Swisher ZT2766 Owner’s Manual

27 HP- 66" CUT
CELEBRATINGOVER60YEARSOFINNOVATION
1945-2008
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093
PHONE 660-747-8183 FAX 660-747-8650
I
Manufacturing quality lawn care equipment since 1945
OWNER'S MANUAL
STARTING SERIAL # TN108-01601
12530 Rev. 08-221
Made In The |
USA
LIMITED WARRANTY
The manufacturer's warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship for a period of two (2) years from the date of
purchase by the original consumer purchaser. We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship. This warranty is subject to
the following limitations and exclusions:
1) Engine Warranty All engines utilized on our products have a separate warranty extended to them by the individual engine manufacturer. Any
engine service difficulty is the responsibility of the engine
manufacturer and in no way is Swisher Mower Co., Inc. or its
agents responsible for the engine warranty. The Briggs &
Stratton Engine Service Hot-Line is 1-800-233-3723. The
Tecumseh Engine Service Hot-Line is 1-800-558-5402.
2) Commercial Use This product is not intended for commercial use and carries no commercial warranty,
3) Limitation
4) Exclusions
In the event you have a claim under this warranty, you must return the product to an authorized service dealer. All transportation charges, damage, or loss incurred during
transportation of parts submitted for replacement or repair under this warranty shall be
borne by the purchaser. Should you have any questions concerning this warranty, please contact us toll-free at 1-800-222-8183. The model number, serial number, date of
purchase, and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed.
This warranty applies only to products which have been
properly assembled, adjusted, and operated in accordance
with the instructions contained within this manual. This warranty does not apply to any product of Swisher Mower
Co., Inc., that has been subject to alteration, misuse,abuse, improper assembly or installation, shipping damage, or to normal wear of the product.
Excluded from this warranty are normal wear, normal
adjustments, normal maintenance, and battery*(see
battery section.)
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not
allow the limitation of consequential damages or limitations on how long an implied
warranty may last, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may have other rights, which vary from
state-to-state. This is a limited warranty as defined by the Magnuson-Moss Act of 1975.
2
INTRODUCTION ................. ;4
Before Operating ................ 4 Grass Height of Cut ............... 16
iiiii iiiii iiii
¸¸¸!¸¸¸¸¸¸¸8...................................................
Slope Operation ................. 8 19 ..................................................
CUSTOMER Hydro Belt Replacement. 20
RESPONSIBILITY .............. 1 o
Seat Adjustment .................. 21
Operator Presence ............. .,10
Tires ............................... 10
Blade Maintenance.. ........... .......................................................................................................i...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
T RO UB L ES HOOT ING ......... 33
MOWER IDENTIFICATION... 35
.................................................................................................................................................REPLAeEMENTP ...................................................
Engine.. 1 1 ..........................................................................................................................................................................................................
i
Overall Unit Care.. 1 1
.............. ......................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
..........................................................................................................................................................................SWISHER HISTORY ............ 38
; Transporting ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
..............................................................................Maintenance.. .................... ......................................................3............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
INTRODUCTION
Congratulations
Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the
greatest efficiency and rapid mowing of large areas. Conveniently located controls and dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to
the machine's performance.
This manual is a valuable document. Following the instructions for use, service,
maintenance, etc. can greatly increase the life-span of your machine.
General
In this operator's manual, left and right, backward and forward are used in relation to the normal operators position.
NOTE:
If you have never used a Zero Turn mower before, refer
Read Before Operating
to the Operation Controls section of this manual before attempting to operate one for the first time.
This machine is constructed only for mowing grass on lawns and other free and even
ground without obstacles. This machine is not intended for commercial use. The manufacturer's directions concerning operation, maintenance, and repairs must be
carefully followed.
This machine must only be operated, maintained, and repaired by persons that are familiar with the machine's special characteristics and who are well versed in safety
instructions.
Accident prevention regulations, other general safety regulations, occupational safety
rules, and traffic regulations must be followed without fail. Unauthorized modifications to the design of the machine may absolve the manufacturer
from liability for any resulting personal injury or property damage.
Read engine manufacturer's
operating and maintenance instructions.
