12) Connecting the external control entry K1 ...........................................................................23
13) Connecting the communication port (RS485) ....................................................................24
IV. Presentation of the Human/Machine Interface (HMI) ..........................................................25
V. Commissioning the SYCLOPE UNIS’EAU® controller .............................................................26
VI. Maintenance.....................................................................................................................26
Installation and starting instructions for SYCLOPE UNIS’EAU®
General informations Page 4/28
I. General informations
1) Field of applications
The controller/analyser of the SYCLOPE UNIS’EAU® range you have just purchased is an electronic
device especially developed for water treatment in industrial applications. It has been carefully
manufactured to ensure your greatest satisfaction in each needing situation where precision is requested.
Its remarkable capacity for adapting to different industrial conditions means it can be installed in the
most difficult environments where controls and water treatment processes are decisive.
Designed according to the needs of the Client, the SYCLOPE UNIS’EAU® controller is equipped with
isolated direct inputs for specific sensors used in general industrial applications and also, it includes many
functions for controlling processes or for transmitting informations through relays, analogical or numerical
outputs to a local PLC or to a service maintenance by internet.
The simplicity of operation of the SYCLOPE UNIS’EAU® controller, the user friendliness and the
remarkable technical aspects of these controllers, will ensure you benefit from their many options,
guaranteeing you full control and real supervision of your water treatments on the field.
The following instructions contain all the information required for the installation, use and maintenance of
your new equipment.
If you would like to receive further information or if you encounter any difficulties not described in this
manual, please contact your usual retailer or else directly contact the sales department of SYCLOPE
Electronique S.A.S., either at the agency or at the office for your region, or the technical/quality
departments of our establishments. We will do everything to help you and ensure you benefit from our
advice and know-how in the field of measurement and treatment of industrial water.
Contact : service-technique@syclope.fr
Installation and starting instructions for SYCLOPE UNIS’EAU®
General informations Page 5/28
2) Use of the document
Please read this entire document before starting to install, adjusting or commissioning your controller
device, in order to ensure the safety of users, the processes and the equipment.
The information provided in this document must be strictly observed. SYCLOPE Electronique S.A.S. declines
all responsibility in cases where failure to comply with the instructions of this documents is observed.
The following symbols and pictograms will be used to facilitate reading and understanding of these
instructions.
●Information
►Action to be taken
Item of a list or catalogue
3) Symbols and signs
Identification of a continue voltage or current
Identification of an alternative voltage or current
Protective ground
Functional ground
Risk of injury or accident. Identify a warning concerning a potentially dangerous risk.
Documentation must be consulted by the user with each time the symbol is notified. If the
instructions are not respected, that presents a risk of death, physical injuries or property
damages.
Electric hazard. Identify a warning statement relative to a mortal electric danger. If the
instructions are not strictly respected, that implies an inevitable risk of physical injuries or
death.
Risk of incorrect operation or damage for the device.
Comment or particular information.
Recyclable element.
Installation and starting instructions for SYCLOPE UNIS’EAU®
General informations Page 6/28
4) Storage and transport
It is important to store and transport your SYCLOPE UNIS’EAU® in its original packaging in
order to minimize risk of damage.
Furthermore, the package must be stored in an environment that is protected against humidity
and exposure to chemical products.
Environmental conditions for transport and storage:
Temperature: -10 °C to 70 °C
Air humidity: Maximum of 90% with no condensation
5) Packaging
The controller is delivered without electrical power cable.
The pre-holes of the box are drilled and equipped with according electrical glands in compliance
with IP65 level protection. Cables must be adapted to the electrical glands to respect the level
of protection.
Grounded cables for connecting pH and ORP (Redox) sensors are not provided.
Content of the packaging :
One analyzer/controller SYCLOPE ODISEA
®
Installation and starting instruction notice
Programming notice
Communication notice (Option)
6) Warranty
The warranty is provided according to the terms of our general conditions of sale and delivery as long as
the following conditions are met:
Use of the equipment according to the instructions of this notice
No modifications of the equipment which may modify its behavior and no incorrect manipulation
Respect for the electrical safety conditions
Consumable material is no longer covered by the warranty when in use.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Environment and safety procedures Page 7/28
II. Environment and safety procedures
Please:
Read this manual carefully before unpacking, installing or commissioning this equipment
Take into account all the hazards and recommended precautionary measures
Failure to respect these procedures can result in serious injury to users or damage the device.
1) Use of the equipment
The SYCLOPE UNIS’EAU® system has been designed to measure and regulate temperature, pH,
Redox potential, chlorine (or bromine), conductivity, etc… by means of sensors and controls of suitable
actuators in the context of the possible uses described in this manual.
