S-WORKS Specialized Shiv TT Instruction Manual

INSTRUCTION GUIDE
SHIV TT
THIS INSTRUCTION GUIDE CONTAINS IMPORTANT INFORMATION.
PLEASE READ CAREFULLY AND STORE IN A SAFE PLACE.
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TOOLS REQUIRED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
FRAME PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GEOMETRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHAPTER 1: HANDLEBAR / STEM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CHAPTER 2: BRAKE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 3: HANDLEBAR EXTENSION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CHAPTER 4: SEATPOST INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.1 INSTALLING THE CABLES IN THE HANDLEBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 INSTALLING THE BRAKE LEVERS IN THE HANDLEBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 INSTALLING THE HANDLEBAR ON THE STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 INSTALLING THE FRONT END ASSEMBLY ON THE FRAME. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 FRONT AND REAR BRAKE ASSEMBLY (Exploded view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 FRONT AND REAR BRAKE ASSEMBLY (Spring mechanism) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 INSTALLING THE FRONT BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.4 INSTALLING THE REAR BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 INSTALLING THE AERO EXTENSIONS (Option 1 - no risers, with our without spacers) . . . . . . 15
3.2 INSTALLING THE RISERS AND CROSSBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 INSTALLING THE AERO EXTENSIONS (Option 2 - risers with or without spacers) . . . . . . . . . 17
3.4 AERO EXTENSIONS WITH SPACERS AND RISERS - FULL RANGE . . . . . . . . . . . . . . . . . . . . 17
3.5 INSTALLING THE ARMRESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 INSTALLING THE SEATPOST CRADLE ASSEMBLY IN THE SEATPOST . . . . . . . . . . . . . . . . . 19
4.2 ADJUSTING THE SEATPOST TILT ANGLE AND FORE-AFT POSITIONS . . . . . . . . . . . . . . . .19
4.3 INSTALLING THE SEATPOST COLLAR AND SHIM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
INTRODUCTION
Congratulations! The Specialized Shiv TT is among the finest advanced composite products available in cycling. Carbon fiber is a very special material that requires particular care during assembly, storage and riding. This instruction guide contains instructions and warnings, plus torque specifications, to be used in conjunction with the owner’s manuals and instruction guides supplied with your bicycle.
WARNING! Failure to follow these instructions may result in a catastrophic failure of the frame and/or its components while riding, which may result in serious personal injury or death.
WARNING! Bicycle assembly is a complicated task which requires training and experience. Do not attempt installation of any component if you do not have experience and training as a bicycle mechanic. Failure to follow this warning may result in serious personal injury or death. Reference should also be made to Barnett’s or some other comprehensive bicycle manual.
WARNING! Failure to follow the torque specifications in this guide will void your warranty, but most importantly may result in damage to the crank which may not be visible. If the frame or any components are damaged, this can result in loss of structural integrity, which may result in serious personal injury or death. To ensure the best assembly possible and to prevent any damage to the frame and components, follow all torque specifications.
WARNING! When placing the frame and/or bicycle in a repair stand, clamp the stand using a frame clamp specifically designed for thin-wall carbon tubes (for example, the Park Tools 100-X4 Extreme Range Clamp). Clamping the frame with a standard clamp can cause damage to the frame that may or may not be visible.
TOOLS REQUIRED:
 2, 2.5, 3, 4, 5mm Allen keys  4, 5mm socket-style Allen keys  10mm wrench  Torque wrench
 High quality grease  Blue threadlocker (Loctite 242)  Cable and housing cutters  Flathead screwdriver (notched)
FRAME PREPARATION
CAUTION: Do not face or ream bottom bracket shell! This can possibly prevent proper installation of the crank. Your Specialized frame does not require any Bottom Bracket shell pre-installation preparation, all surfaces have been precisely machined to specific tolerances at the factory for proper interface with the S-Works Carbon crankset.
WARNING! Great care should be taken to not damage carbon fiber or composite material. Any damage may result in a loss of structural integrity, which may result in a catastrophic failure. This damage may or may not be visible in inspection. Before each ride, and after any crash, you should carefully inspect your bicycle for any fraying, gouging, scratches through the paint, chipping, bending, or any other signs of damage. Do not ride if your bicycle shows any of these signs. After any crash, and before you ride any further, take your bicycle to an authorized Specialized retailer for a complete inspection.
For the complete warranty provisions, please refer to www.specialized.com.
SPECIALIZED BICYCLE COMPONENTS
15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229 IG0333 Rev.B, March 2011
WARRANTY
Please note all instructions are subject to change for improvement without notice. Please visit www.specialized.com for periodic tech updates. Feedback: techdocs@specialized.com
Page 1 of 20
HARDWARE
QTY SIZE BOLT (to-scale art) USE WITH
4 M6 x 65mm Handlebar + 40mm spacers + extension
4 M6 x 60mm Handlebar + 35mm spacers + extension
Handlebar + 30mm spacers + extension, or
4 M6 x 55mm
Crossbar + 40mm spacers + extension
Handlebar + 25mm spacers + extension, or
4 M6 x 50mm
Crossbar + 35mm spacers + extension
Handlebar + 20mm spacers + extension, or
4 M6 x 45mm
Crossbar + 30mm spacers + extension
Handlebar + 15mm spacers + extension, or
4 M6 x 40mm
Crossbar + 25mm spacers + extension
Handlebar + 10mm spacers + extension, or
4 M6 x 35mm
Crossbar + 20mm spacers + extension
Handlebar + 5mm spacers + extension, or
8 M6 x 30mm
Crossbar + 15mm spacers + extension
Handlebar + extension, or
4 M6 x 25mm
Crossbar + 10mm spacers + extension
4 M6 x 20mm Crossbar + 5mm spacers + extension
8 M6 x 15mm Crossbar + extension
4 M4 x 10mm Pad holder to extension
6 M5 x 23mm Stem cap to stem base
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PRODUCT
RISER
RISER CAP
RISER CAP
LEFT SPACER
RIGHT SPACER
TOP VIEW 2 x 35mm RISER 2 x 45mm RISER 2 x 55mm RISER 2 x 65mm RISER
SIDE VIEW 1 x LEFT TOP CAP 1 x LEFT BOTTOM CAP
SIDE VIEW 1 x RIGHT TOP CAP 1 x RIGHT BOTTOM CAP
TOP VIEW 1 x 20mm SPACER 1 x 10mm SPACER 2 x 5mm SPACER
TOP VIEW 1 x 20mm SPACER 1 x 10mm SPACER 2 x 5mm SPACER
Page 3 of 20
GEOMETRY
Due to the innovative design of the Specialized Shiv TT, the parameters that a bike fitter uses to match a bike to a rider’s body are adjusted in different ways than on a traditional TT/Tri bike.
