Swisher ZT2350 User Manual

swisherinc.com
OWNER’S
MANUAL
MODEL NO.
ZT2350
“Z” SERIES
“Z” SERIES
“Z” SERIES“Z” SERIES
ZERO TURN HYDROSTATIC DRIVE
ZERO TURN HYDROSTATIC DRIVE
IMPORTANT Read and follow all Safety Precautions and Instructions before operating this equipment.
Rev. 05-353
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093
PHONE 660-747-8183 FAX 660-747-8650
ZERO TURN HYDROSTATIC DRIVEZERO TURN HYDROSTATIC DRIVE
Assembly Operation Service and Adjustment Repair Parts
Made In The
Manufacturing quality lawn care equipment since 1945
11847
USA
LIMITED WARRANTY
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The manufacturer’s warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship for a period of two (2) years from the date of purchase by the original consumer purchaser. We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship. This warranty is subject to the following limitations and exclusions:
1) Engine Warranty All engines utilized on our products have a separate warranty extended to them by the individual engine manufacturer. Any engine service difficulty is the responsibility of the engine manufacturer and in no way is Swisher Mower Co., Inc. or its agents responsible for the engine warranty. The Briggs & Stratton Engine Service Hot-Line is 1-800-233-
3723. The Tecumseh Engine Service Hot-Line is 1-800-558-5402.
2) Commercial Use This product is not intended for commercial use and carries no commercial warranty.
3) Limitation This warranty applies only to products which have been properly assembled, adjusted, and operated in accordance with the instructions contained within this manual. This warranty does not apply to any product of Swisher Mower Co., Inc., that has been subject to alteration, misuse, abuse, improper assembly or installation, shipping damage, or to normal wear of the product.
4) Exclusions Excluded from this warranty are normal wear, normal adjustments, and normal maintenance.
In the event you have a claim under this warranty, you must return the product to an authorized service dealer. All transportation charges, damage, or loss incurred during transportation of parts submitted for replacement or repair under this warranty shall be borne by the purchaser. Should you have any questions concerning this warranty, please contact us toll-free at 1-800-222-8183. The model number, serial number, date of purchase, and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed.
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may have other rights, which vary from state-to-state. This is a limited warranty as defined by the Magnuson-Moss Act of 1975.
TABLE OF CONTENTS
WARRANTY………………....….2
INTRODUCTION………………..3 SAFETY…………………………3-6 ASSEMBLY/OPERATION……..7-8 MAINTENANCE………………9-10
SERVICE / ADJUSTMENT……….…11-14 WIRING DIAGRAM ………………….15 PARTS BREAKDOWN……………...16-24 TROUBLESHOOTING………………..25 SLOPE GUIDE…………………………26
Thank you for choosing Swisher’s Zero Turn Rider Mower. Before operating
your mower, please read, understand and follow all of the safety precautions
and other instructions explained in this manual . As with all power equipment,
lawnmowers can be potentially dangerous if improperly used.
SAFETY PRECAUTIONS & DECALS
This Safety Alert Symbol indicates important messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury.
Read this manual completely. This machine can amputate hands and feet, and throw objects. Failure to observe the following safety instructions could result in serious injury or death.
Read the manual. Learn to operate this machine safely.
Always disconnect the spark plug wire and place the wire where it cannot contact the
spark plug, to prevent accidental starting the engine when setting up, transporting, adjusting or making repairs.
Keep all shields and guards in place.
Understand the speed, steering and stability of this machine. Know the positions and
operations of all controls before you operate this machine. Check all of the controls in a safe area before starting to work with this machine.
Allow only responsible adults who are familiar with these instructions to operate this machine. Never allow children to operate this machine.
Clear the area of objects such as rocks, toys, wire, etc. that can be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Be aware of the mower discharge direction and do not point at anyone. Stop the machine if anyone enters the mowing area. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children under the watchful care of another responsible adult.
No riders!
Do not put hands or feet near or under rotating parts. Keep clear of the discharge
opening at all times.
Do not mow in reverse. Always look down and behind before and during backing.
