER BEAM SAFETY PRECAUTIONS

This DVD player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.

Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.

rive Mecha Assembly

Laser Beam Radiation

Laser Pickup

Turntable

CAUTION

LASER RADIATION

WHEN OPEN. DO NOT

STARE INTO BEAM.

Location: Inside Top of DVD mechanism.

1-2-1 DVD_LASER

IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice

Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.

Precautions during Servicing

A. Parts identified by the # symbol are critical for

safety. Replace only with part number specified.

B. In addition to safety, other parts and assemblies

are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.

C. Use specified internal wiring. Note especially:

1)Wires covered with PVC tubing

2)Double insulated wires

3)High voltage leads

D. Use specified insulating materials for hazardous

live parts. Note especially:

1)Insulation tape

2)PVC tubing

3)Spacers

4)Insulators for transistors

E. When replacing AC primary side components

(transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering.

F. Observe that the wires do not contact heat produc-

ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.).

G. Check that replaced wires do not contact sharp

edges or pointed parts.

H. When a power cord has been replaced, check that

5 - 6 kg of force in any direction will not loosen it.

I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder

droplets, etc.) do not remain inside the set.

K. Crimp type wire connector

The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to prevent shock hazards. Replacement procedure

1)Remove the old connector by cutting the wires at a point close to the connector.

Important: Do not re-use a connector. (Discard it.)

2)Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.

3)Align the lengths of the wires to be connected. Insert the wires fully into the connector.

4)Use a crimping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the complete closure of the tool.

L. When connecting or disconnecting the internal con-

nectors, first, disconnect the AC plug from the AC outlet.

1-3-1 DVD_SFN1

Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.

1. Clearance Distance

When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)

Table 1 : Ratings for selected area

AC Line Voltage Clearance Distance (d) (d’)

Chassis or Secondary Conducto

Primary Circuit Terminals

dd'

120 V

Note: This table is unofficial and for reference only.

Be sure to confirm the precise values.

2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.

Measuring Method (Power ON) :

Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.

Table 2: Leakage current ratings for selected areas

AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:

120 V

≥ 3.2mm (0.126 inches)

0.15µF CAP. & 1.5kΩ RES. Connected in parallel

Exposed Accessible Part

1.5k

i≤0.5mA Peak Exposed accessible parts

0.15 F

Earth Ground

Power Cord Plug Prongs

AC Voltmeter (High Impedanc

Fig. 1

Fig. 2

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

1-3-2 DVD_SFN1

STANDARD NOTES FOR SERVICING

Circuit Board Indications

a. The output pin of the 3 pin Regulator ICs is indi-

cated as shown.

Top View

Input

b. For other ICs, pin 1 and every fifth pin are indicated

as shown.

in 1

c. The 1st pin of every male connector is indicated as

shown.

in 1

Bottom View

How to Remove / Install Flat Pack-IC

1. Removal

With Hot-Air Flat Pack-IC Desoldering Machine:.

(1) Prepare the hot-air flat pack-IC desoldering

machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)

Fig. S-1-1

(2) Remove the flat pack-IC with tweezers while apply-

ing the hot air.

(3) Bottom of the flat pack-IC is fixed with glue to the

CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

(1) Release the flat pack-IC from the CBA using twee-

zers. (Fig. S-1-6)

Caution:

Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.

2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.

FFC Cable

Connector

CBA

* Be careful to avoid a short circuit.

1. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)

2. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.

Hot-air Flat Pack-IC Desoldering

CBA

Masking Tape

Tweezers

Machine

Flat Pack-IC

Fig. S-1-2

1-4-1 DVD_NOTE

With Soldering Iron:

F S

(1) Using desoldering braid, remove the solder from all

pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

lat Pack-IC

Desoldering Braid

(4) Bottom of the flat pack-IC is fixed with glue to the

CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

(5) Release the flat pack-IC from the CBA using twee-

zers. (Fig. S-1-6)

Note:

When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.

Soldering Iron

Hot Air Blower

Fig. S-1-3

(2) Lift each lead of the flat pack-IC upward one by

one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)

Iron Wire

Soldering Iron

To Solid Mounting Point

Fig. S-1-5

Sha Pin

ine Tip oldering Iron

Fig. S-1-4

CBA

Fine Tip Soldering Iro

(3) Bottom of the flat pack-IC is fixed with glue to the

CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

(4) Release the flat pack-IC from the CBA using twee-

zers. (Fig. S-1-6)

Tweezers

Flat Pack-IC

With Iron Wire:

(1) Using desoldering braid, remove the solder from all

Fig. S-1-6

pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

(2) Affix the wire to a workbench or solid mounting

point, as shown in Fig. S-1-5.

(3) While heating the pins using a fine tip soldering

iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5

1-4-2 DVD_NOTE

2. Installation

P i

(1) Using desoldering braid, remove the solder from

the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.

(2) The “I” mark on the flat pack-IC indicates pin 1.

(See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)

(3) Solder all pins of the flat pack-IC. Be sure that none

of the pins have solder bridges.

Example :

in 1 of the Flat Pack-IC

s indicated by a " " mark.

Fig. S-1-7

Instructions for Handling Semi-conductors

Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1MΩ) that is properly grounded to remove any static electricity that may be charged on the body.

2. Ground for Workbench

(4) Be sure to place a conductive sheet or copper plate

with proper grounding (1MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.

< Incorrect >

CBA

Presolder

Flat Pack-IC

Fig. S-1-8

CBA

< Correct >

Grounding Ban

1MΩ

CBA

1MΩ

Conductive Sheet or Copper Plate

1-4-3 DVD_NOTE

+ 19 hidden pages