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ZT2866 & ZT2866-CA
28 HP – 66” CUT
CELEBRATING 65 YEARS OF INNOVATION
SINCE 1945
1602 CORPORATE DRIVE, WARRENSBURG, MISSOURI 64093
PHONE 660-747-8183 FAX 660-747-8650
Manufacturing quality lawn care equipment since 1945
OWNER’S MANUAL
17532 Rev. 10-361
STARTING SERIAL # L111-002001
Made In The
USA
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LIMITED WARRANTY
The manufacturer’s warranty to the original consumer purchaser is:
This product is free from defects in materials and workmanship for a period of two (2) years
from the date of purchase by the original consumer purchaser.
As required by CFR § 1060.120, the fuel system related components, which have been
certified to this equipment by SAI are to be free of defects in material and workmanship for a
period of two (2) years from the date of purchase by the original consumer purchaser.
We will repair or replace, at our discretion, parts found to be defective due to materials or
workmanship. This warranty is subject to the following limitations and exclusions:
1) Engine Warranty All engines utilized on our products have a separate warranty
extended to them by the individual engine manufacturer. Any
engine service difficulty is the responsibility of the engine
manufacturer and in no way is Swisher or its
agents responsible for the engine warranty. The Briggs &
Stratton Engine Service Hot-Line is 1-800-233-3723. The
Tecumseh Engine Service Hot-Line is 1-800-558-5402.
2) Commercial Use This product is not intended for commercial use and
carries no commercial warranty.
3) Limitation This warranty applies only to products which have been
properly assembled, adjusted, and operated in accordance
with the instructions contained within this manual. This
warranty does not apply to any product of Swisher
that has been subject to alteration, misuse,abuse,
improper assembly or installation, shipping damage, or to
normal wear of the product.
4) Exclusions Excluded from this warranty are normal wear, normal
adjustments, normal maintenance, and battery*(see
battery section.)
In the event you have a claim under this warranty, you must return the product to an authorized
service dealer. All transportation charges, damage, or loss incurred during transportati on of parts
submitted for replacement or repair under this warranty shall be borne by the purchaser. Should
you have any questions concerning this warranty, pl ease contact us toll-free at 1-800-222-8183.
The model number, serial number, date of purchase, and the name of the authorized Swisher
dealer from whom you purchased the mower will be needed before any warranty claim can be
processed.
THIS WARRANTY DOES NOT APPLY TO ANY I NCIDENTAL OR CONSEQUENTIAL DAMAGES
AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED
HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not allow the limitation of
consequential damages or limitations on how long an implied warranty may last, so the above
limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you
may have other rights, which vary from state-to-state. This is a limited warranty as defined by the
Magnuson-Moss Act of 1975.
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CONTENTS
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LIM IT ED WARRANT Y………
INTRODUCTION……………
General………………………
Before Operating……………
Uncrating & Assembly………
SYMBOLS & DECALS……
SAFETY INST RUCTIONS…
General use and safety rules
Children Safety……………. 8 Parking Brakes………………
Slope Operation…………….. 8 Deck Belt Replacement……
2
4 Features……………………… 13
4 Starting………………………
4 Grass Height of Cut……………16
5 Controls………...……..……… 17
6
7
7 Deck Level…………………… 18
OPERATION………………..
SERVICE & ADJUSTMENTS
djusti ng D eck Height…………18
13
16
18
18
19
CUSTOMER
RESPONSIBILITY…………
Operator Presence…………
Tires…………………………
Blade Maintenance…………
Battery………………………
V-belts………………………
Engine………………………
Overall Unit Care………….…
10
10
10
10
10
11
11
11
Hydro Belt Replacement……..20
Seat Adjustment……………… 21
WIRING SCHEM AT IC………
PARTS BREAKDOWN………
TROUBLESHOOTING………
MOWER IDENTIFICATION…
REPLACEMENT PARTS…
Warranty Rights……………..
22
23
33
35
36
37
Transporting Safety…………
SPECIFICATIONS…………
Mai ntenance……….………… 12
11
11
SWISHER HISTORY…………
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3
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INTRODUCTION
Congratulations
Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the
greatest efficiency and rapid mowing of large areas. Conveniently located controls and
dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to
the machine’s performance.
This manual is a valuable document. Following the instructions for use, service,
maintenance, etc. can greatly increase the life-span of your machine .
General
In this operator’s manual, left and right, backward and forward are used in relation to the
normal operators position.
NOTE:
Read Before Operating
This machine is constructed only for mowing grass on lawns and other free and even
ground without obstacles. This machine is not intended for commercial use. The
manufacturer’s directions concerning operation, maintenance, and repairs must be
carefully followed.
This machine must only be operated, maintained, and repaired by persons that are
familiar with the machine’s special characteristics and who are well versed in safety
instructions.
Accident prevention regulations, other general safety regulations, occupational safety
rules, and traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer
from liability for any resulting personal injury or property damage.
Read engine manufacturer’s
operating and maintenance
instructions.
Read and observe all safety
instructions on your mower and in the
manual.
Check engine oil.
Check fuel caps to sure that they
are in place.
If you have never used a Zero Turn mower before, refer
to the Operation Controls section of this manual before
attempting to operate one for the first time.
Know how to set the parking brake.
Be sure mower blades are turned off –
PTO switch pushed down.
Know how to stop the engine – Turn key
to off
Know how to stop the unit – Return
control handles to neutral
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INTRODUCTION
Uncrating & Assembly
TOOLS REQUIRED:
2 - ½” Wrenches or ½” Socket with drive ratchet
Tire pressure gauge
Nail bar or claw hammer
Wire snips
To Remove The Mower From The Crate:
Dispose of top and side panels of the crate.
Remove loose parts and packing material.
Cut any banding or strapping that may be holding the mower to the crate.
Disengage spark plug wire and place where it cannot make a connection.
Raise the mower deck to its highest position.
Install steering levers. Remove the bolts from the control arms on the mower. Align
the holes in the lever with the holes in the control arms and attach with the bolts provided.
Make sure both bolts on both handles are tight.
Disengage the parking brake by pushing the handles to their fully extended position.
Open the transmission valves at the rear of the unit by pulling the release rods and
locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.
Carefully push the mower off the crate to a safe and level area.
Check engine oil. All engines are filled with oil and tested at the factory. Verify oil
level and add if necessary before starting engine. SEE ENGINE OWNER’S MANUAL
Check the battery. If the battery is put into service after the “month & year” of the
date on the battery, then it may need to be charged with a 12 volt charger for a minimum
of 1 hour, but no more than 2 hours at a rate of 6 to 10 amps.
Attach battery cables to battery. Always attach the positive terminal first.
Close the transmission valves at the rear of the unit. SEE INSTRUCTION DECAL
AT THE REAR OF THE UNIT.
Reconnect spark plug wire.
Check tire pressure on all four wheels. REFER TO
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UNIT SPECIF
ICATIONS TABLE
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SYMBOLS & DECALS
OD45- Warning Decal
Swisher Flag U.S.A.– OD39
Flying Debris Decal – OD43
Triangle Danger Decal – OD55
Key/PTO Decal - 10273
Notice Do Not Alter Wiring Decal– OD74
Operator Must Be Seated Decal– OD73
No Step Decal – OD11
Hydro Release -
10280
Danger/Warning Decal - 10276
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SAFETY INSTRUCTIONS
These instructions are for your safety. Read them carefully.