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The operation of any cutter can encounter foreign objects to be thrown into the eyes, resulting in severe eye damage. Always wear certified safety glasses or wide-vision safety goggles for over spectacles before starting any cutting machine and while operating such a machine.
The operation of any cutter produces sound waves that are damaging to the human ear. Ear protection is recommended.
CAUTION!
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw
them.
SLOPE OPERATION! ( See page 27 )
Do not operate on slopes greater than 15 degrees. Use extra caution when mowing on slopes. Operate self-propelled units up and down slopes. There is a significant risk of overturns when operating across slopes. If you feel uneasy on a slope then do not mow it.
Turn off the blades when not mowing. Before leaving the machine, turn off the blades and stop the engine.
Watch for traffic when operating near or crossing roadways.
Do not operate the mower if it has been dropped or damaged in any manner or if the
mower vibrates excessively. Excessive vibration is an indication of damage. Repair mower as necessary.
Dress properly. Do not operate the mower when barefoot or wearing open sandals.
Wear only solid shoes with good traction when mowing.
Never allow operation by untrained persons.
Do not operate the machine while under the influence of alcohol or drugs.
Operate self-propelled machines up and down slopes. There is significant risk of
overturns when operating across slopes. Avoid sudden turns. Operate walk-behind machines across slopes. There is a significant risk of slipping under a walk-behind machine when operating up and down slopes.
Never tamper with safety devices. Check their proper operation regularly.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before
restarting. Never make adjustments or repairs with the engine running. Mower blades are sharp and can cut. Wrap the blades or wear gloves, and use extra caution when servicing them. Do not operate at too fast a rate.
Do not mow close to ditches, embankments or drop-offs. An edge could collapse. A
mower wheel over the edge could suddenly turn the unit over.
Do not mow on wet grass if possible. Wet grass causes reduced traction and could cause
sliding. Do not park on a slope unless absolutely necessary.
Always chock or block wheels and set parking brake if parked on slope.
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Turn off the blades when not mowing. Before leaving the machine, turn off the blades
and stop the engine.
Watch for traffic when operating near or crossing roadways.
Do not operate the mower if it has been dropped or damaged in any manner or if the
mower vibrates excessively. Excessive vibration is an indication of damage. Repair mower as necessary.
Dress properly. Do not operate the mower when barefoot or wearing open sandals.
Wear only solid shoes with good traction when mowing.
Never allow operation by untrained persons.
Do not operate the machine while under the influence of alcohol or drugs.
Operate self-propelled machines up and down slopes. There is significant risk of
overturns when operating across slopes. Avoid sudden turns. Operate walk-behind machines across slopes. There is a significant risk of slipping under a walk-behind machine when operating up and down slopes.
Never tamper with safety devices. Check their proper operation regularly.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before
restarting. Never make adjustments or repairs with the engine running. Mower blades are sharp and can cut. Wrap the blades or wear gloves, and use extra caution when servicing them. Do not operate at too fast a rate.
Do not mow close to ditches, embankments or drop-offs. An edge could collapse. A
mower wheel over the edge could suddenly turn the unit over.
Do not mow on wet grass if possible. Wet grass causes reduced traction and could cause
sliding. Do not park on a slope unless absolutely necessary.
Always chock or block wheels and set parking brake if parked on slope.
WARNING: Hydraulic fluid can cause severe burns and penetrate skin causing
severe injury or death.
Do not step on mower deck when operating, dismounting or mounting the mower.
Never push or pull unit with another vehicle. Transmission damage will occur.
When transporting be sure to secure mower frame to transport vehicle. NEVER tie
down to moving parts or linkages which may become damaged or come loose.
NEVER transport mower while engine is running.
NEVER add fuel or remove gas cap while engine is running or hot.
NEVER store unit near an open flame such as a water heater or furnace.
NEVER modify or allow anyone to modify or alter any components or safety
devices.
ALWAYS keep mower clean and free of debris and grass clippings.
NEVER reverse battery cables. Electric shock will occur.
ALWAYS keep battery away from open flame and sparks. Explosive gases from
battery can cause serious injury or death.
ALWAYS wear safety glasses and protective gear when servicing the battery. Battery fluid contains sulfuric acid. Contact with battery acid on skin or clothing can cause severe chemical burns.
