Swisher ZT2460 User Manual

ZT2460

24 HP – 60” CUT

CELEBRATING 60 YEARS OF INNOVATION

1945 -2005

1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093

PHONE 660-747-8183 FAX 660-747-8650

Manufacturing quality lawn care equipment since 1945

OWNER’S MANUAL

STARTING SERIAL # L505-040001

10277 Rev 05-010

Made In The

USA

LIMITED WARRANTY

The manufacturer’s warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship for a period of two (2) years from the date of purchase by the original consumer purchaser. We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship. This warranty is subject to the following limitations and exclusions:

1) Engine Warranty All engines utilized on our products have a separate warranty extended to them by the individual engine manufacturer. Any engine service difficulty is the responsibility of the engine manufacturer and in no way is Swisher Mower Co., Inc. or its agents responsible for the engine warranty. The Briggs & Stratton Engine Service Hot-Line is 1-800-233-3723. The Tecumseh Engine Service Hot-Line is 1-800-558-5402.

2) Commercial Use This product is not intended for commercial use and carries no commercial warranty.

3) Limitation This warranty applies only to products which have been properly assembled, adjusted, and operated in accordance

with the instructions contained within this manual. This warranty does not apply to any product of Swisher Mower Co., Inc., that has been subject to alteration, misuse, abuse, improper assembly or installation, shipping damage, or to normal wear of the product.

4) Exclusions Excluded from this warranty are normal wear, normal

adjustments, and normal maintenance.

In the event you have a claim under this warranty, you must return the product to an authorized service dealer. All transportation charges, damage, or loss incurred during transportation of parts submitted for replacement or repair under this warranty shall be borne by the purchaser. Should you have any questions concerning this warranty, please contact us toll-free at 1-800-222-8183. The model number, serial number, date of purchase, and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed.

THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may have other rights, which vary from state-to-state. This is a limited warranty as defined by the Magnuson-Moss Act of 1975.

CONTENTS

…

LIMITED WARRANTY………. INTRODUCTION………………

General………………………… 4 Starting………………………. 19

Before Operating………………… 4 Grass Height of Cut…………. 19

Uncrating & Assembly………. 5 Controls………...……..……… 20

SYMBOLS & DECALS………. SAFETY INSTRUCTIONS….

General use and safety rules… 8 Deck Level………………… 21

Slope Operation……………… 10 Deck Belt Repl acement…. 22

Children Safety……………… 10 Hydro Belt Replacemen t…. 23

4 Features……………………… 16

8 Adjusting Deck Height……. 21

OPERATION………………..……

SERVICE & ADJUSTMENTS..

SPECIFICATIONS………….. CUSTOMER

RESPONSIABLITY…………

Operator Presence ………. 12

Tires………………………….. 12

Blade M ain tenance………… 13

Battery………………………… 13

V-belts………………………. 14

Engine………………………. 14

11 Seat Adjustment………….. 24

Parking Brakes…………… 25

WIRING SCHEMATIC………

PARTS BREAKDOWN………

TROUBLESHOOTING……….

MOWER IDENTIFICATION….

REPLACEMENT PARTS……

MAINTENCE LOG……………

SWISHER HISTORY………..

Overall Uni t Care………….... 14

Transporting Safety………… 14

Maintenance……….………… 15

INTRODUCTION

Introduction Congratulations

Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the greatest efficiency and rapid mowing of large areas. Conveniently located controls and dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to the machine’s performance.

This manual is a valuable document. Following the instructions for use, service, maintenance, etc. can greatly increase the life-span of your machine .

General

In this operator’s manual, left and right, backward and forward are used in relation to the normal operators position.

NOTE:

If you have never used a Zero Turn mower before, refer to the Operation Controls section of this manual before

Read Before Operating

attempting to operate one for the first time.

This machine is constructed only for mowing grass on lawns and other free and even ground without obstacles. This machine is not intended for commercial use. The manufacturer’s directions concerning operation, maintenance, and repairs must be carefully followed.

This machine must only be operated, maintained, and repaired by persons that are familiar with the machine’s special characteristics and who are well ver sed in safety instructions.

Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be followed without fail.

Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage.

¾ Read engine manufacturer’s operating and maintenance instructions.

¾ Read and observe all safety instructions on your mower and in the manual

¾ Check engine oil. ¾ Check fuel caps to sure that they

are in place.

