Swisher ZT2766KZ Owner’s Manual
27 HP- 66" CUT
CELEBRATIHGOVER60YEARSOFINNOVATION
1945-2008
PHONE 660-747-8183 FAX 660-747-8650 Made In The
I 1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093 /
Manufacturing quality lawn care equipment since 1945 USA J
OWNER'S MANUAL
14689
Rev,,08-221
STARTING SERIAL # L108-193001
"N
1
LiMiTED WARRANTY
The manufacturer's warranty to the original consumer purchaser is: This product is free
from defects in materials and workmanship for a period of two (2) years from the date of
purchase by the original consumer purchaser° We will repair or replace, at our discretion,
parts found to be defective due to materials or workmanship. This warranb/is subject to
the following limitations and exclusions:
1) Engine Warranty Al! engines utilized on our products have a separate warranty
extended to them by the individual engine manufacturer. Any
engine service difficulty is the responsibility of the engine
manufacturer and in no way is Swisher Mower Co., Inc,. or its
agents responsible for the engine warranty,. The Briggs &
Stratton Engine Service Hot-Line is 1-800-233-3723. The
Tecumseh Engine Service Hot-Line is 1-800-558-5402.
2) Commercial Use This product is not intended for commercial use and
carries no commercial warranty.
3) Limitation
4) Exclusions
In the event you have a claim under this warranty, you must return the product to an
authorized service dealer. All transportation charges, damage, or loss incurred during
transportation of parts submitted for replacement or repair under this warranty shall be
borne by the purchaser. Should you have any questions concerning this warranty, please
contact us toll-free at 1-800-222-8183. The model number, serial number, date of
purchase, and the name of the authorized Swisher dealer from whom you purchased the
mower wilt be needed before any warranty claim can be processed.
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not
allow the limitation of consequential damages or limitations on how long an implied
warranty may last, so the above limitations or exclusions may not apply to you. This
warranty gives you specific legal rights and you may have other rights, which vary from
state-to-state. This is a limited warranty as defined by the Magnuson-Moss Act of 1975.
This warranty applies only to products which have been
properly assembled, adjusted, and operated in accordance
with the instructions contained within this manual. This
warranty does not apply to any product of Swisher Mower
Coo, Inc., that has been subject to alteration, misuse,abuse,
improper assembly or installation, shipping damage, or to
normal wear of the product°
Excluded from this warranty are normal wear, normal
adjustments, normal maintenance, and battery*(see
battery section_)
, _ 'CONTENTS
LIMITED WARRANTY .......... 2 ' OPERATION ....................... 13
i ii ....... ii i iii
INTRODUCTION. ..:4 :_Features. 13
:Before Operating ................ :4 _ Grass Height of Cut ............. ::16
..............Uncrating & Assembly.o..... °°. 5 ........................................Controls .? ..................
SYMBOLS & DECALS ........ 1:6 SERVICE & ADJUSTMENTS18
,i+i+i+ii++i.........iii.LII+IIIIIIIIi_iiiiii,.iiiiiiiiiiiiii/iiiii+iiiii+iiii iii i IIIIIIIIIIZI iiiiiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiii iiiiiiiiiiiiii ii ii_
SAFETY INSTRUCTIONS. ,7 Adjusting Deck Height.. .: 18 +
General use and safety rules.. 7 _,Deck Level ......................... _18
iiiiiii iii i+iiiiiiiiiiiii-i+i+ii+iii+i+iiiii+i+iiiIYliiiiiiiiiiiliiiii iii,iiiilYl iiiiiiiiiiiiiiiiiiiii ii iiiiiiiii ii
..............................!........................................+......................................!..................................+............................................................................................................................................!...............................................!...................................................................................
.............................S!0.Pe, operation?. ?,.r.:r.,r.: r..+,::8 Deck Belt Replacement ......... :19
CUSTOMER i i
........................... : , !Hydro Belt Replacement ......... :20
RESPONSIBILITY .... ilO + +_ ::.......
...........................................................................................................................+-"-. ++' +".+"._........................................................................................................................................................................................................................................................................................................
+ + + + +Seat Adjustment, 21
............................ ..................................i..................................................................................................................................................................
i ==_===m=_
Tires ..................................... 10
WIRING SCHEMATIC. 22
PARTS BREAKDOWN ......... 23
....................................Bia e ...............................................................................................................................................................................................
+ + iMOWER IDENTIFICATION... 36
.................................v:b+eiiSiiiil, ..................................i.........................i.........................................................................i.................................................................................