There are three key changes from a traditional TT bike fit that make the Shiv TT unique compared to a typical bike when deciding a rider’s frame size:
1. The 5 different frame sizes increase only in Reach (or the horizontal length from the BB to the center of the HT) -- the lowest Stack (the vertical dimension from BB to the center-top of the HT) is fixed for all sizes.
 You chose bike size based upon reach and can micro adjust stack up from this lowest position to match the rider’s preferred aerobar placement.
2. The Stack of the aerobar extensions is adjustable (115mm of vertical adjustment) and moves vertically – NOT in-line with the steer tube as on a traditional front end. For example:
 On a Transition, if you add a 10mm spacer to the steerer tube at 73 degrees, you’ve increased the vertical stack of the bar 9.5mm and shortened
the reach 3mm.
 On a Shiv TT, if you add a 10mm spacer, you have increased the vertical stack 10mm and the reach is still the same.
3. There is only one “stem” length and angle for all sizes of bike: 75mm, -18 degree.
 This fixes the basebar to one position that is non-adjustable for each frame size.
 Aerobar pads and extensions can be raised up from here (up to 115mm vertically).
 Flipping the aerobar pads gives 22mm of reach adjustment.
Please review the attached geo chart for detailed bike measurements.
It is highly recommended that you fit a prospective Shiv TT rider on a fit cycle or a Transition before ordering a Shiv TT size. Once a rider is fit, measuring effective reach from BB to center of aerobar pad will dictate which size bike the rider needs.
The sizes are denoted by their effective reach to the center of the aerobar pad: 450mm, 465 mm, 480 mm, 495 mm, and 515 mm. Additionally, TT length is supplied in the geo chart for those who use this parameter.
Page 4 of 20
19
18
10
1A
1B
2B
5
2A
20
7
3
17
16
4
11
12
6
8
9
15
SIZE 450 (XS) 465 (SM) 480 (MD) 495 (LG) 515 (XL)
1A Effective Reach to Center of Pad, FORWARD Position (mm)** 450 465 480 495 515
1B Effective Reach to Center of Pad, REARWARD Position (mm)** 428 443 458 473 493
2A Effective Stack to Pad Holder, LOWEST Position (mm) 534 543 543 543 543
2B Effective Stack to Pad Holder, HIGHEST Position (mm) 649 658 658 658 658
3 Frame Reach (mm) 375 390 405 420 440
4 Frame Stack (mm) 486 495 495 495 495
5 Stem Length, -18° Horizontal (mm) 75 75 75 75 75
6 Seat Tube Length, BB Center to Top (mm) 504 564 563 562 560
7 Top Tube Length (mm)* 512 525 535 542 557
8 BB Drop (mm) 71 72 72 72 72
9 Chainstay Length (mm) 395 395 395 395 395
10 Seat Tube Angle (°) 74.5° 74.5° 75° 75.75° 76.25°
11 Head Tube Angle (°) 71° 72° 72° 72° 72°
12 Fork Rake (mm) 47 43 43 43 43
13 Trail (mm) 68 65 65 65 65
14 Front-Center (mm) 575 577 592 607 629
15 Wheelbase (mm) 940 946 961 976 996
16 Standover Height (mm) 745 806 806 806 806
17 Head Tube Length (mm) 90 100 100 100 100
18 Seatpost Setback (mm) 20 20 20 20 20
19 Seatpost Length (mm) 400 400 400 400 400
20 Front of ST to Rear of Stem/TT Cutout (To identify frame size) N/A 479 490 496 514
* TT is measured horizontally from center of HT to center of ST ** Switching the left and right arm pads allows for 22mm in reach adjustment from forward to rearward position
14
13
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CHAPTER 1: HANDLEBAR / STEM INSTALLATION
1.1 INSTALLING THE CABLES IN THE HANDLEBAR
1
1-D
1-B 1-C 1-A
35cm150cm
1. Cut the front brake cable housing (1-A) to 35cm length. The final housing length may need to be trimmed, based on the brand of brake levers (fig.3).
2. Cut the rear brake cable housing (1-B) to 150cm length. The final housing length will be to be trimmed during the rear brake installation.
3. Run the front brake cable (1-C) backward inside the front brake cable housing.
4. Install the front cable housing, from the underside of the handlebar (1-D) through the center hole, by first running the brake cable through the
handlebar, then pushing the cable housing through. The cable can be used to help pull the housing through as well.
5. Repeat for the rear cable housing, but through the top of the center hole of the handlebar.
6. Make sure the cable housings stick out at the brake lever end by about 2” to engage the cable housing slot in the brake lever.
2
7. Once the housings are installed in the handlebar, remove the front and rear brake cables from inside the cable housings.
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Rear
Front
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