¾Set control handles outward – setting parking brake

¾ Be sure mower blades are turned off – PTO switch pushed down.

¾ Know how to stop the engine – Turn key to off

¾ Know how to stop the unit – Return control handles to neutral

INTRODUCTION

Uncrating & Assembly

TOOLS REQUIRED:

9 2 - ½” Wrenches or ½” Socket with drive ratchet 9 Tire pressure gauge 9 Nail bar or claw hammer 9 Wire snips

To Remove The Mower From The Crate

¾ Dispose of top and side panels of the crate. ¾ Remove loose parts and packing material ¾ Cut any banding or strapping that may be holding the mower to the crate. ¾ Disengage spark plug wire and place where it cannot make a connection. ¾ Raise the mower deck to its highest pos ition.. ¾ Disengage the parking brakes by placing the handle controls in the upright position. ¾ Open the transmission valves at the rear of the unit by pulling the release rods and

locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.

¾ Carefully push the mower off the crate to a safe and level area. ¾ Check engine oil. All engines are filled with oil and tested at the factory. Verify oil level

and add if necessary before starting engine. SEE ENGINE OWNER’S MANUAL ¾ Check the battery. If the battery is put into service after the “month & year” of the date

on the battery, then it may need to be charged with a 12 volt charger for a minimum of 1 hour, but no more than 2 hours at a r a te of 6 to 10 amps.

¾ Attach battery cables to battery. Always attach the positive terminal first. ¾ Install steering levers. Remove the bolts from the control arms on the mower. Align

the holes in the lever with the holes in the control arms and attach with the bolts provided.

Make sure both bolts on both handles are tight. ¾ Close the transmission valves at the rear of the unit. SEE INSTRUCTION DECAL AT

THE REAR OF THE UNIT.

¾ Reconnect spark plug wire. ¾ Check tire pressure on all four wheels. REFER TO UNIT SPECIFICATIONS TABLE

SYMBOLS & DECALS

OD45- Warning Decal

Swisher Flag U.S.A.– OD39

Flying Debris Decal – OD43

Notice Do Not Alter Wiring Decal– OD74

Operator Must Be Seated Decal– OD73

Triangle Danger Decal – OD55

No Step Decal – OD11

Parking Brake Decal

SYMBOLS & DECALS cont.

Left - 10270

Parking Brake Decal Right - 10279

Key/PTO Decal - 10273

Hydro Release - 10280

Throttle/Choke Decal - 10271

Danger/Warning Decal - 10276

Decals Not Shown

OD99128 60” Deck White Decal 10275 ZT2460 Decal Small 10281 Height Adjust Decal 10542 Replacement Parts Decal 10274 Z-Max Decal OD99125 Medium Swisher Decal

SAFETY INSTRUCTIONS

Safety Instructions

These instructions are for your safety. Read them carefully.

This Safety Alert Symbol indicates important messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury.

General Use

¾ Read all instructions in this operator’s manual and on the machine before starting it. Ensure that you understand them and then abide by them.

¾Learn how to use the machine and its controls safely and learn how to stop quickly. Also learn to recognize the safety decals.

¾ Only allow the machine to be used by adults who are familiar with its use.

¾ Make sure nobody else is in the area of the machine when you start the engine, engage the drive, or run the machine.

¾Stop the machine if someone enters the work area.

¾Clear the area of objects such as stones, toys, steel wire, etc. that may become caught in the blades and thrown out.

¾Do Not Use this machine without the Discharge Chute in place.

NOTE:

If you have never used a Zero Turn mower before, refer to the Operation Controls section of this manual before attempting to operate one for the first time.

¾ Stop the engine and disconnect the spark plug before cleaning the discharge deck.

¾ Never take passengers. The machine is only intended for use by one person.

SAFETY INSTRUCTIONS

General Use Continued

¾Always look around before and during reversing maneuvers.

¾ Slow down before turning. ¾ Shut down the mower deck when not mowing. ¾ Be careful when rounding fixed objects, so that

the blades do not hit them. ¾ Only operate the machine in daylight or other

well-lit conditions. ¾ Keep the machine a safe distance from holes or

other irregularities in the ground. ¾ Never use the machine if you are tired, if you

have consumed alcohol, or if you are taking other drugs or medications that can affect your vision, judgment, or coordination.