NEVER tip battery beyond a 45 degree angle in any direction.
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Danger/Warning Decal – OD99155
Ignition/PTO/Throttle Decal – OD99154
Ignition/PTO/Throttle Decal 50” Mower Only – OD99157
Swisher Flag U.S.A.– OD39
Parking Brake Decal – OD99152
50" Deck White Decal - OD99160
Height of Cut Decal - OD99153
Height Indicator Decal - OD99151
Notice Do Not Alter Wiring Decal– OD74
Triangle Danger Decal – OD55
Operator Must Be Seated Decal– OD73
Flying Debris Decal – OD43
No Step Decal – OD11
DECALS NOT SHOWN
Z 23.0/50" Decal – Front - 11843
Z 23.0/50" Decal – Right - 11845
Z 23.0/50" Decal – Left - 11844
Small Logo White Decal - OD99156Swisher Patent Decal - OD88
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UNCRATING/ASSEMBLY
Dispose of top and side panels of the crate.
Remove loose parts and packing material.
Cut any banding or strapping that may be holding the mower to the crate.
Disengage spark plug wire and place where it cannot make a connection.
Assemble the seat and clip wiring harness into the bottom of seat. NOTICE: Mower will not start unless the seat is connected to the wiring harness.
Raise mower deck to its highest position by turning the handle clockwise.
Set parking brake to Disengage.
Open transmission valves from behind by pushing-IN on each of the levers until they stop; rotate them to the locked (left) position. (See Page 14)
Carefully push the mower off the crate to a safe and level area.
Check engine oil. All engines are filled with oil and tested at the factory. Verify oil level and add if necessary before starting engine. (See Engine Owner’s Manual)
Check the battery. If battery is put into service after the “month & year” of the date on the battery, then it may need to be charged with a 12 volt battery charger for a minimum of 1 hour, but no more than 2 hours at a rate of 6 to 10 amps.
Attach battery cable(s) to battery.
Install steering levers. Align steering lever with holes in steering linkage on mower. Keep levers aligned with each other.
Reconnect spark plug wire.
OPERATING YOUR NEW ZERO TURN RIDER MOWER
CONTROLS
OPERATOR PRESENCE SYSTEM: This mower is equipped with an operator’s presence system. Any attempt to leave the seated position with the engine running, without first disengaging the PTO switch will cause the engine to shut off. Never get off the mower without placing the steering levers in the neutral position.
WARNING: Do not operate the machine unless the Operator’s Presence System is functioning as described.
PARKING BRAKE: Always set the parking brake before starting. The parking brake is located on the drivers left hand side. Engage the parking brake by pushing the lever rearward and down until lever locks into position. Be sure to release parking brake before operating the machine.
IGNITION: The ignition switch is located on the drivers right hand side toward the rear of the seat. The ignition switch has three positions: OFF, ON, START.
THROTTLE: The throttle\choke control is located on the drivers right hand side towards the front of the seat. For maximum performance and battery charging, operate mower at full throttle. When starting a cold engine, place lever forward in the full choke position. After start up, move throttle rearward to full throttle position. Move lever all the way to the rear for lowest setting before shutting off engine. The 50” Model has a push/pull choke mounted on the right side fender for easier cold weather starts. Pull out to choke (start) engine.
PTO SWITCH: The PTO, or Power Take Off switch is used to engage the blades of the mower. When the PTO switch is pulled out the blades will be engaged. When the PTO switch is pushed in the blades will be disengaged. The PTO switch must be pushed in to complete the Operator’s Presence System to start engine.
NEUTRAL LOCK: The steering levers must be in the outward and locked position for the mower to start. ( See page 11)
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MOWING
WARNING: Do not operate mower at too fast of a rate. Sudden movements forward and
backward at fast speeds can cause accidents resulting in personal injury.
Start out moving steering levers SLOWLY forward and backward until you learn to operate the unit. NOTE: This mower has been designed to be very maneuverable. Practice in open, flat areas is extremely necessary to become comfortable and efficient with the controls.
BEGIN TO MOW: Before starting the engine, set the desired deck height.