Read and observe all safety
instructions on your mower and in the manual.
Check engine oil.
Know how to set the parking brake. Be sure mower blades are turned off-
PTO switch pushed down.
Know how to stop the engine - Turn key
to off
Know how to stop the unit - Return
control handles to neutral
Check fuel caps to sure that they
are in place.
4
INTRODUCTION
Uncrating & Assembly
TOOLS REQUIRED:
,/ 2 - ½" Wrenches or ½" Socket with drive ratchet ,/ Tire pressure gauge
,/ Nail bar or claw hammer ,/ Wire snips
To Remove The Mower From The Crate:
Dispose of top and side panels of the crate. Remove loose parts and packing material.
Cut any banding or strapping that may be holding the mower to the crate. Disengage spark plug wire and place where it cannot make a connection.
Raise the mower deck to its highest position. Install steering levers. Remove the bolts from the control arms on the mower. Align
the holes in the lever with the holes in the control arms and attach with the bolts provided.
Make sure both bolts on both handles are tight.
Disengage the parking brake by pushing the handles to their fully extended position. Open the transmission valves at the rear of the unit by pulling the release rods and
locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.
Carefully push the mower off the crate to a safe and level area. Check engine oil. All engines are filled with oil and tested at the factory. Verify oil
level and add if necessary before starting engine. SEE ENGINE OWNER'S MANUAL
Check the battery. If the battery is put into service after the "month & year" of the date on the battery, then it may need to be charged with a 12 volt charger for a minimum of 1 hour, but no more than 2 hours at a rate of 6 to 10 amps.
Attach battery cables to battery. Always attach the positive terminal first.
Close the transmission valves at the rear of the unit. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.
Reconnect spark plug wire.
Check tire pressure on all four wheels. REFER TO UNIT SPECIFICATIONS TABLE
5
SYMBOLS & DECALS
OD45- Warning Decal
Swisher Flag U.S.A.- OD39
Flying Debris Decal - OD43
Triangle Danger Decal - OD55
Key/PTO Decal- 10273
Throttle/Choke Decal - 10271
Notice Do Not Alter Wiring Decal- OD74
Operator Must Be Seated Decal- OD73
N(
Step Decal - OD 11
TO_RE[oWHEEL:
PgLLRODSON OR
EACHNDE_D LOCK
INTOPOSITION.
R£L_E _ O_RAlrE
MACHIN_NOR_L¥=
Hydro Release-
10280
Danger/Warning Decal- 10276
6
SAFETY INSTRUCTIONS
These instructions are for your safety. Read them carefully.
This Safety Alert Symbol indicates important messages in this manual. When
you see this symbol, carefully read the message that follows and be alert to the
possibility of personal injury.
General Use
Read all instructions in this operator's manual and on the machine before starting it. Ensure that you understand them and then abide by them.
_Learn how to use the machine and its controls safely and learn how to stop quickly. Also learn to recognize the safety decals.
Only allow the machine to be used by adults who are familiar
with its use.
Make sure nobody else is in the area of the machine when you start the engine, engage the drive, or run the machine.
_Stop the machine if someone enters the work area. _Clear the area of objects such as stones, toys, steel wire, etc.
that may become caught in the blades and thrown out.
_Do Not Use this machine without the Discharge
Chute in place.
Stop the engine and disconnect the spark plug before cleaning
the discharge deck.
NOTE:
If you have never used a Zero Turn
mower before, refer to the Operation Controls section of this manual before
attempting to operate one for the first time.
Never take passengers. The machine is only intended for use
by one person.
Always look around before and during reversing maneuvers. Slow down before turning. Shut down the mower deck when not mowing. Be careful when rounding fixed objects, so that the blades do
not hit them.
Only operate the machine in daylight or other well-lit
conditions.
Keep the machine a safe distance from holes or other
irregularities in the ground.
Never use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medications that can affect your vision, judgment, or coordination.
Beware of traffic when working near or crossing a road.
Never leave the machine unsupervised with the engine running. Always shut down the blades, engage the parking brake, stop the engine, and remove the ignition key before leaving the machine.
Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age
of the user.
Make sure that you have first aid equipment close at hand
when using the machine.