This Safety Alert Symbol indicates important messages in this manual. When
you see this symbol, carefully read the message that follows and be alert to the
possibility of personal injury.
General Use
Read all instructions in this operator’s manual and on the
machine before starting it. Ensure that you understand them and
then abide by them.
Learn how to use the machine and its controls safely and learn
how to stop quickly. Also learn to recognize the safety decals.
Only allow the machine to be used by adults who are familiar
with its use.
Make sure nobody else is in the area of the machine when you
start the engine, engage the drive, or run the machine.
Stop the machine if someone enters the work area.
Clear the area of objects such as stones, toys, steel wire, etc.
that may become caught in the blades and thrown out.
Do Not Use this machine without the Discharge
Chute in place.
Stop the engine and disconnect the spark plug before cleaning
the discharge deck.
Never take passengers. The machine is only intended for use
by one person.
Always look around before and during reversing maneuvers.
Slow down before turning.
Shut down the mower deck when not mowing.
Be careful when rounding fixed objects, so that the blades do
not hit them.
Only operate the machine in daylight or other well-lit
conditions.
Keep the machine a safe distance from holes or other
irregularities in the ground.
Never use the machine if you are tired, if you have consumed
alcohol, or if you are taking other drugs or medications that can
affect your vision, judgment, or coordination.
NOTE:
If you have never used a Zero Turn
mower before, refer to the Operation
Controls section of this manual before
attempting to operate one for the first
time.
Beware of traffic when working near or crossing a road.
Never leave the machine unsupervised with the engine running.
Always shut down the blades, engage the parking brake, stop the
engine, and remove the ignition key before leaving the machine.
Never allow children or other persons not trained in the use of
the machine to use or service it. Local laws may regulate the age
of the user.
Make sure that you have first aid equipment close at hand
when using the machine.
Never use the machine when barefoot. Always wear protective
shoes or boots.
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SAFETY INSTRUCTIONS
General Use Continued…
Always wear approved protective glasses or a full visor when
assembling or driving.
Ear Protection is recommended
Never wear loose clothing that can get caught in moving parts.
Remember
The operator is responsible for
avoiding dangers or accidents.
Children
Serious accidents may occur if you fail to be on guard for children in
the area of the machine. Children are often attracted to the machine and
mowing work. Never assume that children will stay put where you last saw
them.
Keep children away from the mowing area and under close supervision
by another adult.
Shut off the machine if children enter the work area.
Never allow a child to ride with you.
Never allow children to operate the machine.
Be extra cautious near corners, bushes, trees, or other objects that
block your view.
Slope Operation
WARNING
When using the machine,
approved personal
protective equipment shall
be used. Personal
protective equipment
cannot eliminate the risk of
injury, but it will reduce the
degree of injury if an
accident does occur. Ask
your retailer for help in
choosing the right
equipment.
Remove obstacles such as stones, tree branches, etc.
Mow up and down, not side to side. Never drive the rider on terrain that slopes
more than 10 degrees.
Avoid starting or stopping on a slope. If the tires begin to slip, shut down the
blades and drive slowly down the slope.
Always drive evenly and slowly on slopes.
Make no sudden changes in speed or direction.
Avoid unnecessary turns on slopes, and if it proves necessary, turn slowly and
gradually downward, if possible.
Watch for holes, ruts, or bumps. On uneven terrain, the machine can tip more
easily. Long grass can hide obstacles.
Drive slowly and use small movements of the steering controls.
Do not mow wet grass. It is slippery, and the tires can loose their grip, so that
the machine slides.
Do not try to stabilize the machine by putting a foot on the ground.
Remember
The operator is responsible
for avoiding dangers or
accidents.
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MOWING SAFETY
•WARNING – Petrol is highly flammable.
- store fuel in containers specifically designed for this purpose;
- refuel outdoors only and do not smoke while refueling;
- add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine
is running or when the engine is hot.
- if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and
avoid creating any source of ignition until petrol vapors have dissipated;
- replace all fuel tanks and container caps securely.
• Replace faulty silencers;
• before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn
or damaged. Replace worn or damaged blades and bolts in sets to preserve balance;
• on multi-bladed machines, take care as rotating one blade can cause other blades to rotate.
MAINTENANCE AND STORAGE
• Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition;
• never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or
spark;
• allow the engine to cool before storing in any enclosure;
• to reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass,
leaves, or excessive grease;
• check the grass catcher frequently for wear or deterioration;
• replace worn or damaged parts for safety;
• if the fuel tank has to be drained, this should be done outdoors.
• when machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical
lock is used.
TRAINING
All drivers should seek and obtain professional and practical instruction. Such instruction should emphasize:
• the need for care and concentration when working with ride-on machines;
• control of a ride-on machine sliding on a slope will not be regained by the application of the brake. The main
reason for loss of control are:
i) insufficient wheel grip;
ii) being driven too fast;
iii) inadequate braking;
iv) the type of machine is unsuitable for its task;
v) lack of awareness of the effect of ground conditions, especially slopes;
vi) incorrect hitching and load distribution.
OPERATION
• Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect;
• when using any attachments, never direct discharge of material toward bystanders nor allow anyone
near the machine while in operation;
• never operate the machine with defective guards, or without safety protective devices in place;
• do not change the engine governor settings or over speed the engine. Operating the engine at excessive
speed can increase the hazard of personal injury;
• disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the
ignition key:
- before clearing blockages or unclogging chute;
- before checking, clearing or working on the machine;
- after striking a foreign object. Inspect the machine for damage and make repairs before restarting and
operating the equipment;
- if the machine starts to vibrate abnormally (check immediately);
• stop the engine and disengage drive to attachment:
- before refueling;
- before removing the grass catcher;
- before making height adjustment unless adjustment can be made from the operator’s position
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CUSTOMER RESPONSIBILITIES
Operator Presence System
Be sure the operator presence and interlock systems are working properly. If your mower does not function as
described, repair the problem immediately.
The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement
– See OPERATION FEATURES section of this manual) switch is disengaged (pressed down).
When the engine is running, the operator should never leave the seat without first setting the parking
brake and shutting off the engine.
When the engine is running and the PTO switch is engaged, any attempt by the operator to leave
the seat without first disengaging the PTO switch, should shut off the engine.
When the engine is running and the control levers are rotated in, the operator should never attempt
to leave the seat without rotating the control levers out, shutting off the engine and engaging the
parking brake.
The PTO switch should never engage without the operator on the seat.
Tires
Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
Blade Maintenance
CAUTION
Stop engine and remove ignition key for safety. Disconnect spark plug wire. Wear heavy, thick gloves when
holding onto blade. Avoid the sharp edge of the blade.
For best results, mower blades must be kept sharp. Replace bent or damage blades.
Safely raise front of mower. SEE WARNING
Hold or block blade from turning.
Loosen blade nut and remove blade.
Replace blade, (SEE SPECIFICATIONS).
Battery
To clean battery and terminals
Remove terminal guard.
