OWNER’S
MANUAL
MODEL NO.
POL 14560
60” UNIVERSAL
Front/Rear Mount
TRAILMOWER
IMPORTANT
Read and follow all
Safety Precautions and
Instructions before
operating this
equipment.
Rev. 04-296
P.O. BOX 67, WARRENSBURG, MISSOURI 64093 PHONE 660-747-8183 FAX 660-747-8650
Manufacturing quality lawn care equipment since 1945
ONPOL14560
Assembly
Operation
Service and Adjustment
Repair Parts
Made In The
USA
LIMITED WARRANTY
The manufacturer’s warranty to the original consumer purchaser is: This product
is free from defects in materials and workmanship for a period of one (1) year
from the date of purchase by the original consumer purchaser. We will repair or
replace, at our discretion, parts found to be defective due to materials or
workmanship. This warranty is subject to the following limitations and
exclusions:
1) Engine Warranty All engines utilized on our products have a separate
warranty extended to them by the individual engine
manufacturer. Any engine service difficulty is the
responsibility of the engine manufacturer and in no
way is Swisher Mower Co., Inc. or its agents
responsible for the engine warranty. The Briggs &
Stratton Engine Service Hot-Line is 1-800-233-
3723. The Tecumseh Engine Service Hot-Line is 1800-558-5402.
2) Commercial Use The warranty period for this product used for
commercial or rental is limited to ninety (90) days
from the date of original purchase.
3) Limitations This warranty applies only to products which have
been properly assembled, adjusted, and operated in
accordance with the instructions contained within
this manual. This warranty does not apply to any
product of Swisher Mower Co., Inc., that has been
subject to alteration, misuse, abuse, improper
assembly or installation, shipping damage, or to
normal wear of the product.
4) Exclusions Excluded from this warranty are normal wear,
normal adjustments, and normal maintenance.
In the event you have a claim under this warranty, you must return the product to
an authorized service dealer. All transportation charges, damage, or loss incurred
during transportation of parts submitted for replacement or repair under this
warranty shall be borne by the purchaser. Should you have any questions
concerning this warranty, please contact us toll-free at 1-800-222-8183. The
model number, serial number, date of purchase, and the name of the authorized
Swisher dealer from whom you purchased the mower will be needed before any
warranty claim can be processed.
2
SAFETY PRECAUTIONS
manual. When you see this symbol, carefully read the message that
This Safety Alert Symbol indicates important messages in this
follows and be alert to the possibility of personal injury.
Read this manual completely. This machine can amputate hands, feet, and throw
objects. Failure to observe the following safety instructions could result in serious
injury or death.
Read the manual. Learn to operate this machine safely.
•
Always disconnect the spark plug wire and place the wire where it cannot contact
•
the spark plug, to prevent accidental starting the engine when setting up,
transporting, adjusting or making repairs.
Keep all shields and guards in place.
•
Understand the speed, steering and stability of this machine. Know the positions
•
and operations of all controls before you operate this machine. Check all of the
controls in a safe area before starting to work with this machine.
Allow only responsible adults who are familiar with these instructions to operate
•
this machine. Never allow children to operate this machine.
Clear the area of objects such as rocks, toys, wire, etc. that can be picked up and
•
thrown by the blade.
Be sure the area is clear of other people before mowing. Be aware of the mower
•
discharge direction and do not point at anyone. Stop the machine if anyone enters
the mowing area. Children are often attracted to the machine and the mowing
activity.
Keep children under the watchful care of another responsible adult.
No riders!
•
Do not put hands or feet near or under rotating parts. Keep clear of the discharge
•
opening at all times.
Do not mow in reverse. Always look down and behind before and while backing.
•
Never assume that children will remain where you last saw them.
3
•
T u r n o ff t h e b la d e s w h en n o t m o w in g . B e f or e l e av in g t he m a ch in e , t u r n o ff t h e b la d e s a n d
s t o p t h e e n g in e .
• W a t c h f o r tr a ff i c w h e n o p e ra ti n g n e a r o r c ro s s in g r o a d w ay s .
• D o n o t o pe r a te t h e m o w e r i f i t h as b e e n d ro p p e d o r d a m a g e d i n a n y m a n ne r o r i f th e m o w e r
v ib ra te s e x c es s iv e l y . E x c e s si v e v ib ra t i o n i s a n in d i c a t i o n o f d am a g e. R e p air m o w e r a s
n ec e ss a r y .