Never use the machine when barefoot. Always wear protective
shoes or boots.
7
SAFETY INSTRUCTIONS
General Use Continued...
Always wear approved protective glasses or a full visor when
assembling or driving.
Ear Protection is recommended
Never wear loose clothing that can get caught in moving parts.
Children
>. Serious accidents may occur if you fail to be on guard for children in
the area of the machine. Children are often attracted to the machine and
mowing work. Never assume that children will stay put where you last saw
them.
>. Keep children away from the mowing area and under close supervision by another adult.
Shut off the machine if children enter the work area.
Never allow a child to ride with you. Never allow children to operate the machine.
>. Be extra cautious near corners, bushes, trees, or other objects that block your view.
Remember
The operator is responsible for avoiding dangers or accidents.
WARNING
When using the machine,
approved personal protective equipment shall
be used. Personal protective equipment
cannot eliminate the risk of injury, but it will reduce the degree of injury if an
accident does occur. Ask
your retailer for help in
choosing the right equipment.
Slope Operation
Remove obstacles such as stones, tree branches, etc. Mow up and down, not side to side. Never drive the rider on terrain that slopes
more than 10 degrees.
Avoid starting or stopping on a slope. If the tires begin to slip, shut down the
blades and drive slowly down the slope.
Always drive evenly and slowly on slopes.
Make no sudden changes in speed or direction.
Avoid unnecessary turns on slopes, and if it proves necessary, turn slowly and
gradually downward, if possible.
Watch for holes, ruts, or bumps. On uneven terrain, the machine can tip more
easily. Long grass can hide obstacles.
Drive slowly and use small movements of the steering controls. Do not mow wet grass. It is slippery, and the tires can loose their grip, so that
the machine slides.
Do not try to stabilize the machine by putting a foot on the ground.
Remember
The operator is responsible for avoiding dangers or
accidents.
8
MOWING SAFETY
WARNING - Petrol is highly flammable.
- store fuel in containers specifically designed for this purpose;
- refuel outdoors only and do not smoke while refueling;
- add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine
is running or when the engine is hot.
- if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and
avoid creating any source of ignition until petrol vapors have dissipated;
- replace all fuel tanks and container caps securely.
Replace faulty silencers;
before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn
or damaged. Replace worn or damaged blades and bolts in sets to preserve balance;
on multi-bladed machines, take care as rotating one blade can cause other blades to rotate.
MAINTENANCE AND STORAGE
Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition;
never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or
spark;
allow the engine to cool before storing in any enclosure;
to reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass,
leaves, or excessive grease;
check the grass catcher frequently for wear or deterioration;
replace worn or damaged parts for safety;
if the fuel tank has to be drained, this should be done outdoors.
when machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical
lock is used.
TRAINING All drivers should seek and obtain professional and practical instruction. Such instruction should emphasize:
the need for care and concentration when working with ride-on machines;
control of a ride-on machine sliding on a slope will not be regained by the application of the brake. The main
reason for loss of control are:
i) insufficient wheel grip; ii) being driven too fast; iii) inadequate braking; iv) the type of machine is unsuitable for its task;
v) lack of awareness of the effect of ground conditions, especially slopes; vi) incorrect hitching and load distribution.
OPERATION
Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect;
when using any attachments, never direct discharge of material toward bystanders nor allow anyone
near the machine while in operation;
never operate the machine with defective guards, or without safety protective devices in place;
do not change the engine governor settings or over speed the engine. Operating the engine at excessive
speed can increase the hazard of personal injury;
disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the
ignition key:
- before clearing blockages or unclogging chute;
- before checking, clearing or working on the machine;
- after striking a foreign object. Inspect the machine for damage and make repairs before restarting and
operating the equipment;
- if the machine starts to vibrate abnormally (check immediately);
stop the engine and disengage drive to attachment:
- before refueling;
- before removing the grass catcher;
- before making height adjustment unless adjustment can be made from the operator's position
9
CUSTOMER RESPONSIBILITIES
Operator Presence System
Be sure the operator presence and interlock systems are working properly. If your mower does not function as
described, repair the problem immediately.
