MODEL 2100-1514 and 2100-1518 CURRENT METER
SUSPENSION WAND OPERATING AND MAINTENANCE INSTRUCTIONS
GENERAL DESCRIPTION
The above part numbered devices consist basically of a 1" diameter aluminum tube 12 feet in length (metric version, 21001518, is 4 meters in length). The tube is marked in feet and tenths or in meters with 5cm graduations. The graduations
begin at the bottom end of the tube. A sliding/locking device (2100-151-Slider) positions the Model 2100 Sensor anywhere
along the tube and locks the sensor firmly in place while taking measurements. The tube breaks down by means of
threaded fittings into four equal-length sections. The Sensor/Cable assembly (2100-A22) slips easily in and out of the
SLIDER for transporting and storing the sensor wand. The sensor wand fits into a PVC tube supplied for transportation
and storage.
INSTRUCTIONS FOR USE
1. Place SLIDER onto a section of the tube orienting the sensor cable slot toward the top of the rod.
2. Thread the tube sections together as required for the desired depth measurements. (NOTE: Plastic "thread
protectors" are installed when the wand is shipped and must be removed before wand assembly can take place.
Keep the thread protectors for later use when the wand is taken apart for transport and storage.
3. Thread the TOP CAP onto the top section of the assembled wand. It will fit any section. The TOP CAP contains
the directional pointer in a stored position (it also has spare 6-32 set screws and an allen wrench for use with the
set screws). Grasp the knurl on the stored pointer and unscrew it from the TOP CAP then thread it into the
horizontal "pointing position" in one of the two threaded holes provided.
4. The SLIDER is locked into position on the rod by use of the knurled nut located at the back of the slider. Do not
tighten the nut excessively as it is not necessary for keeping the slider in position. The 10-32 screw located in the
center of the locking nut may be used to attach a flow direction "streamer" if desired. Orient the slider in the same
direction as the Top Cap pointer if the sensor will be in depths where you cannot see the propeller.
5. Insert the Model 2100 Sensor (2100-A22) in the Slider and lock it into place with the set screw. BE SURE THAT
THE SENSOR BODY IS PROPERLY ORIENTED SO THAT THE SET SCREW FITS ONLY INTO THE RECESS
PROVIDED FOR IT. Tightening the set screw on the sensor body in a place other than in the recess may damage
the sensor or the cable.
6. After the Rotor (2100-A21) has been installed on the sensor body, loosen the SLIDER lock nut and point the
propeller in the same direction as the pointer at the top of the wand. Move the slider to the desired measuring
depth and tighten the lock nut.
7. Attach the FOOT to the bottom section of the wand by means of the ¼-28 stainless steel bolt. The FOOT has a
hole in it (off center) which is designed for attaching a steadying lanyard when high flow rates make handling
difficult.
TAKING READINGS
1. Connect the 2100 Indicator to the Sensor by use of the twist-lock connector. Rotate selector switch to the COUNT
position and spin propeller. Confirm that the display counts up sensor pulses (four per revolution) and that the
propeller rotates very freely.
2. Rotate the Indicator Selector Switch to the velocity averaging position desired (Min, -, Max).
3. Place the sensor wand in the stream orienting the propeller into the flow.
Model 2100-1514, etc./Wand Operating Instructions/page 2 of 4
3.170"
1.975"
0.500
2100-A22, Sensor Body & Cable
2100-A23
2100-Prop
2100-A25
2100-A26
2100-A27
2100-A21
4. The Model 2100 Indicator will display the stream velocity. (For more complete Indicator operating instructions see
the accompanying Model 2100 Indicator Operating Instructions.)
MAINTENANCE OF THE SENSOR WANDS
1. Never leave the tube sections threaded together after use. Normal corrosion of the aluminum material could
"freeze" the joints and make disassembly difficult or impossible later. For best results keep the threads and the
shaft below the threads VERY CLEAN and well lubricated with a medium weight oil or grease. Silicone grease or
petroleum jelly will work.
2. Always make sure the threads as well as the bore of the mating section of the tube are completely free of all dirt
and other particles before re-mating the sections. The fit is necessarily close at the joints so great care must be
used when assembling the sections to prevent threaded parts from seizing. NEVER FORCE PARTS TOGETHER
!!
3. Always replace the Thread Protectors after disassembly of the wand.
4. Remove the Sensor from the Slider when transporting the wand to avoid damage to the Sensor and Rotor
Assembly.