When it is necessary to raise the mower for
any repair or service, use jackstands to
provide adequate support. DO NOT rely on
hydraulic or mechanical jacks
WARNING
Disconnect the BLACK battery cable first, then the RED battery cable and remove the battery.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until shiny.
Coat terminals with grease or petroleum jelly
Reinstall battery
The battery contains sulfuric acid and
electrolytes which are poisonous and
corrosive.
WARNING
Reconnect the battery cables
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CHARGING TIPS
A
•To avoid a battery explosion, never attempt to charge a frozen
battery.
•Warning: Gel and AGM (Absorbed Glass Mat) batteries require a
voltage-limited charger. Charging a Gel or AGM battery on a typical
shop charger, even one time, may greatly shorten its life.
•Important: Never overcharge batteries. Excessive charging will
shorten battery life.
•Prior to charging, read the manufacturer’s instructions for proper
charger hook-up and use.
•Turn off charger prior to hook-up to avoid dangerous sparks.
PROTECT YOUR EYES!
•Warning: If the electrolyte is accessible, verify that plates are
covered before beginning to charge. At the end of charge, add
distilled water as needed to bring levels to the proper height. If
water is added, charge for an additional 30 minutes to mix. If
electrolyte levels are low but battery is not accessible, remove
battery from service.
•The maximum charge rate in amperes should be no more than 1/3
of the battery’s reserve capacity minute rating. If the terminal
voltage exceeds 16.0 volts while charging, reduce the charge rate.
•Continue charging and reduce the rate as needed until a 2 hour
period results in no increase in voltage or decrease in current.
•If violent gassing or spewing of electrolyte occurs, or the battery
case feels hot to the touch, temporarily reduce or halt charging.
VOLTAGE
STANDARD
BA TTE RY
6 V 12 V 50 AMPS 30 AMPS 20 AMPS 10 AMPS
6.3 12.6 100%
6.2 12.4 75% 20 MIN. 35 MIN. 48 MIN. 90 MIN.
6.1 12.2 50% 45 MIN. 75 MIN. 95 MIN. 180 MIN.
6 12 25% 65 MIN. 115 MIN. 145 MIN. 280 MIN.
5.9 11.8 0% 85 MIN, 150 MIN. 195 MIN. 370 MIN.
STATE
OF
CHARGE
PPROX. BA TTERY CHARGING TIME *
TO FULL CHARGE AT 80
MAXIMUM RATE AT
FULL CHARGE
o
F/27oC
* Test wet batteries every 4-6 months and recharge if necessary.
Always test and charge if necessary before installation.
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CUSTOMER RESPONSIBILITIES/SPECIFICATIONS
V-Belts
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary.
Replace belts if they begin to slip from wear. SEE SPECIFICATION for belt part numbers and
SERVICE section of this manual for instructions on how to replace the belt.
Engine
REFER TO YOUR ENGINE OWNERS MANUAL
Overall Unit Care
Reduce the risk of fire by removing grass, leaves, and other debris that may have accumulated on the
machine. Allow the machine time to cool before cleaning or putting it in storage.
Wash mower periodically. Clean above and below deck.
Keep all electrical connections clean and tight.
Driving and Transport on Public Roads
Check applicable road traffic regulations before driving and transporting on public roads.
If the machine is transported, you should always use approved fastening equipment and ensure that the
machine is well anchored.
The cutting deck should also be lowered to the lowest position and the parking brake engaged.
SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE
OIL TYPE (SPI-SF-SJ): SEE ENGINE MANUAL
SPARK PLUG SEE ENGINE MANUAL
GROUND SPEED 0 – 6 mph
TIRE SIZE FRONT: 4.10x3.5-5 5/8 Bearing
TIRE PRESSURE FRONT: 50 psi Max
BATTERY 12V / Heavy Duty 275 CCA
HYDRO Bolt Torque 27 + - 3 ft. lbs
BLADE BOLT TORQUE 35 ft. lbs
CUTTING HEIGHT 1.5” – 5”
CUTTING WIDTH 66” – 3 Mulching Blade System
PARKING BRAKE Spring Assisted
FRONT AXLE Pivoting
DUAL 2.0 GAL TANKS
UNLEADED REGULAR
REAR: 18 X 9.5 X 8
REAR: 22 psi Max
Type U1L
SEAT 15” Back w/ Arm Rest
6” Adjustable Slide
TRANSMISSION Commercial Grade Eaton Hydrostatic
DECK LIFT Spring Assisted
UNIT MEASUREMENTS LENGTH: 70”
WIDTH: 66 ¼” “
Including Deck
WEIGHT: 600 lbs
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CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
Check Brake
Operation
Check Tire
Pressure
Check Operator
Presence
Parking Brake
Check for Loose
Fasteners
Sharpen/Replace
Mower Blades
Check Battery
Clean Battery &
Terminals
Before
Each
Use
8 Hours 25 Hours 50 Hours 100 Hours Season
X X
X X
X
X
X X X
X3
X X
X X
Before
Storage
Check Belts
Check Engine Oil
Change Engine Oil
w/ filter
Change Engine Oil
w/o filter
Replace Oil Filter
Clean Air Filter
Inspect Muffler
Clean Engine
Cooling Fins
Replace Spark Plug
Replace Fuel Filter
1 – Change more often when operating under a heavy load or in high ambient temperatures
X X
X1,2
X1,2
X2
X
X
X1,2
X2
X X
X
2 – Service more often when operating in dirty or dusty conditions
3 – Replace blades more often when mowing in sandy soil
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FEATURES
OPERATION
9
7
10
6
1. Throttle Control – Used to control
Engine Speed
2. Hour Meter – Indicates hours of
operation
3. Choke Control – Used when starting
a cold engine
4. PTO Switch – Used to engage or
disengage the deck blades
5. Ignition Switch – Used to start or
stop the engine
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7. Control Levers – Sets the speed of the
mower in both the forward and reverse
directions and also turns the mower .
8. Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
9. Fuel Tanks – Dual 5.0 gal fuel tanks
10. Seat Slide
11. Battery
12. Pivoting Front Axle
13. Discharge Chute
SEE DETAILS PAGE
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FEATURES
9
OPERATION
7
1. Throttle Control – Used to control
Engine Speed
2. Hour Meter – Indicates hours of
operation
3. Choke Control – Used when starting
a cold engine
4. PTO Switch – Used to engage or
disengage the deck blades
5. Ignition Switch – Used to start or
stop the engine
6. Deck Lift Handle – Used to raise and
lower the cutting deck
13
7. Control Levers – Sets the speed of the
mower in both the forward and reverse
directions and also turns the mower.
8. Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
9. Fuel Tanks – Dual 2.0 gal fuel tanks
10. Seat Slide
11. Battery
12. Pivoting Front Axle
13. Discharge Chute
SEE DETAILS PAGE
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FEATURES
Left Control Panel Right Control Panel
OPERATION
3
1 2
6
4
5
11
1. Throttle Control – Used to control
Engine Speed
2. Hour Meter – Indicates hours of
operation
3. Choke Control – Used when starting
a cold engine
4. PTO Switch – Used to engage or
disengage the deck blades
5. Ignition Switch – Used to start or
stop the engine
6. Deck Lift Handle – Used to raise and
lower the cutting deck
8
Rear of Unit
16
16
7. Control Levers – Sets the speed of the
mower in both the forward and reverse
directions and also turns the mower.
8. Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
9. Fuel Tanks – Dual 2.0 gal fuel tanks
10. Seat Slide
11. Battery
12. Pivoting Front Axle
13. Discharge Chute
Page 17
OPERATION
Starting
Operator must be sitting in the seat. Control handles must be in the neutral
(outward) position. PTO must be in the disengage position (pushed down).
Set choke (if needed), turn key and release as soon as engine starts. Adjust
throttle to half and shut choke off.
Be sure all people are clear of the area. Set engine RPM to maximum and then
engage the blades.
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
Grass Height & Cutting Suggestions
Do not attempt to cut wet grass
The average lawn should be cut to 2 ½” during the cool season and to over 3”
during the hot months. For healthier and better looking lawns, mow often and after
moderate growth.
As a rule , never cut more than 1/3 of the total grass blade length. Correct
mowing height can reduce weeds and lawn disease.
this manual before attempting
to operate one for the first time.
For best performance, grass over 6 inches in height should be mowed twice.
The first cut should be set relatively high and the second set to the desired height.
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OPERATION
Controls
Be familiar with all controls, their functions and how to operate them before
starting the machine.
Motion control levers on each side of the console control the direction of
movement. SEE FIGURE BELOW
Control Handles
Neutral Position Slow Forward Fast Forward
90 Degree Right Turn 90 Degree Left Turn Slow Reverse
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting
360 Degree Right Turn 360 Degree Left Turn
Note: The pressure required to operate the mower is very slight
to operate one for the first time.
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SERVICE & ADJUSTMENTS
Adjusting The Cutting Height
Push out on the Deck Lift Handle and raise or lower the deck to the desired position.
Position 1 is the lowest setting and Position 8 is the highest position
The cutting range is from approximately 1 ½” to approximately 5”
Deck Leveling
TOOLS REQUIRED:
2 - ½” Wrenches or ½” Socket with drive ratchet
Lower the cutting deck down to the lowest position (position 1)
Loosen the nuts on the top side of the deck hanger brackets (3 places) where the lift chains attach to.
With all three loose on top of the brackets the deck should now set on the ground resting on the roller
wheels.
Tighten the nuts on the top of the lift brackets making sure that all three lift chains are pulled tight.
Lift deck using the deck lift handle to the desired position
Parking Brakes
The Swisher ZT2866 is equipped with An Automatic Parking Brake system on each control handle.
When the control handles are in the out most position the parking brakes are on.
Adjustment for the system is located on the ends of the brake cable at the hydro pan & frame.
Raise the rear wheels off the ground
Disengage the hydro to be adjusted with the hydro release handle at the rear of the unit.
Adjust so that the brake is not on when the handles are in the operator position. The wheel should
turn freely.
The wheel should not turn when the handle is moved to the engaged or outward position.
To tighten the brake, turn the adjustment nuts towards the end of the cable
Recheck adjustment with control handle
Lower unit back to the ground
Reengage the hydro at the rear of the unit
WARNING
When it is necessary to raise the mower for any
repair or service, use jackstands to provide
adequate support. DO NOT rely on hydraulic or
mechanical jacks
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Page 20
SERVICE & ADJUSTMENTS
Deck Belt Routing &
Replacement
Removal
Disconnect spark plug wire
Apply parking brake
Lower the deck to its lowest position
Remove the belt covers
Disconnect tension idler
Replacement
Install new belt by placing it around
the deck pulleys. Refer to routing
diagram below.
The belt will be loose at this time
Tightly secure the belt tension back
to its original position
Roll the belt over the top of the deck pulleys
Remove belt
Front of Unit
Reinstall the belt covers
Reconnect spark plug wire
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
20
20
Page 21
SERVICE & ADJUSTMENTS
Hydro Belt Routing & Replacement
Removal
Disconnect spark plug wire
Apply parking brake
Disconnect wiring from electric clutch
Remove clutch stop weldment (9973TK)
Remove the engine to deck belt
Disconnect idler spring
Disconnect tension idler
Remove belt from the engine pulley and from
the Hydro pulleys
Idler Pulley
Replacement
Install new belt by placing it around
the engine pulley and the hydro
pulleys. Refer to routing diagram
below.
The belt will be loose at this time
Tightly secure the belt tension back
to its original position
Reinstall the belt from the engine to
the deck
Reconnect wiring to the electric
clutch
Reconnect spark plug wire
Engine Pulley
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
21
21
Page 22
Engine to Deck Belt
SERVICE & ADJUSTMENTS
Removal
Apply parking brake
Lower the deck to its lowest position
Disconnect tension idler
Remove belt from the mower deck and the
electric clutch
Replacement
Install new belt by placing it around
the electric clutch and route it through
the idler and around the deck pulley.
Refer to routing diagram below.
The belt will be loose at this time
Tightly secure the belt tension back
to its original position
Seat Adjustment
The Swisher ZT2866 is equipped with a 6” range sliding seat.
Release the tension on the seat adjustment lever by pushing
the yellow tip lever to the left. See features section in this
manual
Using your own weight, slide the seat to the desired position
Release the lever
Travel Reduction Adjustment (Ref. Page 29)
To improve the tracking of the Swisher ZT2866 the speed of one of the rear wheels needs
to be decreased. If the ZT2866 pulls to the right the left wheel will need to decrease speed
and if pulling to the left the right wheel will need to decrease speed.
To decrease the speed in one of the rear wheels turn the bolt (item 16) counter clockwise.
This will limit travel of the handle. Ensure after the bolt has been moved that the nuts holding
the bolt in place are securely tightened.