................ + ............ ............ + ................................. SWISHER HISTORY ............. 39
............................i,Tra ns.p0rt! ng Safety:.... :.__..:.._:.:i++!.!...............;i..............................................................................................................................................................
........................i...............................................................................................................................................................}.......................................................................................................................................................+......................................................................................................
SPECIFICATIONS. 11 . i
............................................................................................................."__'+_.'+_+,_+'__,++?++?+"+.+,+_?.+_'.+'++"............................i.......................................................................................................................................................................................................................................
............................................................... ........................................................................................ :............................... :..................... +......................................................................... +............................................................................................................... i ........................................
i i }
+ +
Maintenance ..........................................+12 + + : : +
+ P 3 +
iNTRODUCTiON
Congratulations
Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the
greatest efficiency and rapid mowing of large areas. Conveniently located controls and
dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to
the machine's performance°
This manual is a valuable document. Following the instructions for use, ser'¢ice,
maintenance, etc. can greatly increase the life-span of your machine.
General
In this operator's manual, left and right, backward and forward are used in relation to the
normal operators position.
NOTE:
Read Before Operating
This machine is constructed only for mowing grass on lawns and other free and even
ground without obstacles. This machine is not intended for commercial use. The
manufacturer's directions concerning operation, maintenance, and repairs must be
carefully followed.
This machine must only be operated, maintained, and repaired by persons that are
familiar with the machine's special characteristics and who are well versed in safety
instructions.,
Accident prevention regulations, other general safety regulations, occupational safety
rules, and traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer
from liability for any resulting personal injury or property damage°
> Read engine manufacturer's
operating and maintenance instructions.
> Read and observe all safety
instructions on your mower and in the
manual.
Check engine oil.
Check fuel caps to sure that they
if you have never used a Zero Turn mower before, refer
to the Operation Controls section of this manual before
attempting to operate one for the first time.
Know how to set the parking brake.
Be sure mower blades are turned off-
PTO switch pushed down..
Know how to stop the engine - Turn key
to off
Know how to stop the unit - Return
control handles to neutral
are in place,,
4
INTRODUCTION
Uncrating & Assembly
TOOLS REQUIRED:
v" 2 - ½" Wrenches or ½" Socket with drive ratchet
•/ Tire pressure gauge
v" Nail bar or claw hammer
-/ Wire snips
To Remove The Mower From The Crate:
Dispose of top and side panels of the crate,
Remove loose parts and packing material.
Cut any banding or strapping that may be holding the mower to the crate.
Disengage spark plug wire and place where it cannot make a connection,.
Raise the mower deck to its highest position.
Install steering levers,, Remove the bolts from the control arms on the mower. Align
the holes in the lever with the holes in the control arms and attach with the bolts provided,_
Make sure both bolts on both handles are tight.
Disengage the parking brake by pushing the handles to their fully extended position°
Open the transmission valves at the rear of the unit by pulling the release rods and
locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.
Carefully push the mower off the crate to a safe and level area,,
Check engine oilo All engines are filled with oil and tested at the factory° Verify oil
level and add if necessary before starting engine. SEE ENGINE OWNER'S MANUAL
Check the battery, if the battery is put into service after the "month & year" of the
date on the battery, then it may need to be charged with a 12 volt charger for a minimum
of 1 hour, but no more than 2 hours at a rate of 6 to 10 amps.
> Attach battery cables to battery. Always attach the positive terminal first.
Close the transmission valves at the rear of the unit, SEE INSTRUCTION DECAL
AT THE REAR OF THE UNIT.
> Reconnect spark plug wire°
> Check tire pressure on all four wheels° REFER TO UNIT SPECIFICATIONS TABLE
5
SYMBOLS & DECALS
OD45- Warning Decal
Swisher Flag U.S.A- OD39
Flying Debris Decal - OD43
Triangle Danger Decal - OD55
Key/PTO Decal - 10273
Throttle/Choke Decal- 1027I
Notice Do Not Alter Wiring Decal- OD74
Operator must be seated
to start engine,,
Operator Must Be Seated Decal- OD73
No Step Decal - OD 11
TOFFIEE.\VHEEL:
PULLRODSOUTON
EACHSIDEAND LOCK
INT0POSITION,
E
RELF.J_E TO O:P_I{_
MACHINE NORMALLY°
10280
Danger/Warning Decal- 10276
6
SAFETY INSTRUCTIONS
These instructions are for your safety. Read them carefully.