The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement
- See OPERATION FEATURES section of this manual) switch is disengaged (pressed down). When the engine is running, the operator should never leave the seat without first setting the parking
brake and shutting off the engine.
When the engine is running and the PTO switch is engaged, any attempt by the operator to leave
the seat without first disengaging the PTO switch, should shut off the engine.
When the engine is running and the control levers are rotated in, the operator should never attempt
to leave the seat without rotating the control levers out, shutting off the engine and engaging the parking brake.
_The PTO switch should never engage without the operator on the seat.
Tires
Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section) Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
Blade Maintenance
CAUTION
Stop engine and remove ignition key for safety. Disconnect spark plug wire. Wear heavy, thick gloves when holding onto blade. Avoid the sharp edge of the blade.
For best results, mower blades must be kept sharp. Replace bent or damage blades.
Safely raise front of mower. SEE WARNING Hold or block blade from turning.
Loosen blade nut and remove blade. Replace blade, (SEE SPECIFICATIONS).
Battery
To clean battery and terminals
Remove terminal guard.
When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support. DO NOT rely on hydraulic or mechanical jacks
_i, WARNING
_Disconnect the BLACK battery cable first, then the RED battery cable and remove the battery.
Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until shiny. Coat terminals with grease or petroleum jelly Reinstall battery
The battery contains sulfuric acid and
electrolytes which are poisonous and corrosive.
WARNING
Reconnect the battery cables
10
CHARGING TIPS
To avoid a battery explosion, never attempt to charge a frozen battery.
Warning: Gel and AGM (Absorbed Glass Mat) batteries require a
voltage-limited charger. Charging a Gel or AGM battery on a typical shop charger, even one time, may greatly shorten its life.
Important: Never overcharge batteries. Excessive charging will
shorten battery life.
Prior to charging, read the manufacturer's instructions for proper
charger hook-up and use.
Turn off charger prior to hook-up to avoid dangerous sparks. PROTECT YOUR EYES!
Warning: If the electrolyte is accessible, verify that plates are
covered before beginning to charge. At the end of charge, add distilled water as needed to bring levels to the proper height. If
water is added, charge for an additional 30 minutes to mix. If electrolyte levels are low but battery is not accessible, remove
battery from service.
The maximum charge rate in amperes should be no more than 1/3
of the battery's reserve capacity minute rating. If the terminal voltage exceeds 16.0 volts while charging, reduce the charge rate.
Continue charging and reduce the rate as needed until a 2 hour period results in no increase in voltage or decrease in current.
If violent gassing or spewing of electrolyte occurs, or the battery
case feels hot to the touch, temporarily reduce or halt charging.
VOLTAGE
STANDARD
BA-I-I'ERY
6V 12V
6.3 12.6 100% FULL CHARGE
6.2 12.4 75% 20 MIN. 35 MIN. 48 MIN. 90 MIN.
6.1 12.2 50% 45 MIN. 75 MIN. 95 MIN. 180 MIN. 6 12 25% 65 MIN. 115 MIN. 145 MIN. 280 MIN.
5.9 11.8 0% 85 MIN, 150 MIN. 195 MIN. 370 MIN.
STATE
OF
CHARGE
APPROX. BAqq-ERY CHARGING TIME *
TO FULL CHARGE AT 80°F/27°C
MAXIMUM RATE AT
50 AMPS 30 AMPS 20 AMPS 10 AMPS
* Test wet batteries every 4-6 months and recharge if necessary. Always test and charge if necessary before installation.
CUSTOMER RESPONSIBILITIES/SPECIFICATIONS
V-Belts
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary.
Replace belts if they begin to slip from wear. SEE SPECIFICATION for belt part numbers and
SERVICE section of this manual for instructions on how to replace the belt.
En,qine
REFER TO YOUR ENGINE OWNERS MANUAL
Overall Unit Care
Reduce the risk of fire by removing grass, leaves, and other debris that may have accumulated on the
machine. Allow the machine time to cool before cleaning or putting it in storage. _Wash mower periodically. Clean above and below deck. _Keep all electrical connections clean and tight.
Drivinq and Transport on Public Roads
_Check applicable road traffic regulations before driving and transporting on public roads.