All other uses are considered to be non-conforming and must therefore be forbidden.
SYCLOPE Electronique S.A.S. will not be responsible in any case for any damages that result
from such uses.
Any use of sensors or interfaces not-in conformity to the features defined in this handbook
must also be proscribed.
2) User obligations
The user undertakes not to allow its employees to work with the SYCLOPE UNIS’EAU® equipment
described in this manual unless they:
Are aware of the fundamental instructions relating to work safety and prevention of accidents
Are trained in the use of the device and its environment
Have read and understood these instructions, warnings and manipulation rules
3) Risk prevention
The installation and connection of the SYCLOPE UNIS’EAU® equipment should only be
performed by personnel specialized and qualified for this task.
The installation must comply with current safety standards and instructions!
Before switching on the controller or manipulating the relay outputs, remember always to
cutoff the primary power supply!
Never open the controller when it is powered on!
Maintenance operations and repairs should only be performed by trained, specialized
personnel!
Take care when choosing the location for installing the equipment according to the
environment!
The SYCLOPE UNIS’EAU® electronic box should not be installed in a hazardous
environment and should be protected against splashing with water or chemical products. It
should be installed in a dry, well-ventilated location, isolated from corrosive vapors.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Environment and safety procedures Page 8/28
Label of the manufacturer
Particular risks. Read the notice
Model of the product
Product which can be recycled
Reference of the product
Limitation of dangerous substances
Range of power supply
EC certified
Values of the maximum current
Country of origin
Classify protection
Manufacturer square code
Identification of the manufacturer
Serial number
1
2
3 4 5
6 7 8
9
10
11
12
13
14
1
2
3 9 4 5 6
8
11
12
7
14
10
13
UNIS’EAU
Ref: CEN 0002
90 - 240VAC 50/60Hz
www.syclope.fr Made in France
5,2 - 0,1A
IP65
S/N:13044217
Make sure that the chemical sensors used with this device correspond well to the chemicals
used. Refer to the individual technical note of each sensor. Chemistry of water is very
complex, in case of doubt, contact immediately our engineering service or your approved
installer/reseller.
Chemical sensors are sensitive elements using consumable parts. They must be supervised,
maintained and calibrated regularly using specific calibrator systems not-provided with this
equipment. In the event of defect, a surplus possible hazard of chemical injections can be
noted. In the doubt, a service contract must be taken near your reseller/installer or failing
this near our engineering services. Contact your approved installer/reseller or our business
service for more information.
4) Identification and localization of the identification plate
Identification plate
Installation and starting instructions for SYCLOPE UNIS’EAU®
Environment and safety procedures Page 9/28
5) Disposal and conformity
The recyclable packaging of the SYCLOPE UNIS’EAU® equipment must be disposed of according to
current regulations.
Elements such as paper, cardboard, plastic or any other recyclable elements must be taken
to a suitable sorting center.
According to European directive 2002/96/EC, this symbol means that as of 12 August 2005
electrical appliances cannot be thrown out together with household or industrial
waste. According to current regulations, consumers within the European Union are required,
as of this date, to return their used devices to the manufacturer, who will take care of
disposing them at no extra expense.
According to European directive 2002/95/EC, this symbol means that the SYCLOPE
UNIS’EAU® controller is designed in compliance with the restrictions on hazardous
substances
According to low-voltage directive (2006/95/EC) and the electromagnetic compatibility
directive (2004/108/EC), this symbol means that the device has been designed in
compliance with the previously cited directives
Installation and starting instructions for SYCLOPE UNIS’EAU®
Technical specifications and main functions Page 10/28
General characteristics
Type
Specification(s)
Marker(s)
Consumption
5 W Maxi. (Without equipment connected on P1)
-
Power supply
90-240 VAC 50 or 60Hz
-
Electric protection
Fuse 160 mA. Rearmament by power supply cut-off.
-
Operating temperature
-5 °C to 45 °C (23 °F to 113 °F)
-
Storage temperature
-10 °C to 70 °C (10 °F to 158 °F)
-
Humidity
Max. 90% without condensation
-
Case material
ABS or Polycarbonate (US and Canada)
-
Case dimensions
Length : 188 mm (7,4 inches)
Width : 160 mm (6,3 inches)
Height : 106 mm (4,2 inches)
-
Weigh of the case
800 g
-
Protection rating
IP 65
-
Display
LCD Screen 128x128 with back-light (White/Blue) - Entries
Measurement inputs
1x potentiometric input +/- 1000mV
2x 4…20 mA entries powered 24V or 12V
POT
IN1 and IN2
Control inputs
1x Flow-meter or flow-switch entry
On/off or pulse technology
(*) : The Client sensor can be defined with a scale range from -100 to 1000 (Kelvin, °C, °F or °Ra)
(*) : The Client sensor can be defined with a scale range from 0 to 2000.0 (L/min, L/H ou m3/H) through pulse or analog
interface.
