SYCLOPE TERE’O Operating Instructions Manual

SYCLOPE TERE’O® controller for swimming pools (Part 1)
Installation, commissioning and
operating instructions
General informations Page 2/40
Parts of the general documentation
Part 1 : Manual of installation, commissioning and operating instructions Part 2 : Manual of communication instructions
General informations :
SYCLOPE Electronique 2013® Notice of 11/08/2015 Rev 5.1
Analysers/controller for private and public swimming pools.
Gamme TERE’O®
Installation, commissioning and operating instructions
Editor :
SYCLOPE Electronique S.A.S.
Z.I. Aéropole pyrénées Rue du Bruscos 64 230 SAUVAGNON - France – Tel : (33) 05 59 33 70 36 Fax : (33) 05 59 33 70 37 Email : syclope@syclope.fr Internet : http://www.syclope.fr
© 2012-2015 by SYCLOPE Electronique S.A.S. Subject to modifications
Content Page 3/40
Installation, commissioning and operating instructions SYCLOPE TERE’O
®
Content
I. Généralités ................................................................................................................................ 4
1) Field application .................................................................................................................... 4
2) FCC conformity ..................................................................................................................... 5
3) Utilisation du document ......................................................................................................... 6
4) Signs and safety symbols ....................................................................................................... 6
5) Storage and transport ............................................................................................................ 7
6) Packaging ............................................................................................................................. 7
7) Warranty .............................................................................................................................. 7
II. Environment and safety procedures ........................................................................................ 8
1) Use of the equipment ............................................................................................................ 8
2) User obligations .................................................................................................................... 8
3) Risk prevention ..................................................................................................................... 8
4) Identification and localization of the identification plate ........................................................... 9
5) Disposal and conformity ....................................................................................................... 10
III. Technical characteristics and functions ................................................................................. 11
1) Technical characteristics ...................................................................................................... 11
2) Main functions ..................................................................................................................... 12
3) Parameter and scale of measurements ................................................................................. 12
IV. Installation and wiring ......................................................................................................... 13
1) Installation conditions .......................................................................................................... 13
2) Installation of the wall-mounted controllers........................................................................... 13
3) Opening/Closing the transparent door ................................................................................. 14
4) Opening/Closing connection cover ........................................................................................ 14
5) Electrical connections .......................................................................................................... 15
6) Changing internal fuses of P1 and P2 outputs ....................................................................... 15
7) Connecting primary power supply ......................................................................................... 16
8) Connecting the self-powered relay P1 ................................................................................... 17
9) Connecting the measurement inputs ..................................................................................... 18
10) Connecting the voltage reference REF .............................................................................. 20
11) Wiring the external control entry (E4) ............................................................................... 20
12) Connecting the RS485 communication port ....................................................................... 21
V. General use ........................................................................................................................ 23
1) Measurements come from gravity return line ........................................................................ 23
2) Measurements come from recirculating line .......................................................................... 23
VI. Commissioning .................................................................................................................... 25
VII. Programming the controller .................................................................................................. 25
1) Keypad and LCD display ...................................................................................................... 25
2) « Factory » setting values .................................................................................................... 27
3) Principle of programing ........................................................................................................ 27
4) Polarisation of sensor .......................................................................................................... 34
5) Calibration of the sensors .................................................................................................... 34
VIII. Entretien / Maintenance ....................................................................................................... 36
General Page 4/40
Installation, commissioning and operating instructions SYCLOPE TERE’O
®
I. General
1) Field application
The analyser/controller of the SYCLOPE TERE’O® range you have just purchased is an electronic swimming-pool water management device. It has been carefully developed and manufactured to ensure your greatest pleasure and peace of mind.
Its remarkable capacity for adapting to different conditions and sizes of private or public swimming pools means it can be installed in the most difficult of environments where control of water treatment and swimming-pool water regulation processes are decisive.
The SYCLOPE TERE’O® range are equipped with one temperature entry and two specific electronic card adaptors for pH, ORP or chlorine/bromine for measurements using specific sensors for treating swimming-pool water and also include regulations processes with cyclic commands transmitted by means of two relays to control pH and chlorine levels.
The simplicity of operation of the SYCLOPE TERE’O®, the user friendliness and the remarkable technical aspects of these devices, will ensure you benefit from their many options, guaranteeing you full control and supervision of the quality of the water in your swimming pool.
The following instructions contain all the information required for the installation, use and maintenance of your new equipment.
Packaging Installation Technical specifications Commissioning instructions Safety tips
If you would like to receive further information or if you encounter any difficulties not described in this manual, please contact your usual retailer or else directly contact the sales department of SYCLOPE Electronique in France, either at the agency or at the office for your region or country, or the technical/quality departments of our establishments. We will do everything in our power to help you and ensure you benefit from our advice and know-how in the field of measurement and treatment of swimming-pool water.