¾ Beware of traffic when working near or crossing a road.

¾ Never leave the machine unsupervised with the engine running. Always shut down the blades, engage the parking brakes, stop the engine, and remove the ignition key before leaving the machine.

¾ Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.

Remember The operator is

responsible for avoiding dangers or accidents.

WARNING When using the

machine, approved personal protective equipment shall be used. Personal protective equipment cannot eliminate the risk of injury, but it will reduce the degree of injury if an accident does occur. Ask your retailer for help in choosing the right equipment.

¾ Make sure that you have first aid equipment close at hand when using the machine.

¾ Never use the machine when barefoot. Always wear protective shoes or boots.

¾ Always wear approved protective glasses or a full visor when assembling or driving.

¾ Ear Protection is recommended ¾ Never wear loose clothing that can get caught in

moving parts.

SAFETY INSTRUCTIONS

Slope Operation

¾ Remove obstacles such as stones, tree branches, etc. ¾ Mow up and down, not side to side. Never drive the rider on

terrain that slopes more than 10 degrees. ¾ Avoid starting or stopping on a slope. If the tires begin to

slip, shut down the blades and drive slowly down the slope. ¾ Always drive evenly and slowly on slopes.

Remember

¾ Make no sudden changes in speed or direction.

The operator is responsible for

¾ Avoid unnecessary turns on slopes, and if it proves necessary, turn slowly and gradually downward, if possible.

avoiding dangers or accidents.

¾ Watch for holes, ruts, or bumps. On uneven terrain, the machine can tip more easily. Long grass can hide obstacles.

¾ Drive slowly and use small movements of the steering controls.

¾ Do not mow wet grass. It is slippery, and the tires can loose their grip, so that the machine slides.

¾ Do not try to stabilize the machine by putting a foot on the ground.

Children

¾ Serious accidents may occur if you fail to be on guard for children in the area of the machine. Children are often attracted to the machine and mowing work. Never assume that children will stay put where you last saw them.

¾ Keep children away from the mowing area and under close supervision by another adult.

¾ Shut off the machine if children enter the work area. ¾ Never allow a child to ride with you. ¾ Never allow children to operate the machine. ¾ Be extra cautious near corners, bushes, trees, or other

objects that block your view.

SPECIFICATIONS

GASOLINE CAPACITY AND TYPE

TIRE SIZE

TIRE PRESSURE

BATTERY

TORQUE

DUAL 2.0 GAL TANKS UNLEADED REGULAR

SEE ENGINE MANUALOIL TYPE (SPI-SF-SJ): SEE ENGINE MANUALSPARK PLUG 0 – 6 mphGROUND SPEED FRONT: 4.10x3.5-5 5/8

Bearing REAR: 20 X 10 X 8

FRONT: 50 psi Max REAR: 22 psi Max

12V / Heavy Duty 275 CCA Type U1L

27 + - 3 ft. lbsHYDRO Bolt Torque 35 ft. lbsBLADE BOLT

CUTTING WIDTH

PARKING BRAKE

SEAT

TRANSMISSION

UNIT MEASUREMENTS

1.5” – 5”CUTTING HEIGHT 60” – 3 Mulching Blade

System Automatic - On Steering

Handles Pivoting FRONT AXLE Deluxe 18” Back w/ Arm

Rest 6” Adjustable Slide

Commercial Grade Eaton Hydrostatic

Spring AssistedDECK LIFT LENGTH: 70”

WIDTH: 60 ¼” “

Including Deck WEIGHT: 680 lbs

CUSTOMER RESPONSIBILITIES

Operator Presence System

Be sure the operator presence and interlock systems are working properly. If your mower does not function as described, repair the problem immediately.

¾ The engine should not start unless the parking brakes (handle controls) are engaged (rotated outward), the PTO (Blade Engagement – See OPERATION FEATURES section of this manual) switch is disengaged (pressed down), and the operator is on the seat.

¾ When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

¾ When the engine is running and the PTO switch is engaged, any attempt by the operator to leave the seat without first disengaging the PTO switch, should shut off the engine.

¾ When the engine is running and the control levers are rotated in, any attempt by the operator to leave the seat without rotating the control levers out, should shut off the engine.

¾ The PTO switch should never engage without the operator on the seat.

Tires

¾ Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)

¾ Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

¾ Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

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