General Use
> Read all instructions in this operator's manual and on the
machine before starting iL Ensure that you understand them and
then abide by them.
>Learn how to use the machine and its controls safely and learn
how to stop quickly° Also learn to recognize the safety decals,
> Only allow the machine to be used by adults who are familiar
with its use.,
> Make sure nobody else is in the area of the machine when you
start the engine, engage the drive, or run the machine.
>Stop the machine if someone enters the work area.
>Clear the area of objects such as stones, toys, steel wire, etc..
that may become caught in the blades and thrown out.
Do Not Use this machine without the Discharge
Chute in place.
> Stop the engine and disconnect the spark ptug before cleaning
the discharge deck..
> Never take passengers., The machine is only intended for use
by one person.
> Always look around before and during reversing maneuvers..
MoTEl.........
If you have never used a Zero Turn
mower before, refer to the Operation
Controls section of this manual before
attempting to operate one for the first
time.
> Slow down before tuming_
> Shut down the mower deck when not mowing..
> Be careful when rounding fixed objects, so that the blades do
not hit them..
Only operate the machine in daylight or other well-lit
conditions,.
> Keep the machine a safe distance from holes or other
irregularities in the ground,
Never use the machine if you are tired, if you have consumed
alcohol, or if you are taking other drugs or medications that can
affect your vision, judgment, or coordination_
Beware of trafficwhen workingnear or crossing a road_
Never leave the machine unsupervised with the engine running..
Always shut down the blades, engage the parking brake, stop the
engine, and remove the ignition key before leaving the machine.
> Never allow children or other persons not trained in the use of
the machine to use or service it, Local laws may regulate the age
of the user_
Make sure that you have first aid equipment close at hand
when using the machine°
> Never use the machine whenbarefoot.. Aiways wear protective
shoes or boots,,
7
SAFETY INSTRUCTIONS
General Use Continued...
> Always wear approved protective glasses or a full visor when
assembling or driving.
> Ear Protection is recommended
>, Never wear loose clothing that can get caught in moving parts,.
Children
> Sedous accidents may occur if you fail to be on guard for children in
the area of the machine. Children are often attracted to the machine and
mowing work.. Never assume that children will stay put where you last saw
them.
> Keep children away from the mowing area and under close supervision
by another adult.
> Shut off the machine if children enter the work are&
> Never allow a child to ride with you,
> Never allow children to operate the machine,,
> Be extra cautious near comers, bushes, trees, or other objects that
block your view°
Slope Operation
Remember
The operator is responsible for
avoiding dangers or accidents.
_, WARNING
When using the machine,
approved personal
protective equipment shall
be used. Personal
protective equipment
cannot eliminate the risk of
injury, but it will reduce the
degree of injury if an
accident does occur. Ask
your retailer for help in
choosing the right
equipment.
i
> Remove obstacles such as stones, tree branches, etc.
> Mow up and down, not side to side.. Never drive the r_der on terrain that slopes
more than 10 degrees.
_,, Avoid starting or stopping on a slope., If the tires begin to slip, shut down the
blades and drive slowly down the slope..
> Always drive evenly and slowly on slopes.
> Make no sudden changes in speed or direction.,
>. Avoid unnecessary turns on slopes, and if it proves necessary, turn slowly and
gradually downward, if possible.
> Watch for holes, ruts, or bump& On uneven terrain, the machine can tip more
easily.. Long grass can hide obstacles..
> Drive slowly and use small movements of the steering controls.,
> Do not mow wet grass.. It is slippery, and the tires can loose their gdp, so that
the machine slides..
> Do not try to stabilize the machine by putting a foot on the ground.
i i it
Remember
The operator is responsible
for avoiding dangers or
accidents.
8
MOWING SAFETY
.WARNING - Petrol is highly flammable,,
- store fuel in containers specifically designed for this purpose;
- refuel outdoors only and do not smoke while refueling;
- add fuel before starting the engine, Never remove the cap of the fuel tank or add petrol while the engine
is running or when the engine is hoL
- if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and
avoid creating any source of ignition until petrol vapors have dissipated;
replace all fuel tanks and container caps securely.
. Replace faulty silencers;
- before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn
or damaged. Replace worn or damaged blades and bolts in sets to preserve balance;
. on multi-bladed machines, take care as rotating one blade can cause other blades to rotate.