Start the mower engine.
Position the throttle lever about halfway and engage PTO switch. Reposition throttle lever to full throttle position.
Move steering levers forward to begin mowing.
CAUTION:
to do this will cause damage to the PTO belt.
STOPPING: Hydrostatic mowers use hydrostatic braking through the transmissions. To slow or stop the unit move the steering levers to the neutral position
STOPPING THE ENGINE: Move the throttle lever to slow position, allow engine to idle for 30 seconds and turn ignition to off position. CAUTION: Failure to position the ignition key to any position except off will cause discharge of the battery.
Always make sure the deck is not plugged with grass or other debris. Failure
STARTING MOWER
TO START: Position steering handles outward to neutral locked position. Engage parking brake. Extend throttle to full choke position. Start ignition and slide throttle lever back to full throttle position. Allow engine to warm up for 1 minute. Release parking brake. The ZT2350 has a remote choke assembly located on the right fender, behind the rider.
FORWARD MOVEMENT: Position steering handles inward to the drive position. To move the mower forward gently push both steering levers forward equal distance from the neutral position. The further you move the levers forward the faster you will travel. CAUTION steering levers have quick response timing.
BACKWARD MOVEMENT: To move the mower backwards, gently pull back on the steering levers the same distance from neutral. The further you pull back the faster you will travel. NOTE it is normal for the reverse speed to be less than the forward for easier turning.
TURNS: For left turn, move the right lever farther forward then the left. For right turn, move the left lever farther forward than the right. To obtain a tight turning radius, GENTLY reverse one lever and push the other lever forward. CAUTION: Aggressive turns can damage lawns. Do not make turns with the inside wheel stopped. It it better to keep both wheels turning slightly.
DECK HEIGHT ADJUSTMENT: To raise the mower deck up and down, simply rotate the lever located in front of the seat above the floor plate. Clockwise raises the deck. Counterclockwise lowers the deck. The deck is adjustable from 1 ½” to 3 ½”.
For best performance, tall grass should be mowed once in the highest position and once again at desired cut height. Never cut more than1/3 the height in one cutting.
ENGAGING BLADES: Operator must be seated for operation of blades. With engine to full throttle position, pull UP on PTO switch located between the throttle and the key switch. To disengage blades, push DOWN on PTO switch.
STOPPING ENGINE: Place both levers in the outward neutral locked position. Push PTO switch in to disengage. Place throttle lever to lowest setting and let idle for 30 seconds. Turn off ignition key and engage parking brake.
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MAINTENANCE SCHEDULE
INSPECT BEFORE EACH USE
Loose fasteners: Be sure all fasteners are at proper torque. Especially guards and blades.
Parking brake: If brake does not keep unit from rolling, brake must be adjusted or repaired.
Tires: Always check and maintain proper tire pressure (See tire sidewall for recommendation). Check for damage due to sharp rocks, objects or stumps.
Operator Presence System: The engine should not start unless the PTO switch is disengaged and the control levers are locked in the neutral position. Any attempt to leave the seated position with the PTO switch engaged will kill the engine.
Oil level: To prevent damage to engine, always check and maintain proper oil level. Never operate engine with the oil level below the add mark on the dipstick. Be sure to tighten the dipstick securely after inspection. Refer to engine manual for additional information.
INSPECT EVERY 8 HOURS
Proper cleaning: Remove any build up of grass, dirt or debris with a brush or cloth from engine, battery, deck and and transaxles. Do not use harsh chemicals or abrasives. Keep all painted surfaces and wheels free of oil and gasoline. Protect all painted surfaces with an automotive wax. Do not spray unit with water or store outdoors unprotected. Water can invade sealed bearings and reduce component life.
Do not spray water onto hydrostatic transmissions. This will
cause injection of water into the unit causing failure.
Air filter: The engine will not run properly with a dirty or damaged air filter. Check filter before starting the engine. Check for buildup of dirt or debris. Replace if bent, clogged, or damaged.
Oil level: To prevent damage to engine, always check and maintain proper oil level. Never operate engine with the oil level below the add mark on the dipstick. Be sure to tighten the dipstick securely after inspection.
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