22
22
Page 23
ZT2866
WIRING HARNESS
WARNING
When it is necessary to raise the mower for
any repair or service, use jackstands to
provide adequate support. DO NOT rely on
hydraulic or mechanical jacks
23
23
Page 24
PARTS BREAKDOWN
Item # Description Part #
1 Screw - 1/4-14X.38" ST 26X229
2 Solenoid - 3 Pole 1002004
3 Bolt - Serr Flange, 5/16-18X1GR5 ZY 10548
4 Linkage - Steering' 9" X 1.25" 14032
5 Bushing 14029
6 Plate - Lock A/Turret 9922
7 Screw - .312-18X.75 26X249
8 Tab - Link age 14030
9 Bolt - S err Flange, 5/16-18 X1 1/4ZY Gr5 NB253
10 Plate - Lift Support, Right 9937
11 Nut - Nyloc 5/16-18 ZY NB181
12 Plate - Lift Support, Left 9936
13 Deck - Lift Weldment 12838
14 Bolt - 5/16-18 X 2 1/2 HCC GR5 ZY NB138
15 Cover - Handle, Front 9941
16 Washer - SAE Flat 5/16 ZY NB275
Item # Description Part #
17 Spring - Deck Lift Handle 10535
18 Bolt - 5/ 16-18 X 3 G R2 ZY NB563
19 Handle - Height Adjust Weldment 9952
20 Grip - Ha ndle 7826
21 Screw - . 312-18X.75 26X249
22 Bolt - Serr Flange, 5/16-18 X1 1/4ZY Gr5 NB253
23 Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
24 Chain - Deck Hanger Seven Links 16021
25 Bushing - Latch Pin 7839Z
26 Bolt - 5/16-18 X 1 1/ 2 HCC GR5 ZY NB505
27 Strap - Linkage 12878
24
24
Page 25
PARTS BREAKDOWN
t
Item # Description Part #
1 28 HP B&S Engine N/A
2 5/16-18 Serrated Flange Nut NB170
3 Spacer Engine Pulley BB105SL
4 Motor Pulley 3.25" 9993
5 1/4 X 1/2 Key Stock 4258
6 Engine Pulley Spacer Short .687 689S
7 Electric Clutch 3813
8 Washer Belleville Engine Pulley 699
9 7/16-20 X 3.25 HCF GR5 ZP NB705
10 5/16-18 X 1 1/4 Serrated Flange Bol
11 Oil Drain Valve AS122
12 Oil Drain Valve Cap AS123
Not Shown
NB253
Description
Solenoid - 3 Pole
Wiring Harness
Part #
1002004
10264
ENGINE ASSEMBLY
13 Fuel Tank AS100
14 Cap 6102NC
15 Grommet AS119
16 Fuel Shut Off Valve AS120
17 Fuel Line Clamp 6FLC
18 1/4" Fuel Line AS140
19 Check Valve 1/4" 10265
Not Shown
Bracket - Gas Tank Mounting 9978TK
GAS TANK ASSEMBLY
25
25
Page 26
PARTS BREAKDOWN
Item # Description Part #
1 Bushing - Latc h Pin 7839Z
2 Washer - SAE Flat 5/16 ZY NB275
3 Nut - Nyloc 5/16-18 ZY NB181
4 Bolt - 5/ 16-18 X 1 1 /2 HCC GR5 ZY NB505
5 Strap - Link age 12878
6 Deck - Li ft Linkage Assembly 12777
7 S hackel - Anchor 1/4" W/ Round Pin 12957
8 Chain - Deck Hanger Two Links 16022
9 Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
10 Washer - SAE Flat 3/8 ZY Carbon Steel NB272
11 Bus hing - Idler 6037
12 Idler - Sliding W eldment 14696
14 Pulley - Idler, OD-3.25", ID-3/8" B527
15 Nut - Nyloc 3/ 8-16 ZY NB182
16 Bolt - Carriage 5/16-18 X 5 NB660
17 Idler - Hydro weldment, ZT 14374
18 Was her - Fender, 5/16 X 1 1/4 OD ZY GR2 NB579
19 Eyebolt - 5/16-18 X 3 w/Gap ZY NB315
20 Spring - Clut ch Rod; T60 682S
ITEM# DESCRIPTION PART NO.
21 Nut - Nyloc 1/2-13 ZY Standard Pattern NB281
22 Bracket - Deck Belt Idler 9957
23 Bolt - HTC, 3/8-16 X 2 GR5 ZY NB231
24 Nut - HNC, 3/8-16 GR2 ZY NB212
25 W asher - Fender 3/8X1 1/2, Crbn Stl GR 2 10177
26 Bolt - 5/16-18 X 1 1 /4 HCC GR5 ZY NB504
27 B olt - Serr Flange, 5/16-18 X 3/ 4 Gr 5 NB596
28 Idler - Lower Belt Weldment 3691
29 Pulley - Idler OD-2. 75", ID-3/8" 7509
30 Nut - 2 Way Lock 3/8-16 ZY&Wax Gr A NB280
31 Washer - SAE Flat 3/8 ZY Carbon Steel NB272
32 Deck Lift-Linkage Mount Plate 12779
33 LIFT - W ELDMENT 12954
34 Deck -Lift Linkage Bar 12780
35 SCREW - SHOULDER 5/16 - 18 12955
36 Nut 015x88
37 3/32 X 3/ 4 COTTER PIN NB-597
38 Bolt - 1/2-13 X 3 HCC GR5 ZY NB131
26
26
Page 27
PARTS BREAKDOWN
Item # Description Part #
1 Nut - HNC, 3/8-16 GR2 ZY NB212
2 Eyebolt - Turned 3/8-16 X 5 ZY STD 10546
3 Bracket - Spring Assist 9926
4 Bolt - Serr Flange, 5/16-18 X 1 1/2 Gr5 NB254
5 Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
6 Bracket - Weldment, Travel Reduction 11176
7 Bolt - Serr Flange, 5/16-18 X1 1/4ZY Gr5 NB253
8 Spring - Tilt 2335
9 Deck - Lift Weldment 12838
10 Frame - Pan 9999
27
Page 28
SEE GAUGE WHEEL
DETAIL
PARTS BREAKDOWN
48
SEE LIFT DETAIL
LIFT DETAIL
SEE IDLER DETAIL
GAUGE WHEEL DETAIL
IDLER DETAIL
Item # Description Part #
1 66 ZT Deck Weldment 12500
2 5/16-18 x 3/4 Serr flange bolt NB596
3 Belt Cover 12523
4 3/8 SAE washer NB272
5 3/8-16 nyloc nut NB 1 82
6 Anti-scalp roller 3/8 ID AS001
7 Deck Hanger 9938
8 5/16-18 serrated flange nut NB170
9 Chute mo unt 6030
10 5/16-18 x 8 1/2 HCC GR2 ZP NB136
11 3/8-16 Nyloc Nut ZY NB182
12 Torsion spring 0166X4
13 D i s charge C hute 9902
14 3/8-16 x 5 1/2 GR5 ZP NB575
15 Idler Bushing 6037
16 3/8-16 x 2 1/4 HTC GR5 ZP NB693
17 Idler - Bottom Weldment, Painted 6054
18 Idler Spacer 6040
19 3/8-16 x 1 1/2 HCC GR5 ZP NB107
20 Pulley - Backside Idler, ZT 08 14424
28
28
Item # Description Part #
21 3/8-16 2-way lock nut NB280
22 Nut - Jam 5/16-18 ZY NB173
23 3/8-16 Nylock nut Jam NB207
24 Two speed spring (A232 1998) TZ2S
25 Eyebolt - Pigtail; 5/16-18 x 2 3/4" ZY (Frnt) 2046
26 Eyebolt - 5/16-18 X 2 , 1/2 Eye ZY STD 10198
27 Pin - Clevis, Std Zp 3/8 X 1 1/8 NB300
28 Pin - Hair, #39 (A155H) ZY NB127
29 Wheel - Roller, Sub-Assembly 3563
30 Bar - Height Adjust 3515
31 Gauge - Wheel 3511
32 Nut - Jam Lock, 1/2-13 2-Way NB121
33 Bolt - HCC 1/2-13 X 4 GR5 ZP NB132
34 Gauge - Wheel Weldment Left Rear ZT66 12619
35 Gauge - Wheel Weldment Right Rear ZT66 12618
36 Gauge - Wheel Weldment Right Front 12599
37 Gauge - Wheel Weldment Left Front 12598
38 Bracket - Deck Stabilizing 9977
39 Nut - Nyloc 5/16-18 ZY NB181
40 Bolt - 5/16-18 X 1 HCC GR5 ZY NB501
41 Belt - V, 130", 66" Deck 12527
42 Nut - 5/16-18 HNCGR2 ZY NB210Z