If the machine is transported, you should always use approved fastening equipment and ensure that the
machine is well anchored.
_The cutting deck should also be lowered to the lowest position and the parking brake engaged.
GASOLINE CAPACITY
AND TYPE
OIL TYPE (SPI-SF-SJ): SPARK PLUG
GROUND SPEED TIRE SIZE
TIRE PRESSURE
BATTERY
HYDRO Bolt Torque BLADE BOLT TORQUE
CUTTING HEIGHT CUTTING WIDTH
PARKING BRAKE
FRONT AXLE SEAT
TRANSMISSION
SPECIFICATIONS
DUAL 2.0 GAL TANKS UNLEADED REGULAR
SEE ENGINE MANUAL
SEE ENGINE MANUAL
0 - 6 mph FRONT: 4.10x3.5-5 5!8 Bearing
REAR: 18 X 9.5 X 8
FRONT: 50 psi Max REAR: 22 psi Max
12V ! Heavy Duty 275 CCA Type U 1L
27 + - 3 ft. Ibs 35 ft. Ibs
1.5"-5"
66" - 3 Mulching Blade System
Spring Assisted
Pivoting 15" Back w! Arm Rest
6" Adjustable Slide
Commercial Grade Eaton Hydrostatic
DECK LIFT UNIT MEASUREMENTS
Spring Assisted LENGTH: 70"
WIDTH: 66 'A....
Including Deck WEIGHT: 600 Ibs
11
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
Before
Each 8 Hours 25 Hours 50 Hours 100 Hours Season Use Storage
Check Brake X X Operation
Check Tire X X Pressure
Check Operator X Presence
Parking Brake X
Check for Loose X X X Fasteners
Sharpen/Replace X3 Mower Blades
Check Battery X X
Clean Battery & X X Terminals
Before
Check Belts X
Check Engine Oil X X
Change Engine Oil Xl,2
w/filter
Change Engine Oil Xl,2
w/o filter
Replace Oil Filter Xl,2
Clean Air Filter X2
Inspect Muffler X
Clean Engine X2 Cooling Fins
Replace Spark Plug X X
Replace Fuel Filter X
1 - Change more often when operating under a heavy load or in high ambient temperatures 2 - Service more often when operating in dirty or dusty conditions 3 - Replace blades more often when mowing in sandy soil
12
FEATURES
OPERATION
.
Throttle Control- Used to control
Engine Speed
.
Hour Meter- Indicates hours of operation
.
Choke Control- Used when starting a cold engine
.
PTO Switch - Used to engage or disengage the deck blades
.
Ignition Switch - Used to start or stop the engine
.
Deck Lift Handle - Used to raise and lower the cutting deck
.
Control Levers - Sets the speed of the
mower in both the forward and reverse
directions and also turns the mower.
.
Hydro Bypass - Engages transmissions for normal operation and disengages
transmissions for pushing or pulling the unit
.
Fuel Tanks - Dual 2.0 gal fuel tanks
10.
Seat Slide
11.
Battery
12.
Pivoting Front Axle
13.
Discharge Chute
SEE DETAILS PAGE
13
FEATURES
OPERATION
.
Throttle Control- Used to control Engine Speed
.
Hour Meter- Indicates hours of operation
.
Choke Control- Used when starting a cold engine
.
PTO Switch - Used to engage or disengage the deck blades
.
Ignition Switch - Used to start or stop the engine
.
Deck Lift Handle - Used to raise and lower the cutting deck
.
Control Levers - Sets the speed of the
mower in both the forward and reverse
directions and also turns the mower.
.
Hydro Bypass - Engages transmissions for normal operation and disengages
transmissions for pushing or pulling the unit
.
Fuel Tanks - Dual 2.0 gal fuel tanks
10.
Seat Slide
11.
Battery
12.
Pivoting Front Axle
13.
Discharge Chute
SEE DETAILS PAGE
li4
FEATURES
OPERATION
Left Control Panel
Right Control Panel
.
Throttle Control- Used to control Engine Speed
.
Hour Meter- Indicates hours of operation
.
Choke Control- Used when starting a cold engine
.
PTO Switch - Used to engage or disengage the deck blades
.