Contact : Service-technique@syclope.fr
General Page 5/40
Installation, commissioning and operating instructions SYCLOPE TERE’O
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2) FCC conformity
The SYCLOPE TERE’O® controller complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference (2) this device must accept any interference received, including interference that may cause undesired operation FCC Regulations state that unauthorized changes or modifications to this equipment may void the user’s authority to operate it.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try and correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect this equipment into an outlet on a circuit different from that to which the receiver is
connected.
Consult the dealer or an experienced radio/TV technician for help.
Changes and modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.
Remark :
To ensure compliance with the FCC regulations on electromagnetic interference for a class B device, use cables properly shielded and connected to the ground as recommended in this manual. The use of a cable that is not properly shielded or earthed for risk of violating the FCC rules.
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Installation, commissioning and operating instructions SYCLOPE TERE’O
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3) Utilisation du document
Please read this entire document before starting to install, adjust or commission your device, in order to ensure the safety of swimmers, users and equipment.
The information provided in this document must be strictly observed. SYCLOPE Electronique S.A.S. declines all responsibility in cases where failure to comply with the instructions of this documents is observed.
The following symbols and pictograms will be used to facilitate reading and understanding of these instructions.
Information
Action to be taken Item of a list or catalogue
4) Signs and safety symbols
Identify a continuous voltage or a continuous current
Identify an alternative voltage or an alternative current
Protective ground
Functional ground
Risk of injury or accident. Identify a warning concerning a potentially dangerous risk. Documentation must be consulted by the user with each time the symbol is notified. If the instructions are not respected, that presents a risk of death, physical injuries or property damages.
Electric hazard. Identify a warning statement relative to a mortal electric danger. If the instructions are not strictly respected, that implies an inevitable risk of physical injuries or death.
Risk of incorrect operation or damage for the device.
Comment or particular information.
Recyclable element
General Page 7/40
Installation, commissioning and operating instructions SYCLOPE TERE’O
®
5) Storage and transport
It is important to store and transport your SYCLOPE TERE’O® in its original packaging in order to minimize risk of damage. Furthermore, the package must be stored in an environment that is protected against humidity
and exposure to chemical products.
Environmental conditions for transport and storage:
Temperature : -10 °C to 70 °C Air humidity: Maximum of 90% with no condensation
6) Packaging
The controller is delivered without electrical power cable.
The pre-holes of the box are drilled and equipped with according electrical glands in compliance with IP65 level protection. Cables must be adapted to the electrical glands to respect the level of protection. Grounded cables for connecting pH and ORP (Redox) sensors are not provided.
Content of the packaging :
One analyzer/controller SYCLOPE TERE’O
®
Installation and starting instruction notice Programming notice Communication notice (Option)
7) Warranty
The warranty is provided according to the terms of our general conditions of sale and delivery as long as the following conditions are met:
Use of the equipment according to the instructions of this notice No modifications of the equipment which may modify its behavior and no incorrect
manipulation
Respect for the electrical safety conditions
Consumable material is no longer covered by the warranty when in use.
Environment and safety instructions Page 8/40
Installation, commissioning and operating instructions SYCLOPE TERE’O
®
II. Environment and safety instructions
Please :
Read this manual carefully before unpacking, installing or commissioning this equipment Take into account all the hazards and recommended precautionary measures
Failure to respect these procedures can result in serious injury to users or damage the device.
1) Use of the equipment
The SYCLOPE TEREO® system has been designed to measure and regulate pH, Redox (ORP), chlorine (or bromine) by means of sensors and controls of suitable actuators in the context of the possible uses described in this manual.
All other uses are considered to be non-conforming and must therefore be forbidden. SYCLOPE Electronique S.A.S. will not be responsible in any case for any damages that result from such uses.
Any use of sensors or interfaces not-in conformity to the features defined in this handbook must also be proscribed.
2) User obligations
The user undertakes not to allow its employees to work with the SYCLOPE TEREO® equipment described in this manual unless they:
Are aware of the fundamental instructions relating to work safety and prevention of accidents Are trained in the use of the device and its environment Have read and understood these instructions, warnings and manipulation rules
3) Risk prevention
The installation and connection of the SYCLOPE TERE’O® equipment should only be performed by personnel specialized and qualified for this task. The installation must comply with current safety standards and instructions!
Before switching the controller on or manipulating the relay outputs, remember always to cut off the primary power supply! Never open the controller when it is powered on! Maintenance operations and repairs should only be performed by trained, specialized personnel!
Take care when choosing the location for installing the equipment according to the environment! The SYCLOPE TERE’O® electronic box should not be installed in a hazardous environment and should be protected against splashing with water or chemical products. It should be installed in a dry, well-ventilated location, isolated from corrosive vapours.
Environment and safety instructions Page 9/40
Installation, commissioning and operating instructions SYCLOPE TERE’O
®
Make sure that the chemical sensors used with this device correspond well to the chemicals used. Refer to the individual technical note of each sensor. Chemistry of water is very complex, in case of doubt, contact immediately our engineering service or your approved installer/reseller.