43 Washer - Fender, 5/16 X 1 1/2 OD ZY NB579
44 Bushing - Latch Pin 7839Z
45 Bolt - 5/16-18 X 3/4 GR5 ZY NB578
46 Rear Roller Bracket 10775
47 Bolt - Carriage, 3/8-16X4 Full Thread Gr2 NB707
48 Hanger - Deck, 7 Chain Coil; ZT 16021
49 Hanger - Deck, 2 Chain Coil; ZT (FRONT) 16022
Page 29
PARTS BREAKDOWN
1 3/4-16 Nut NB175
2 Belleville Washer A S 155
3 Pulley 5 1/2" 6114TK
4 Spacer 12823
5 3/4 ID X 1 1/4 OD 18 GA Washer NB179
6
7
8 3/4 ID X 1 3/4 OD Flat Washer B98W
9 Blade Mount Plate 9008
10 3/8-24 Two Way Lock Nut NB216
11 Blade 12509
12 3/8-24 X 1 Bolt NB238
13 Belleville Washer NB607
14 Blade Bearing B98
15 Shaft - Blade 6", Long Shoulder 9078
16 5" Blade Driver Shaft 9077
17 Blade Driver Housing 10539
18 3/8-24 X 1 Engine Bolt Locktite NB238N
Center Blade Driver 12824
Outer Blade Driver 10540
Center Driver
29
29
Outside Driver
Page 30
PARTS BREAKDOWN
Item # Description Part #
1 Tire/Wheel - 20 x10-8 3756
2 Washer - Belleville .760 X 1.5 X .098 AS155
3 Nut - Castle 3/4-16, .625 Tall, Grade 2 2203CN
4 Nut - Lug, W heel Hub, 1/2-20 ZY GR5 2203LN
5 Pin - Cotter, 1/8 X 3/4 ZY Std NB125
6 Tank - Gas, Assy. 10538
7 Cable - Parking Brake, Assy 9976
8 Bolt - Serr Flange, 1/4-20 X 1/2 GR5 ZY NB109
9 Washer - 3/8 Lock, External Tooth; ZP 13045
10 Screw-3/8-16 x 1" Rolok ,Unslot HWH Z/W ax 13044
11 Hub - Wheel, Asy 9920
12 Screw - .313-18 x .75 26x249
13 Bracket - Gas Tank Mounting 9978
14 Pan - Hydro Weldment 9935
15 Bumper - Weldment 9959
16 Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 NB596
17 Stop - Clutch W eldment 9973
18 Battery 230 EBAT230
19 Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
20 Stabiliz er - Rear 9946
20
16
30
30
Page 31
Item # Description Part #
1 Handle - 1" W eldment, Right 11768
2 Bolt - Serr Flange, 5/16-18 X1 1/4ZY Gr5 NB253
3 Height - Selector, Deck 9940
4 Brac ket - Height Indicator 11770
5 Seat - ZT, 18" No Arm Rest 10570
6 Panel - Control, Right 9990
7Switch - PTO3605
8 Switch - Key 3623
9 Mount - S eat 9984
10 SCREW .31-18X0.75 WAHH 25X021
11 Spring - Com pression 164X30
12 Handle - 1" Directional Weldment, Left 11769
13 Panel - C ontrol, Left 9991
14 Meter - Hour 3803
15 Cable - Throttle 3788
17 Plate - S B Side 9996
18 Nut - 1/2-13 GR2 ZY NB213Z
20 Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
21 Bracket - Seat 3807
22 Tool Box 9956
23 Base - Seat 9998
24 W asher - Split Lock 5/16 ZY NB159
25 Frame - Pan 9999
26 Bracket - Neutral, 5.5" 10899
27 Washer - F lat, 39-1 14G 17X104
28 Spring - Compression; ZTR Handle 14464
29 Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 NB596
30 W asher - USS Flat, 5/16 ZY NB556
31 Spring - Tapered 3609
32 Nut - Hex 5/16-24 ZY Grade 2 NB215
33 Washer - SAE Flat 5/16 ZY NB275
34 Bolt - 5/ 16-18 X 1 3/4 HCC GR5 ZP NB503
35 Linkage - Steering' 9" X 1.25" 14032
36 Pivot - Handle 9985
37 Bolt - Serr Flange, 5/16-18X1GR5 ZY 10548
38 Nut - Nyloc 5/16-18 ZY NB181
40 Bolt - Carriage 5/16-18 X 1 GR5 10197
41 Pin - Cotter, 5/64 X 3/4 ZY NB519
43 Arm - Control 9986
44 Handle - S upport W eldment 14061
46 Arm - Control, Steering Linkage ZY 9927
47 Bolt - 1/4-20 X 3/4 GR5 ZY NB250
48 Clevis - Clutch Cable; T44CH 9023
49 Nut - Nylock 1/4-20 NB180
50 Linkage - B all, Right; NB263
51 Screw - Phil Truss 8-32 X 1/2 ZY NB197
52 Arm - Rocker, Safety Switch 9925
53 Spacer B99S
54 Nut - Kep 8-32 ZY NB201
55 Switch - Return to Neutral 3695
56 Washer - Flat, Delrin 17X217
57 Bolt - Serr Flange, 5/16-18 X 1 1/2 Gr5 NB254
58 Arm Rest Kit (Not Shown) 10571
PARTS BREAKDOWN
31
31
Page 32
PARTS BREAKDOWN
Item # Description Part #
1 Bolt - Carriage 5/16-18 X 3/4 GR5 ZY 10216
2 Frame - Pan 9999
3 Brace - Zt 14411
4 Plate - Pivot Housing Weldment 9954
5 Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
6 Deck - Stabilizer, Left, ZT66 12528
7 Deck - Stabilizer, Right, ZT66 12529
8 Bolt - Serr Flange, 5/16-18 X 3/ 4 Gr 5 NB596
9 Bar - Deck Stabilizing, Zinc Plated 9949
10 Nut - Jam, Nylok 3/4-16 ZY Gr2 NB122
11 Washer - 13/16 X 1 1/ 4 X 1/ 8 ZY; Mild NB195
12 Bearing - Blade B98
13 Pivot - Axle Weldment 9994
14 W eldment - Caster 6708
15 Tire/Wheel - Slick 4.10x3.5-5 5/8 3010
16 Spacer - Wheel, 1" 3395
17 Washer - 5/8 ID X 1 OD 10 GA ZY NB178
18 Nut - Lock Jam, 5/8-11 2 W ay Grade A NB595
19 Bolt - 5 /8-11 X 7 HCC GR5 ZY NB624
20 Plate - Foot 9995
21 Bolt - Serr Flange, 5/16-18X1GR5 ZY 10548
22 W asher - Axle 9915
23 Spacer B99S
32
32
Page 33
PARTS BREAKDOWN
Item # Description Part #
1 Linkage - Steering' 9" X 1.25" 14032
2 Connector 14028
3 Hydro Linkage Right W eldment 14058
4 Hydro Linkage Left Weldment 14060
5 Bolt - 1/4-28 X 3/4 GR5 ZY NB620
6 Washer - 1/4" Belleville 14399
7 Pin - Hair, #39 (A155H) ZY Std NB127
8 Cable - Parking Brake, Assy 9976
9 Linkage - Shift 9919
10 Bushing - Latch Pin 7839Z
11 Washer - SAE Flat 5/16 ZY NB275
12 Pin - Cotter, 1/8 X 3/ 4 ZY Std NB125
13 W as her - Fender, 5/16 X 1 1 /4 OD ZY GR2 NB579
14 Spring - Parking Brake 10536
Item # Description Part #
15 Clevis - Clutch Cable; T44CH 9023
16 Nut - Nylock 1/4-20 NB180
17 RH Hydro - Eaton W /Rsrvr W/Tnk & Ext 10269
18 Plate - Hydro Release 9924
19
asher - SP Wave 5/16 X 7/10 X .006 GR210544
20 Screw - Thread Forming 26X216
21 Screw - .312-18X.75 26X249
22 Spring - F or Idler Arm BRS6
23 Support - Hydro 13082
24 Handle - Hydro Release 9923
25 Washer - SAE Flat 5/16 ZY NB275
33
Page 34
TROUBLESHOOTING
PROBLEM CAUSE CORRECTION
1. Fill fuel tank
2. Choked engine and attempt to restart
3. Wait several minutes before attempting to
restart.