• D r e ss p ro pe r l y . D o n o t o pe r a te t h e m o w e r w h e n b a r e f o o t o r w e ar i n g o p e n s an da l s . W e ar
o nl y s o li d s h o e s w i t h g oo d t r ac ti o n w h e n m o w in g .
D o n o t o pe r a te t h e m a c h i n e w h il e u n d e r t h e i n f l u e n c e o f a lc o h o l o r d ru g s .
•
D o n o t o pe r a te o n s lo p e s g re a t e r th an 1 5 d e g re e s .
•
N e v e r t a m p e r w i t h s a f e ty d ev ic es . C h ec k th ei r p ro p e r o pe ra ti o n r e gu la rl y .
•
S to p a n d i n sp e c t t h e e q u ip m en t i f y ou s tr i k e a n o b j e ct . R e p a i r , i f n ec e s s ar y , b ef o re r e st a rt i n g.
•
N e v e r m a k e a d j u s t m e nt s o r r e p air s w i t h t h e e n g in e ru n n in g .
•
M o w e r b la d e s a r e s h ar p a n d c an c u t . W ra p t h e b la d e s o r w e ar g lo v es , a n d u s e e x t r a c a u ti o n
•
w h e n s e r v ic in g t he m .
SAFETY DECALS
Replace decals immediately if damaged.Order by part number from Swisher Mowers
OD45- Warning Decal
OD43- Flying Debris Decal
OD55- Danger Decal
OD33- Speed Decal
OD11- No step Decal
OD29- Danger Decal
4
REQUIRED ASSEMBLY
FRONT WHEEL CASTER ASSEMBLY
1. Remove single nut (1) and washers (2) from caster shaft.
2. Place one washer (2) on the shaft of the caster/wheel sub-assembly. (4)
3. Slide same shaft through the bearing (3) in the frame with wheel towards the ground.
4. Place the other washer (2) on the shaft; it should be resting on the top bearing.
5. Thread nyloc jam nut onto shaft.
6. Tighten nut snuggly, making sure shaft threads enter the nyloc of the nut.
tightening of this nut will bind caster.
1
7. Repeat process for all four casters.
Item No. Description Part #
1 3/4-16 JAM NYLOK NUT NB122
2 WAS HER NB195
3 BEARING B98
4 CASTER FORK 665*
5 5/8-11X 7 BOLT NB624
6 5/8-11 2-WAY LOCK NUT NB595
7 WHEEL S PACER 663L
8 WHEEL/TIRE/BEA RING F4157W
9 3/8-18 x 3.5 BOLT NB649
10 WAS HER NB271
11 3/8-18 NYLOK NUT NB182
12 REAR CASTER 6710*
13 5/8 ID X 1 OD 10 GA W asher NB178
3
4
6
8
13
7
OFFSET & CENTER TOW HITCH BAR ASSEMBLY
1. Lay out parts according to the diagram.
2. Insert part 661A into part 662 and pin with the hitch pin (H11).
3. Insert part 661 into part 661A. Choose from the 3 holes to set the desired hitch length.
Pin with a hitch pin.
4. Part 662 slides into the front tube of the frame. Again, choose from the 3 holes to
arrange desired offset. Pin with a hitch pin (H11).
5. Eliminate step 3 for hitching from the center bracket. Only one method can be used at a
time.
1
6
6
6
H11
A
1
6
6
6
2
Existing Rear Hitch.
Over-
2
10
11
5
ATV or Utility
Vehicle Attachment
Instructions
9
10
8
12
Bent Pin, Hair Pin
and Receiver
supplied by others.
H10
5
OPERATING YOUR TRAILMOWER
The operation of any mower can produce foreign objects to be thrown into the
eyes, resulting in severe eye damage. Always wear certified safety glasses or
wide-vision safety goggles over spectacles before staring any cutting machine and
while operating such a machine.
The operation of any cutter produces sound waves that are damaging to the
human ear. Ear protection is recommended.
CAUTION!
Tragic accidents can occur if the operator is not alert to the presence of
children. Children are often attracted to the machine and the mowing
activity.
Never assume that children will remain where you last saw them.
INTENDED USE
This TrailMower is designed to produce a quality finish cut on lawns, golf courses, etc.