Chemical sensors are sensitive elements using consumable parts. They must be supervised, maintained and calibrated regularly using specific calibrator systems not-provided with this equipment. In the event of defect, a surplus possible hazard of chemical injections can be noted. In the doubt, a service contract must be taken near your reseller/installer or failing this
near our engineering services. Contact your approved installer/reseller or our business service
for more information.
4) Identification and localization of the identification plate
Label of the manufacturer
Particular risks. Read the notice
Model of the product
Product which can be recycled
Reference of the product
Limitation of dangerous substances
Range of power supply
EC compliance
Values of the maximum current
Country of the manufacturer
Class of protection
Manufacturer square code
Identification of the manufacturer
Conformity with the FCC part 15 Class B
Serial number
Identification plate
1
2
3
4
5
6
7
8 1 2
3 4 5
6
8
11
12
7
14
13
TERE’O
Ref: TER 0000
90 - 240VAC 50/60Hz
www.syclope.fr Made in France
10,2 - 0,16A
IP65
S/N: 151909989
This device compiles with the Part.15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation
9
10
15 9 10
11
12
13
14
15
Environment and safety instructions Page 10/40
Installation, commissioning and operating instructions SYCLOPE TERE’O
®
5) Disposal and conformity
The recyclable packaging of the SYCLOPE TERE’O® equipment must be disposed of according to current regulations.
Elements such as paper, cardboard, plastic or any other recyclable elements must be taken to a suitable sorting center.
According to European directive 2002/96/EC, this symbol means that as of 12 August 2005 electrical appliances cannot be thrown out together with household or industrial waste. According to current regulations, consumers within the European Union are required, as of this date, to return their used devices to the manufacturer, who will take care of disposing them at no extra expense.
According to European directive 2002/95/EC, this symbol means that the SYCLOPE TERE’O® controller is designed in compliance with the restrictions on hazardous substances
According to low-voltage directive (2006/95/EC) and the electromagnetic compatibility directive (2004/108/EC), this symbol means that the device has been designed in compliance with the previously cited directives.
In accordance with part 15 of the FCC regulation (Federal communications commission), this symbol indicates that the device was tested and approved under the respect and the conditions of the limits for a Class B digital device.
Technical characteristics Page 11/40
III. Technical characteristics and functions
1) Technical characteristics
General characteristics
Type
Specification(s)
Marker(s)
Consumption
0,3 to 0,16A maximum (without external loads)
-
Power supply required
Between 90V and 240V 50/60Hz
-
Electric protection
Electronic fuse 160mA. Auto-rearmed when power off
F4
Operating temperature (ºC)
-5 °C to 45 °C (23 °F to 113 °F)
-
Storage temperature (ºC)
-10 °C to 70 °C (10 °F to 158 °F)
-
Humidity
Max. 90% without condensation
-
Case material
ABS or Polycarbonate (US and Canada)
-
Case dimensions
Length : 213 mm (8.4 inches) Width : 185 mm (7.3 inches) Height : 118 mm (4.6 inches)
-
Weight of the case
1,1 kg
-
Protection rating
IP 65
-
Display
Screen LCD 128x128 with back light (White/blue)
-
Entries
Measurement inputs
4x 0/4…20mA auto-powered entries (12V) without isolation…
within : 2x programmable modules internally soldered.
4…20mA isolated module powered by 24VDC max pH isolated module Range : -400mV to +400mV Redox isolated module. Range : 0 to 1000mV
E1 to E4
Powered outputs
Powered relays
2x Powered relay outputs
- Max. 5A / 250VAC
- Inrush current Max. 15A <1ms
P1 and P2
REF
12VDC power output for supplying converters or external flow switch sensors.
REF
Communication port
RS485
1 RS485 communication port with compatible ModBus© RTU protocol.
Protection of powered outputs
Internal fuses
Glass fuse 5x20mm 5A 250V fast
FUSE1
Glass fuse 5x20mm 5A 250V fast
FUSE2
Main functions Page 12/40
Installation, commissioning and operating instructions SYCLOPE TERE’O
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2) Main functions
Main functions
Function
Specification(s)
Marker(s)
Mode of control
Proportional
Control from 0 to 100% Cycle time : 240s
Actuator type
Powered relays 90…240VAC 5A
PWM command
Direction
Up or Down
Alarms
Low and high alarms
Expressed in real measurement values. Threshold controls up and down.
Closed-loop control
Flow switch control.
Closed-loop control of injections with an external contact (filtering, for example) or with control of water circulation.
Configuration
Std configuration
Automatic selection of parameters
Maintenance
Maintenance program
Internal test program procedures
3) Parameter and scale of measurements
Measures and controls
Parameters
Scale of measurement
Precision
T°C
-5 to 45°C
± 0,5 %
pH
0 to 14 pH
± 0,5 %
Redox (ORP)
0 to 1000 mV
± 0,5 %
Free chlorine
0 to 2 ppm
± 0,5 %
0 to 10 ppm
± 0,5 %
Bromine
0 to 2 ppm
± 0,5 %
0 to 10 ppm
± 0,5 %
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