4. Replace spark plug
5. Clean or replace air filter
6. Replace fuel filter
7. Drain fuel tank & carburetor, refill tank with
fresh gas and replace fuel filter
8. Check all wiring
9. See Engine Manual
10. Contact an authorized service center
11. See Engine Manual
12. Open
1. Replace spark plug
2. Clean or replace air filter
3. Replace fuel filter
4. Recharge or replace battery
5. See Engine Manual
6. Contact an authorized service center
7. Check all wiring
8. Drain fuel tank & refill with fresh gasoline
1. Place handles in the out most position
2. Push PTO switch down
3. Recharge or replace battery
4. Replace fusel
5. Clean battery terminals – See battery section
of this manual
6. Check all wiring
7. Check/replace ignition switch
8. Check/replace solenoid
9. Contact an authorized service center
Engine Will
Not Start
Engine Hard
To Start
Engine Will
Not Turn Over
1. Out of fuel
2. Engine not “choked” properly
3. Engine flooded
4. Bad spark plug
5. Dirty air filter
6. Dirty fuel filter
7. Water in fuel
8. Loose or damaged wiring
9. Carburetor out of adjustment
10. Engine valves out of adjustment
11. Extreme cold conditions
12. Fuel shut off valves closed
1. Bad spark plug
2. Dirty air filter
3. Dirty fuel filter
4. Weak or dead battery
5. Carburetor out of adjustment
6. Engine valves out of adjustment
7. Loose or damaged wiring
8. Stale or dirty fuel
1. Directional handles not in correct position
2. PTO engaged
3. Weak or dead battery
4. Blown fuse
5. Corroded battery terminals
6. Loose or damaged wiring
7. Faulty ignition switch
8. Faulty solenoid
9. Faulty operator presence switch/switches
Engine Clicks
but Will Not
Start
Unit Does not
Travel in a
straight line
Excessive
Vibration
1. Weak or dead battery
2. Corroded battery terminals
3. Loose or damaged wiring
4. Faulty solenoid
1. Incorrect tire pressure
2. Rear wheels rotating at different speeds.
1. Worn, bent or loose blade
2. Bent blade driver
3. Loose/damage part or parts
4. Faulty blade driver assembly
34
34
1. Recharge or replace battery
2. Clean battery terminals – See battery section
of this manual
3. Check all wiring
4. Check/replace solenoid
1. Check tire pressure (See Specifications)
2. Adjust travel reduction weldment.
1. Replace blade. Tighten blade bolt.
2. Replace blade driver
3. Tighten loose part or parts. Replace
damaged parts.
4. Replace blade driver assembly
Page 35
TROUBLESHOOTING Continued
PROBLEM CAUSE CORRECTION
1. Set in High Cut (position 8)/reduce speed
2. Push choke control in
3. Clean underside of mower deck
4. Clean or replace air filter
5. Check oil level/change oil
6. Clean and re-gap or change plug
7. Replace fuel filter
8. Drain fuel tank & refill tank with fresh gas
9. Drain fuel tank & carburetor, refill tank with
fresh gas and replace fuel filter
10. Connect and tighten spark plug wire
11. Clean engine air screen/fins
12. Clean/replace muffler
13. Check all wiring
14. See Engine Manual
15. Contact an authorized service center
16. Adjust idler/replace belt
Loss of
Power
1. Cutting too muc h grass/ too fast
2. “
3. Buildup of grass, leaves and trash under
4. Dirty air filter
5. Low oil level/dirty oil
6. Faulty spark plug
7. Dirty fuel filter
8. Stale or dirty fuel
9. Water in fuel
10. Spark plug wire loose
11. Dirty engine air screen/fins
12. Dirty/clogged muffler
13. Loose or damaged wiring
14. Carburetor out of adjustment
15. Engine valves out of adjustment
16. Loose drive belt
Choke” position
deck.
Engine
backfires when
turning engine
OFF
Poor cut -
uneven
Battery will
not charge
Loss of drive
1. Engine throttle control not set at “SLOW”
pos
ition for 30 seconds before stopping
engine.
1. Worn, bent or loose blade
2. Mower deck not level
3. Buildup of debris under deck.
4. Bent deck
5. Faulty Blade driver assembly
1. Bad battery
2. Poor cable connections
3. Faulty solenoid
1. Bypass linkages in the bypass position
2. Hydro belt worn, damaged, or broken
3. Idler spring loose or broken
1. Move throttle control to “SLOW” position and
allow to idle for 30 seconds before stopping
engine
1. Replace blade. Tighten blade bolt
2. Level deck. See section in this manual
3. Clean underside of mower deck
4. Replace deck
5. Replace blade driver assembly
1. Replace battery
2. Check/clean all connections. See section in
this manual
3. Replace solenoid
1. Make sure that the bypass linkages are in
the drive or engaged position. Located at
the rear of the machine. Refer to decal on
the rear of the unit.
2. Replace Hydro belt.
3. Replace Idler spring
35
35
Page 36
Mower Identification
Unauthorized Replacement Parts
Each mower has its own model number. Each
engine has its own model number. The model
number for the mower will be found under the
seat. The model number for the engine will be
found on the top of the blower fan housing.
All mower parts listed herein may be ordered
directly from SAI or your nearest Swisher
dealer.
All engine parts may be ordered from the
nearest dealer of the engine supplied with your
mower.
WHEN ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INORMATION AVAILABLE:
•Date Purchased ____________________
Use only Swisher replacement parts.
The replacement of any part on this
unit with anything other than Swisher
authorized replacement part may
adversely affect the performance,
durability and safety of this unit and
may void the warranty. Swisher
disclaims liability for any claims or
damages, whether warranty, property
damage, personal injury or death
arising out of the use of unauthorized
replacement parts.
•Purchased From____________________
•PRODUCT – ZT2866
•SERIAL NUMBER - _______________
•MODEL NUMBER - _______________
•ENGINE MODEL NUMBER - _______________
TYPE - _______________
•PART NUMBER WITH PAINT CODE__________________
*PART DESCRIPTION______________________________
S.A.I.