MAINTENANCE AND STORAGE
- Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition;
. never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or
spark;
• allow the engine to cool before storing in any enclosure;
. to reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass,
leaves, or excessive grease;
• check the grass catcher frequently for wear or deterioration;
• replace worn or damaged parts for safety;
• if the fuel tank has to be drained, this should be done outdoors,
. when machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical
lock is used,,
TRAINING
All drivers should seek and obtain professional and practical instruction=Such instruction should emphasize:
- the need for care and concentration when working with fide-on machines;
- control of a ride-on machine sliding on a slope will not be regained by the application of the brakerThe main
reason for loss of control are:
i) insufficient wheel grip;
ii) being driven too fast;
iii) inadequate braking;
iv) the type of machine is unsuitable for its task;
v) lack of awareness of the effect of ground conditions, especially slopes;
vi) incorrect hitching and load distribution,,
! , ! ,, ! ' ! , !, , , ,! ,,! ,!!,!,!
OPERATION
• Do not operate the engine ina confined space where dangerous carbon monoxide fumes can collect;
• when using any attachments, never direct discharge of material toward bystanders nor allow anyone
near the machine while in operation;
. never operate the machine with defective guards, or without safety protective devices in place;
• do not change the engine governor settings or over speed the engine. Operating the engine at excessive
speed can increase the hazard of personal injury;
- disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the
ignition key:
- before clearing blockages or unclogging chute;
- before checking, clearing or working on the machine;
- after striking aforeign object. Inspect the machine for damage and make repairs before restarting and
operating the equipment;
- if the machine starts to vibrate abnormally (check immediately);
• stop the engine and disengage drive to attachment:
- before refueling;
- before removing the grass catcher;
- before making height adjustment unless adjustment can be made from the operator's position
9
CUSTOMER RESPONSIBILITIES
Operator Presence System
Be sure the operator presence and interlock systems are working properly If your mower does not function as
described, repair the problem immediately.
;_ The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement- See
OPERATION FEATURES section of this manual) switch is disengaged (pressed down)_
> When the engine is running, the operator should never leave the seat without first setting the parking brake
and shutting off the engine..
When the engine is running and the PTO switch is engaged, any attempt by the operator to leave the seat
without first disengaging the PTO switch, should shut off the engine.
When the engine is running and the control levers are rotated in, the operator should never attempt to leave
the seat without rotating the control levers out, shutting off the engine and engaging the parking brake..
>The PTO switch should never engage without the operator on the seat..
Tire.___ss
Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)
> Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber_
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage..
Blade Maintenance ,_ CAUTION
Stop engine and remove ignition key for safety.. Disconnect spark plug wire. Wear heavy, thick gloves when
holding onto blade° Avoid the sharp edge of the blade..
For best results, mower blades must be kept sharp.. Replace bent or damage blades.
Safely raise front of mower,,SEE WARNING
Hold or block blade from turning.
Loosen blade nut and remove blade,
Replace blade, (SEE SPECIFICATIONS),,
Battery
To clean battery and terminals
Remove terminal guard.
When it is necessary to raise the mower for
any repair or service, use jackstands to
provide adequate support.. DO NOT rely on
hydraulic or mechanical jacks
,_ WARNING
Disconnect the BLACK battery cable first, then the RED battery cable and remove the battery.
_. Rinse the battery with ptain water and dry,. ,_ WARNING I
Clean terminals and battery cable ends with wire brush until shiny, The battery contains sulfudc acid and |
> Coat terminals with grease or petroleum jelly electrolytes which are poisonous and
,_ Reinstall battery corrosive: I
I
Reconnect the battery cables
CHARGING TIPS
•To avoid a battery explosion, never attempt to charge a frozen battery.
•Warning: Gel and AGM (Absorbed Glass Mat) batteries require a voltage-limited charger. Charging a
Gel or AGM battery on a typical shop charger, even one time, may greatly shorten its life.
•Important: Never overcharge battedes_ Excessive charging will shorten battery life.
-Prior to charging, read the manufacturer's instructions for proper charger hook-up and user
•Turn off charger prior to hook-up to avoid dangerous sparks,. PROTECT YOUR EYES!