(*) : The Client sensor can be defined with a scale range from de -1 to 15 (pH)
(*) : The Client sensor can be defined with a scale range from de -2000 to +2000 (mV)
Installation and starting instructions for SYCLOPE UNIS’EAU®
Technical specifications and main functions Page 13/28
Parameters
pH Tempe
rature
Conductivity Free chlorine Active chlorine Total chlorine Free bromine Active bromine
pH
•
•
Conductivity
•
•
Salinity
•
•
TDS
•
•
Free chlorine
•
•
•
Active chlorine
•
•
•
Chloramine
• •
Free bromine
•
•
•
Active bromine
•
•
•
Sensors
Computed parameters from combination of real measurement sensors
UNIS’EAU controller is only one parameter controller. It measures and controls only one parameter
at the same time.
This parameter can result:
- From a specific sensor
- From a combination of one or more connected sensors.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 14/28
II. Installation and connections
1) Requirements of installation
To guarantee user safety and ensure correct operation of your SYCLOPE UNIS’EAU®
please observe the following installation instructions:
Install the controller in a dry location
The controller must be protected against rain, frost and direct sunlight
The room temperature must range between 0°C and 50°C, with no condensation.
Choose an installation location free from vibration, on a suitable support and with no
deformation
If these instructions are not observed:
The controller is at risk of being damaged
The measurements can be disrupted
The warranty is not applicable!
2) Installation of the wall-mounted controllers
Before performing the installation and electrical connections, remember to turn off the
power!
The rating of IP65 is only guaranteed when the closing cover and the glass of the electric
box are closed and when the cable glands match the diameters of your cables and are
correctly sealed
► Drilling three holes ( 5-mm) according to the following drilling plan
► Insert the 5-mm plugs using a hammer
► Insert the upper screw (top screw) first without completely tightening it
► Insert the lower screws and tighten them
► Use a spirit level to check for correct and accurate fixing to the wall.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 15/28
Locked …
Raise the lock and pull
forward it.
Opened!
Pass the fingers behind the
lock and bring the door with
the inch …
With the palm of the hand,
press on the transparent door
and tighten with the hand to
lock.
Locked!
3) Opening/Closing the transparent door
III. To ensure IP65 protection class, the transparent door must be closed after usage and being
sure of the O-ring quality each time.
The controller box is equipped with an automatic lock system which must be understood to
manipulate it.
For opening the transparent door:
For opening and locking transparent door:
1) Opening/Closing connection cover
To ensure IP65 protection class, the connection cover must be closed after usage and the Oring must be checked each time.
Use a specific screwdriver to remove the two screws for opening the cover.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 16/28
Reference
Name
FUS5X20R5000
Quick-fuse 5A 5x20 Glass
2) Identification of electrical connections
Electrical installation must be performed in accordance with current standards by authorized
personnel!
A 30 mA differential circuit breaker must be installed!
A breaker circuit of maximum 6A must be installed near the controller and easily accessible
to stop the main power. It must be identified as a circuit-breaker for the controller!
Before performing the connections, remember to turn off the power!
Internal protection:
UNIS’EAU controller is protected against short-circuits by an automatic restart fuse of
160mA and against surges by a varistor of 275V.
Powered relay output P1 is protected by a glass quick-fuse of 5A max. 250V.
In case of fuse burned, check that the card is not burnt out. In this case, complete
electronic card must be changed!
In case of varistor destroyed, please return the controller to our technical after-sales
department for repairing!
3) Changing internal fuse of powered relay output P1
Before changing the fuse, be sure power supply is disconnected!
Use only an original fuse. Don’t replace it by another one with higher protection value.
Open the transparent door and unscrew the 4 screws of the front face with a compatible
screwdriver.
Disconnect the flat cable between the 2 electronic plates …
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 17/28
Localise the fuse on the bottom electronic card …Remove the protection cover on the fuse …
Change the fuse and replace the protection cover.
F2
Quick Fuse 5A
5x20mm Glass
Reconnect the flat cable between electronic cards and replace the 4 screws to fix the front face.
Don’t screw them hardly because the electronic box is made in plastic material.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 18/28
4) Connecting primary power supply
The SYCLOPE UNIS’EAU® controller is equipped with a switching power supply. It is
therefore able to be supplied by AC voltage comprised between 90V to 240V - 50/60Hz.