1602 CORPORATE DRIVE
P.O. BOX 67
WARRENSBURG, MO 64093
www.Swisherinc.com
TELEPHONE - 1-800-222-8183
FAX - 1-660-747-8650
Cust.serv@swisherinc.com
36
36
Page 37
Replacement Parts
Quick Reference
Swisher Part # Part Description
12777 Deck Lift Linkage
Assembly
AS069 Fuse 10 Amp
037X66 47” Hydro Belt
3756 20 x 10 x 8 Rear Tire
12527 130” Deck Belt
12509 22.5 Mulching Blade
037X89 Engine to Deck Belt
10540 Blade Driver Assembly
(outside)
12824 Blade Driver Assembly
(center)
CAUTION
Use extreme care when working on machinery.
Before performing any maintenance, turn off engine, allow the unit to cool & remove
the key. Disconnect spark plug wire.
Set Parking Brake by placing the control handles in the neutral or outward position.
Do not wear watch or jewelry. Do not wear loose fitting clothes. Observe all
common safety practices with tools.
37
37
Page 38
WARRANTY RIGHTS AND OBLIGATIONS
YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board and Swisher, is pleased to
explain the evaporative emission control system (EECS) on your model year 2006 and later Swisher Product. In California,
new Outdoor Power Equipment, must be designed, built and equipped to meet the State’s stringent anti-smog standards.
Swisher must warrant the EECS on your Power Equipment, for the period of time listed below provided there has
been no abuse, neglect, or improper maintenance. For model year 2006 the EECS on your mower includes the liquid fuel
lines, fuel line connectors, and fuel line clamps. Where a warrantable condition exists, Swisher will repair at no cost
to you. Expenses covered under warranty include diagnosis, parts, and labor.
MANUFACTURER’S WARRANTY COVERAGE: For a period of two years, any evaporative emission-related part included
in the list of EECS parts for your mower is defective, the part will be repaired or replaced by Swisher.
OWNER’S WARRANTY RESPONSIBILITIES: As the owner of this Power Equipment, you are responsible for performance
of the required maintenance listed in your owner’s manual. Swisher recommends that you retain all receipts covering
maintenance on your Powe
As the Power Equip
Equipment, or a covered part has failed due to abuse, neglect, or improper maintenance, unapproved modifications, or the
use of parts not made or approved by the equipment manufacturer. You are responsible for presenting your Power
Equipment to an authorized Swisher Service center as soon as the problem exists. Warranty repairs should be completed
in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty rights and
responsibilities, you should contact the Swisher Service representative at 1-800-222-8183.
WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the Power Equipment Is purchased.
ment owner, you should be aware that Swisher may deny you warranty coverage if your Power
r Equipment, but Swisher cannot deny warranty solely for the lack of receipts.
LENGTH OF COVERAGE: This warranty shall be for a period of two (2) years from the initial date of purchase.
WHAT IS COVERED: Warranted parts include the Liquid fuel line, fuel line connectors, and fuel line clamps.
REPAIR OR REPLACEMENT OF PARTS: Repair or replacement of any evaporative warranted part will be performed at
no charge to the owner at an authorized Swisher Service Center. If you have a question regarding your warranty
rights and responsibilities, you should contact your nearest authorized service center or call the Swisher Service
representative at 1-800-222-8183.
WARRANTY PERIOD: Any warranted part is not scheduled for replacement as required maintenance, or which is
scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted for two (2) years.
Any warranted part that is scheduled for replacement as required maintenance shall be warranted for the period of time up
to the first scheduled replacement point for that part.
DIAGNOSIS: The owner shall not be charged for diagnostic labor that leads to the determination that a warranted part is
defective if the diagnostic work is performed at an authorized Swisher Service Center.
CONSEQUENTIAL DAMAGE: Swisher may be liable for damages to other eng
by the failure of a warranted part still under warranty.
WHAT IS NOT C
ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts may be grounds for disallowing a warranty claim.
Swisher is not liable to cover failures of warranted parts caused by the use of an add-on or modified part.
OVERED: All failures caused by abuse, neglect, or improper maintenance is not covered.
ine or equipment components caused
HOW TO FILE A CLAIM: If you have a question regarding your warranty rights and responsibilities, you should contact your
nearest authorized service center or call Swisher Service representative at 1-800-222-8183.
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Page 40
SWISHER HISTORY
Back before electricity came to rural Missouri Max Swisher was producing lawn
mowers from his mother’s chicken house. Max never liked to mow grass. He
installed a gearbox on his family’s lawn mower creating a self-propelled unit. By tying
one end of a rope to the mower and the other end to a tree in the center of the yard
the mower circled the tree, shortening the rope and guiding the mower in concentric
circles. Max enjoyed relaxing under a shade tree while his invention did all the work.
Max had designed his first self-propelled rotary lawn mower to do his dirty work for
him. Neighbors noticed his new invention and began asking him to make more.
Today, over 60 years later, Swisher is still producing innovative lawn and garden
and ATV/UTV equipment designed to give us all more “relaxing in the shade”
time.
Swisher products have been featured nationally on television programs such as
Regis and Kathie Lee and seen in publications like ATV Magazine
Popular Mechanics Magazine
Magazine named Max’s zero turning radius riding mower one of the 20
household inventions.
and others. In January 2000 Popular Mechanics
, Country Journal,
th
century’s top
Swisher offers value and function in its products to meet your grounds maintenance
needs.
CELEBRATING OVER 65 YEARS OF INNOVATION
SINCE 1945
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Page 41
EPA Compliant Fuel System
:
1
2
3
4
5
ITEM NO.
1 18236
2
3 18225
4 18221
5 18214
6 18227
7
EPA Compliant Fuel System
PART NUMBER
BOLT - SERR. FLANGE, 1/4-20 X 1 3/4 GR5 ZY
NB274
NB180
1/4 SAE WASHER
BRACKET - FUEL TANK
CAP, FUEL - 2.50 GALLON, CARB SEALED
TANK, FUEL - 2.50 GALLON, CARB
BRACKET - FUEL TANK MOUNTING
1/4-20 Nylok Nut
:
Parts List
DESCRIPTION
6
2
7
18366 1 REV 10-361
Page 42
CARB Compliant Fuel System
:
1
2
3
4
12
11
10
8
5
9
6
2
7
CARB Compliant Fuel System
ITEM NO.
1 18236
2
3 18221
4 18225
5 18214
6 18227
7
8 18219
9 024203
10
11
12
18366 2 REV 10-361
PART NUMBER
NB274
NB180
17127
18220
024900
BOLT - SERR. FLANGE, 1/4-20 X 1 3/4 GR5 ZY
1/4 SAE WASHER
CAP, FUEL - 2.50 GALLON, CARB SEALED
BRACKET - FUEL TANK
TANK, FUEL - 2.50 GALLON, CARB
BRACKET - FUEL TANK MOUNTING
1/4-20 Nylok Nut
CABLE TIE - CARBON CANISTER
SCREW, MACHINE - # 2 PHILLIPS, 10-24 X 3/4, ZP
BRACKET - CARBON CANISTER, ZT
CARBON CANISTER - 5 GALLON, 3/16 LINE
#10-24 NYLOCK NUT, ZP
:
Parts List
DESCRIPTION
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