-Warning: If the electrolyte is accessible, verify that plates are covered before beginning to charge. At the
end of charge, add distilled water as needed to bring levels to the proper height. If water is added, charge
for an additional 30 minutes to mix,. If electrolyte levels are low but battery is not accessible, remove
battery from service. I 0
-Themaximumchargeratein amperesshouldbe nomorethan I/3 ofthe battery'sreservecapacity
minuterating.Ifthe terminalvoltageexceeds16.0voltswhilecharging,reducethechargerate,,
•Continuechargingand reducethe rate asneededuntila2 hourperiodresultsinno increasein voltageor
decreaseincurrenL
Ifviolentgassingorspewingofelectrolyteoccurs,or thebatterycasefeels hotto thetouch,temporarily
reduceor haltcharging_
VOLTAGE
.................. STATE , , ,
STANDARD
BATTERY
6V 12V
OF MAX]MUM RATE AT
CHARGE
APPROX BATTERY CHARGING TIME *
TO FULL CHARGE AT 80°Ff27°C
50 AMPS 30 AMPS 20 AMPS 10 AMPS
6.3 t2.6
......612................12.4
6.1 12.2
6 12
5,9 i 1.8
100%
75%
5O%
25%
O%
20 MIN. 35 MIN. 48 MIN. 90 MIN.
45 MINI 75 MIN. 95MIN. 180 MIN.
65 MIN. 115MIN. 145 MIN. 280 MIN.
85 MtN, 150MIN. 195 MIN. 370 MIN.
* Test wet batteries every 4-6 months iar'ge:if necessary.
Always test and charge if necessary before installation°
CUSTOMER RESPONSIBILITIES/SPECIFICATIONS
V-Belts
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary_ Replace belts if they
begin to slip from wear,, SEE SPECIFICATION for belt part
numbers and SERVICE section of this manual for
instructions on how to replace the belt,,
Engine
REFER TO YOUR ENGINE OWNERS MANUAL
Overall Unit Care
> Reduce the dsk of fire by removing grass, leaves, and otl
debris that may have accumulated on the machine. Allow the
machine time to cool before cleaning or putting it in storage.
>Wash mower periodically° Clean above and below deck..
>Keep all electrical connections clean and tight..
Drivinq and Transport
on Public Roads
>Check applicable road traffic regulations before driving
and transporting on public roads,
>if the machine is transported, you should always use
approved fastening equipment and ensure that the
machine is well anchored°
>The cutting deck should also be lowered to the lowest
positionand the parking brake engaged,,
FULL CHARGE
,SPECIFICATIONS ..................
GASOLINE CAPACITY
AND TYPE
OIL TYPE (SPI-SF-S.J):
SPARK PLUG
GROUND SPEED
TIRE SIZE
TIRE PRESSURE
BATTERY
HYDRO Bolt Torque
B_LADE BOLT TORQUE
CUTTING HEIGHT
CU_ING WIDTH
PARKING BRAKE
FRONT AXLE
SEAT
TRANSMISSION
DECK LIFT Electric Actuator
UNIT MEASUREMENTS
DUAL 5..0 GAL TANKS
UNLEADED REGULAR
SEE ENGINE MANUAL
SEE ENGINE MANUAL
0- 8 mph
FRONT: 13 x 6.5 x 6
REAR: 23x10.5x12
FRONT; 28 psi Max
REAR: 20 psi Max
12V ! Heavy Duty 275 CCA
Type U 1L
27+-3ftlbs
35 ft lbs
15"-5"
66" - 3 Mulching Blade System
Spring Assisted
Pivoting
15" Back wl Arrn Rest
6" Adjustable Slide
Air Ride Suspension With Lumbar
Support
Commercial Grade Eaton Hydrostatic
LENGTH: 70"
WIDTH: 66 1/4 _
IncludingDeck
WEIGHT: 950Ibs
11
CUSTOMER RESPONSiBiLITIES
MAINTENANCE SCHEDULE
Check Brake
Operation
Check Tire
Pressure
Check Operator
Presence
Parking Brake
Check for Loose
Fasteners
SharpenlReplace
Mower Blades
Check Battery
Clean Battery &
Terminals
Check Belts
Before
Each 8 Hours
Use
X X
X X
X
X
X
25 Hours
X3
X
X
50 Hours
100 Hours
X
......... 1 ....................
X
Season
Before
Storage
X
X
X
Check Engine Oil
Change Engine Oil
w! filter
Change Engine Oil
wlo filter
Replace Oil Filter
Clean Air Filter
inspect Muffler
Clean Engine
Cooling Fins
Replace Spark Plug
Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions
X X
Xl,2
X1,2
X1,2
X2
X
X2
X X
X
3 - Replace blades more often when mowing in sandy soil
12
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