► Use a 3-point 1.5 mm2 cable to wire the power supply
► Strip the 3 wires for 7 mm
► Pass the 3-point cable through a cable gland
► Wire the live cable to L1 , the neutral to N and the ground to PE located “X1 supply”
► Tighten the cable gland to ensure tightness when done.
The SYCLOPE UNIS’EAU® controller does not have its own independent power switch. It
is directly powered when connected to the main power supply.
5) Connecting self-powered relay P1
The powered relay (Entry voltage = output voltage) is used either to drive a dosing pump, a magnetic
valve or to use lighting or sound alarms.
The dosing signal output could be programmed to “On/off”, PWM or pulse command. The last one is
not recommended.
► Strip the 3 wires of dosing/alarm equipment for 7 mm
► Pass the 3-point cable through a cable gland
► Wire the live cable to L1 (26) and the neutral to N (27) located on “P1 dosage”
► Wire the ground cable to PE (28) located on P1
► Tighten the cable gland to ensure tightness when done.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 19/28
6) Connecting electronic pulse relay R1
The electronic pulse output (Photo-coupler) is used to drive a dosing pump by his direct electronic
pulse entry.
The dosing signal output could be programmed to “On/off”, PWM or pulse command.
► Strip the 2 wires of dosing equipment for 7 mm
► Pass the 3-point cable through a cable gland
► Wire the two wires to (19) and (20) located on R1
► Tighten the cable gland to ensure tightness when done.
7) Connecting free of potential relay R2
The “freeof potential” output relay (NO and NC contacts) is used to control dosing equipments or to
drive lamps or siren for alarm informations.
The dosing signal output could be programmed to « on/off”, PWM or pulse command.
► Strip the 2 wires of dosing or alarm equipment for 7 mm
► Pass the 2-point cable through a cable gland
► Wire the common point wire to C (22) located on R2
► Wire the NO (Normally Open) command to T (21) when needed, if not …
► Wire the NC (Normally Connected) command to R (23)
► Tighten the cable gland to ensure tightness when done.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 20/28
8) Connecting high impedance potentiometric input J1
This entry allow you to connect pH or RedOx (ORP) potentiometric sensor.
► Strip carefully the coaxial cable and separate the shield cable to obtain 2 distinct wires
► Pass the 2-points coaxial cable through a free cable gland
► Wire the shield part to R (1) and the hot wire to P (2) located on pH/ORPJ1
► Tighten the cable gland to ensure tightness when done.
These two entries allow you to connect specific sensors for main measurement or for computing
another parameter.
These entries could be connected as a passive (Sensor) or active element (Recorder, PLC, etc...)
In case of using passive element (Sensor), take care to select the good internal power
supply according to the characteristics of the sensor. (12V or 24V DC). Refer to the
programming notice of this device.
No claim will be accepted in case of failure of the sensor by a wrong power-supply!!
Connecting a passive element:
► Strip the 2 wires of the cable sensor for 7 mm
► Pass the 2-points cable through a free cable gland
► For IN1 input, wire the positive wire of the sensor to IN1+ (11) and to IN1- (12) for
the negative wire.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 21/28
► For IN2 input, wire the positive wire of the sensor to IN2+ (3) and to IN2- (4) for the
negative wire.
► Tighten the cable gland to ensure tightness when done.
Connecting a passive element:
► Strip the 2 wires of the cable sensor for 7 mm
► Pass the 2-points cable through a free cable gland
► For IN1 input, wire the emitter connection to IN1- (12) and to -REF (13) for the
reference connection.
► For IN2 input, wire the emitter connection to IN2- (4) and to -REF (13) for the
reference connection.
► Tighten the cable gland to ensure tightness when done.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 22/28
10) Connecting the voltage reference REF
The voltage reference allow you to power the external electronic converters. It is programmable to
deliver 12V or 24V according the characteristics of the converters.
► Strip the 2 wires of the cable sensor for 7 mm
► Pass the 2-points cable through a free cable gland
► Connect to + (5) the positive wire of the converter
► Connect to - (13) the negative wire of the converter
► Tighten the cable gland to ensure tightness when done.
The assignment of the analogical outputs are fixed :
- OUTAallow you to transmit the measurement value to a recorder or PLC …
- OUTB allow you to drive a dosing pump or other dosing system by the means of his analogical
input.
► Strip the 2 wires of the cable sensor for 7 mm
► Pass the 2-points cable through a free cable gland
► For the analogical output OUTA, wire the positive connection of the recorder to + (14)
and to - (15) for the negative one.
► For the analogical output OUTB, wire the positive connection of the recorder to + (6)
and to - (7) for the negative one.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 23/28
► Tighten the cable gland to ensure tightness when done.