5. Remove the Complete Rotor Assembly from the Sensor when transporting to prevent damage to the propeller and
the Fiber-Optics Rotor.
CARE OF THE MODEL 2100 SENSOR
The Sensor of the Model 2100 Current Meter is the single most important part of the instrument and great care
must be observed for its continued accurate output.
Keep the Sensor/Propeller assembly above the stream bed when taking readings and avoid rocks and other hazards when
moving from one measuring site to another. This will prevent damage to the Rotor, Rotor Shaft, Propeller and the Sensor
Body.
Never transport or store the sensor wand with the propeller rotor installed. Use the 1/16" hex screwdriver to loosen
the set screw and remove the entire rotor assembly when not using the Model 2100. Do not tighten the set screw any
tighter than necessary to keep the rotor in place on the sensor. If too tight, the set screw can damage the surface of the
rotor shaft causing it in turn to damage the inside of the fiberoptic rotor when it is removed for normal maintenance and
cleaning.
Always replace the battery in the Model 2100 Indicator with a fresh one.
1. During rough use check the propeller frequently for frayed leading edges and for cracks. Chipped or cracked
props should be replaced. Frayed leading edges can be brought back to acceptable levels of operation by
Model 2100-1514, etc./Wand Operating Instructions/page 3 of 4
reshaping them with 150 grit (or finer) sandpaper. Propellers which show signs of being bent or misshapen should
be discarded.
2. Rotational friction is by far the biggest cause of erroneous data especially at velocities below 2 feet per second.
Check the freedom of rotation frequently especially in turbid water or after rough handling. In some measuring
situations it may be necessary to completely disassemble the rotor and clean the parts with clear water after each
immersion. Use spare rotor assemblies and interchange them often. Never leave the rotor assembly attached
to the sensor after taking readings.
3. Water is the lubricant for the Model 2100 rotor. "Canned air" and spray type degreasers should be used to
regularly clean the "bore" of the Rotor (2100-A27) and the polished surface of the Rotor Shaft (2100-A26). Avoid
oil & grease if possible.
4. The Rotor Assembly (2100-A21) should spin very freely when held in the vertical position (propeller pointing up)
and simply blow lightly on the propeller. If it does not, clean the bore of the Rotor and the surface of the Rotor
Shaft thoroughly.
One method to determine an acceptable level of low-velocity performance by a particular Rotor Assembly is to
perform a "Spin Test" :
Install the Rotor on the sensor, connect the sensor to the Indicator, and place the Indicator in the COUNT mode.
With the propeller pointing up blow very hard straight down on the propeller. At the instant you stop blowing hit the
RESET button on the indicator and allow the rotor to coast to a stop. A rotor which will perform to the low velocity
limits of its design produces counts on the indicator of at least 300.
5. If the Rotor begins to "buzz" when spun by hand it means that the bore diameter of the Rotor (2100-A27) and the
outside diameter of the Shaft (2100-A26) are too far apart. In this case it is advised to replace the Rotor with a
new one. If the shaft shows visible signs of wear replace it also. Severe buzzing indicates that the rotor is
bouncing off the shaft as it rotates around it. This slows the rotor significantly especially at velocities above 3 FPS
and will cause readings to be slower than actual. Note: Some slight buzzing may be heard in the later versions of
the rotor when it is spun "dry". This buzzing should cause no significant loss of efficiency.
6. Periodically examine the Thrust-Bearing Nut (2100-A23) and check inside on the bottom (the bearing surface). If
a pronounced "cup" begins to form (wear from the ball-shaped end of the Rotor Shaft) the 2100-A23 should be
replaced. This is especially necessary when using the Model 2100 in low-flow situations, 2 FPS or lower.
7. The Photo-Optics in the sensor body must be kept clean. Use soap and water and a soft tooth brush to keep the
"eyes" clean if necessary. Be careful and do not scratch the Photo-optics as this could cause unwanted light
scattering and therefore erroneous readings. Likewise the Fiber optics "eyes" in the base of the Rotor (2100-A27)
should also be kept clean.
Treat the Model 2100 Rotor Assembly and Sensor with care and it will continue to produce accurate data with minimum
maintenance.
SWOFFER INSTRUMENTS, INC.
1112 S. 344th St., Suite 302
Federal Way, WA 98003 U.S.A.
FAX (253) 661 8711
Web Site: http://www.swoffer.com
(253) 661 8706
Model 2100-1514, etc./Wand Operating Instructions/page 4 of 4
Loading...