Ignition Switch - Used to start or stop the engine
.
Deck Lift Handle - Used to raise and lower the cutting deck
Rear of Unit
15
7.
Control Levers - Sets the speed of the mower in both the forward and reverse
directions and also turns the mower.
.
Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit
.
Fuel Tanks - Dual 2.0 gal fuel tanks
10.
Seat Slide
11.
Battery
12.
Pivoting Front Axle
13.
Discharge Chute
OPERATION
Starting
Operator must be sitting in the seat. Control handles must be in the neutral
(outward) position. PTO must be in the disengage position (pushed down).
Set choke (if needed), turn key and release as soon as engine starts. Adjust
throttle to half and shut choke off.
Be sure all people are clear of the area. Set engine RPM to maximum and then
engage the blades.
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
Grass Height & Cutting Suggestions
Do not attempt to cut wet grass
The average lawn should be cut to 2 ½" during the cool season and to over 3"
during the hot months. For healthier and better looking lawns, mow often and after
moderate growth.
As a rule, never cut more than 1/3 of the total grass blade length. Correct
mowing height can reduce weeds and lawn disease.
this manual before attempting to operate one for the first time.
For best performance, grass over 6 inches in height should be mowed twice.
The first cut should be set relatively high and the second set to the desired height.
16
OPERATION
Controls
Be familiar with all controls, their functions and how to operate them before
starting the machine.
_Motion control levers on each side of the console control the direction of
movement. SEE FIGURE BELOW
Control Handles
Neutral Position Slow Forward Fast Forward
90 Degree Right Turn 90 Degree Left Turn
360 Degree Right Turn 360 Degree Left Turn
Note: The pressure required to operate the mower is very slight
Slow Reverse
NOTE:
If you have never used a Zero
Turn mower before, refer to the Operation Controls section of this manual before attempting
to operate one for the first time.
17
SERVICE & ADJUSTMENTS
Adiustinq The Cuttinq Heiqht
Push out on the Deck Lift Handle and raise or lower the deck to the desired position. Position 1 is the lowest setting and Position 8 is the highest position The cutting range is from approximately 1 ½" to approximately 5"
Deck Levelinq
TOOLS REQUIRED:
,/ 2 - ½" Wrenches or ½" Socket with drive ratchet
Lower the cutting deck down to the lowest position (position 1) Loosen the nuts on the top side of the deck hanger brackets (3 places) where the lift chains attach to. With all three loose on top of the brackets the deck should now set on the ground resting on the roller
wheels.
Tighten the nuts on the top of the lift brackets making sure that all three lift chains are pulled tight. Lift deck using the deck lift handle to the desired position
Parkinq Brakes
,/The Swisher ZT2766 is equipped with An Automatic Parking Brake system on each control handle. ,/When the control handles are in the out most position the parking brakes are on. ,/Adjustment for the system is located on the ends of the brake cable at the hydro pan &frame. ,/Raise the rear wheels off the ground ,/Disengage the hydro to be adjusted with the hydro release handle at the rear of the unit. ,/Adjust so that the brake is not on when the handles are in the operator position. The wheel should
turn freely.
,/The wheel should not turn when the handle is moved to the engaged or outward position. ,/To tighten the brake, turn the adjustment nuts towards the end of the cable ,/Recheck adjustment with control handle ,/Lower unit back to the ground ,/Reengage the hydro at the rear of the unit
,_ WARNING
When it is necessary to raise the mower for any repair or service, use jackstands to provide
adequate support. DO NOT rely on hydraulic or mechanical jacks
18
SERVICE & ADJUSTMENTS
Deck Belt Routing & Replacement
Removal
,/Disconnect spark plug wire ,/Apply parking brake
,/Lower the deck to its lowest position ,/Remove the belt covers
,/Disconnect tension idler
Replacement
,/Install new belt by placing it around
the deck pulleys. Refer to routing diagram below.