12) Connecting the external control entry K1
The external control entry allows you to connect two types of equipment:
- Either, a general switch for stopping the dosing systems,
- Either, a pulsed flow-meter for controlling proportional dosing according to the flowrate.
It is very important to pause your controller when the main process is stopped!
K1 entry is implanted into this device to receive a compatible switch either with NO
(Normally Open) contact or NC (Normally Connected) contact configuration.
Connecting a free of potential switch:
► Strip the 2 wires of the external switch for 7 mm
► Pass the 2-points cable through a free cable gland
► Connect the two wires of the switch or flow-meter to + (24) and - (25)
► Tighten the cable gland to ensure tightness when done.
Installation and starting instructions for SYCLOPE UNIS’EAU®
Installation and connections Page 24/28
Connecting a NPN transistor switch (Inductive sensor for example):
► Strip the 3 wires of the external switch for 7 mm
► Pass the 3-points cable through a free cable gland
► Connect the brown cable to VP+ (10) (Power supply line)
► Connect the blue cable to C (18) (GND)
► Connect the black cable - (25) (Open collector - Signal)
13) Connecting the communication port (RS485)
The RS485 communication port allows you to connect the device to a local RS485 bus by using
Modbus® protocol. By the means of a personal computer using specific program, the programming
and maintenance of the device is available.
Connecting a USB<>RS485 converter :
► Strip the 3 wires of the external switch for 7 mm
► Pass the 3-points cable through a free cable gland
► Connect RS485 converter terminal AA’ (N°3) to A (16)
► Connect RS485 converter terminal BB’ (N°4) to B (17)
► Connect RS485 converter terminal GND (N°5) to C (18)
Installation and starting instructions for SYCLOPE UNIS’EAU®
Human/machine interface Page 25/28
Menu Key:
- A short touching allows you to access to the parameter menu (set-points, alarms,
level of flow-rate …).
- A long touching allows you to access to the configuration menu (Choices of entries,
sensors, etc …).
Calibration Key:
- A short touching allows you to calibrate the main controlled parameter.
- A long touching allows you to calibrate one of the sensors used.
START/STOP Key:
Allows you to activate or deactivate the controls and to clear alarms.
Esc Key:
- A short touching allows you to return from the menus.
- A long touching allows you to stop the waiting time for polarizing the sensors.
OK Key:
Allows you to validate an action or to move into the menus.
“+” Key:
Allows you to increase a value or to increase the contrast of the LCD screen.
“-” Key:
Allows you to decrease a value or to decrease the contrast of the LCD screen.
1,98
Free Cl
Set point:
Dosage:
IoutA:
2,00ppm
1,56%
6,35mA
243
mg/l
IV. Presentation of the Human/Machine Interface (HMI)
Installation and starting instructions for SYCLOPE UNIS’EAU®
Commissioning Page 26/28
►
Power on the device.
►
Check if no fail seems appear and if you have light on the LCD display. Check if
no disturbance appear on other equipment of the installation.
The controller does not start automatically the dosing processes at the first
power-on. The user is the own responsible for starting the treatments after
checking again the complete programming according his needs.
This controller is full programmable. At the power up, the measurements are displayed and all
processes are stopped!
The controller is delivered with a factory setting. The user must check it and to
change it if necessary. To modify the settings, please refer to the programming
notice of this device.
V. Commissioning the SYCLOPE UNIS’EAU
You have just finished to connect the power cable, the dosing equipments and the sensors. You are
ready to start the commissioning of your SYCLOPE UNIS’EAU®.
®
controller
At the first power-on, the measurement parameter defined by the factory setting is:
- Measurement : Free chlorine
- Scale : 0-10ppm
- Power supply of the sensor: 24V.
VI. Maintenance
No specific maintenance is needed.
His good working depends of the good programming and all of the peripheral equipments (Sensors,
dosing systems, etc…). Take informations about the maintenance of each of them and be sure to do
them to ensure the good working of your process.
Repairs of the controller must be done by agreed technicians and must be done exclusively in our
factory.
In case of any doubts concerning your device, don not hesitate to contact our technical after-sales
service.
Installation and starting instructions for SYCLOPE UNIS’EAU®
CE Compliance certificate Page 27/28
Installation and starting instructions for SYCLOPE UNIS’EAU®
SYCLOPE Electronique S.A.S.
Z.I. Aéropole pyrénées
Rue du Bruscos
64 230 SAUVAGNON - France –
Tel : (33) 05 59 33 70 36
Fax : (33) 05 59 33 70 37
Email : syclope@syclope.fr
Internet : http://www.syclope.fr