,/The belt will be loose at this time ,/Tightly secure the belt tension back
to its original position
,/Roll the belt over the top of the deck pulleys ,/Remove belt
Front of Unit
,/Reinstall the belt covers ,/Reconnect spark plug wire
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
19
SERVICE & ADJUSTMENTS
Hydro Belt Routing & Replacement
Removal
,/Disconnect spark plug wire ,/Apply parking brake
,/Disconnect wiring from electric clutch ,/Remove clutch stop weldment (9973TK)
,/Remove the engine to deck belt ,/Disconnect idler spring
,/Disconnect tension idler ,/ Remove belt from the engine pulley and from
the Hydro pulleys
Replacement
,/Install new belt by placing it around the engine pulley and the hydro pulleys. Refer to routing diagram
below.
,/The belt will be loose at this time
,/Tightly secure the belt tension back to its original position
,/Reinstall the belt from the engine to the deck
,/Reconnect wiring to the electric clutch
Idler Pulley
Engine Pulley
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
2O
Engine to Deck Belt
SERVICE & ADJUSTMENTS
Removal
,/Apply parking brake ,/Lower the deck to its lowest position
,/ Disconnect tension idler ,/ Remove belt from the mower deck and the
electric clutch
Replacement
,/Install new belt by placing it around
the electric clutch and route it through the idler and around the deck pulley.
Refer to routing diagram below.
,/The belt will be loose at this time ,/Tightly secure the belt tension back
to its original position
Seat Adjustment
,/The Swisher ZT2766 is equipped with a 6" range sliding seat. ,/Release the tension on the seat adjustment lever by pushing
the yellow tip lever to the left. See features section in this
manual ,/Using your own weight, slide the seat to the desired position
,/Release the lever
Travel Reduction Adjustment (Ref. Page 29)
,/To improve the tracking of the Swisher ZT2766 the speed of one of the rear wheels needs
to be decreased. If the ZT2766 pulls to the right the left wheel will need to decrease speed
and if pulling to the left the right wheel will need to decrease speed. ,/To decrease the speed in one of the rear wheels turn the bolt (item 16) counter clockwise.
This will limit travel of the handle. Ensure after the bolt has been moved that the nuts holding the bolt in place are securely tightened.
21
WIRING HARNESS
HOUR METER
WHITE
+
LARGE
RED
_RGE
RED
GREE|J GREEH
NEUTRAL SWITCHES
p.IHITE
SEATSWITCH
RED
GREEfl
PLUG
EI'JGIREPLUG
RED
FrO SW
LIG
GRAY
BLACK
t0 AMP
FUSE
GREEN
BLACK
E
IGHITIO|| SW
MITE
!
.iP
WARNING
When it is necessary to raise the mower for any repair or service, use jackstands to
provide adequate support. DO NOT rely on hydraulic or mechanical jacks
PARTS BREAKDOWN
Item# Description Part#
1 Screw-1/4-14X.38"ST 26X229
2 Solenoid-3Pole 1002004 3 Bolt- Sen.Flange,5t16-18X1GR5ZY 10548
4 Linkage-Steering'9"X1.25" 14032 5 Bushing 14029
6 Plate- Lock A/Turret 9922
7 Screw-.312-18X.75 26X249
8 Tab-Linkage 14030 9 Bolt-Sen"Flange,5/16-18X11/4ZYGr5 NB253
10 Plate-LiftSupport,Right 9937 11 Nut- Nyloc5/16-18ZY NB181 12 Plate-LiftSupport,Left 9936
13 Deck- LiftWeldment 12838 14 Bolt- 5/16-18X2 1/2HCCGR5ZY NB138
15 Cover-Handle,Front 9941 16 Washer-SAEFlat5/16ZY NB275
Item# Description Part# 17 Spring-DeckLiftHandle 10535
18 Bolt-5/16-18X3GR2ZY NB563 19 Handle-HeightAdjustWeldment 9952
20 Grip-Handle 7826 21 Screw-.312-18X75 26X249
22 aott-SerrFlange,5/16-18X1l/4ZVer5NB253 23 Nut-SerrFlange5/16-18ZYCaseHrd NB170
24 Chain-DeckHangerSevenLinks 13352 25 Bushing-LatchPin 7839Z
26 aolt-5/16-18X11/2HCCGR5ZYNB505 27 Strap-Linkage 12878
DETAIL D
SCALE f 3
DETAIL B
SCALE 1 "3
o
o
o
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