It is not designed to clear brush or cut saplings. Your TrailMower should be towed
behind an ATV, a golf cart, lawn tractor, or similar approved vehicle. It is not meant for
speeds exceeding 5 MPH.
ATTACHING TRAILMOWER TO TOW VEHICLE
Place mower behind vehicle and back vehicle up to desired attaching position.
•
• When offsetting TrailMower do so to side opposite the discharge of the tow
vehicle.
• Bolt swivel hitch (H10) to vehicle tow receiver.
Attach tow hitch (661) to the swivel hitch with hitch pin (H11). Make certain
•
hitch pin goes completely through each piece and is clipped to prevent accidental
separation.
• Attach red safety tether (H9C) to both the towing vehicle and to the TrailMower
toggle switch (685SP), located on the throttle housing (6013). Its purpose is to
manually stop mower engine or to stop mower engine in case the two machines
become separated. (See Motor Base Detail #22).
• It is extremely important the safety tether is secured properly to both the
toggle switch and the towing vehicle.
STARTING THE ENGINE
See engine manufacturer’s instructions for the type and amount of oil and fuel used.
TrailMowers with electric start engines will need a battery (sold separately). Swisher
recommends using a standard “U 1 R” lawn & garden battery.
• Engine must be level to accurately check and fill oil. Do not overfill.
6
•
Make sure the tow vehicle parking brake is set, mower is level, and blades are
disengaged.
• Check spark plug wire, oil, and fuel.
• Check all electrical connections (See Schematics).
• Make sure toggle switch is turned “ON” and the red tether is properly attached.
• Set engine idle to “CHOKE” position.
• With feet clear of mower deck, turn key switch to the “START” position; [ if unit is
equipped with 12 volt system ] release when engine begins to run.
• For units NOT equipped with electric start turn key to “ON” position and pull starter
Rope until engine starts.
• Set engine idle at desired RPM.
BREAKING IN YOUR MOWER
• Set vehicle parking brake or chock wheels to prevent accidental rolling.
• Start engine properly.
• Slowly, engage blade control.
• In a safe environment, i.e. no children, allow blades to rotate and engine to idle for 5
minutes. This breaks in the belts and the engine.
• Stop mower properly.
CAUTION!
SHUT OFF MOWER ENGINE AND REMOVE SPARK PLUG WIRE FROM
SPARK PLUG BEFORE MAKING ANY ADJUSTMENTS TO THE MOWER.
MOWER HEIGHT ADJUSTMENT
• Adjust while mower is not running.
• The cutting range is approximately 1.5” to 4.5”. The height has been measured from the
ground to the blade tip without the engine running.
• Rotate height adjust crank handles (H7N) in a clockwise direction to lift the mower deck.
A counter-clockwise direction is used to lower the mower deck.
• Make sure the height adjustment is the same at side crank handles. For best results, see
“SUGGESTED PRACTICE” section. Graduated scales are for reference only, not the
actual cutter height.
• Place crank handle in a retracted position to maintain height adjustment.
STARTING TO MOW
Adjust the cutting height.
•
• Double check vehicle to mower attachment.
• Start mower engine properly.
• Slowly, activate the blade engage lever (6008) by rotating it forward and left until the
lever locks into place.
• Carefully mount tow vehicle and start mowing slowly.
STOPPING THE MOWING SESSION
• Pull safety tether to shut toggle switch “OFF”. If the engine fails to stop or if the safety
tether has become inoperable, then use Alternative Stopping Method.
7
ALTERNATIVE STOPPING METHOD
MOWER. NEVER ATTEMPT TO MAKE AN ADJUSTMENT THAT YOU ARE
NOT SURE IS CORRECT. DOING SO CAN CAUSE OTHER PROBLEMS.
• Bring vehicle to complete stop, shut off engine, and set parking brake.
• Disengage blade engage lever (6008).
• Manually shut toggle and key switches to their “OFF” positions.
• Always remember to remove keys to avoid irresponsible usage.
TRANSPORTING MOWER
• Stop mower properly.
• Place mower deck in its highest position.
• If transporting unattached from tow vehicle, then remove spark plug wire and
place where it cannot contact the spark plug.
SUGGESTED MOWING PRACTICES
• Operate mower engine at full throttle to assure the best cutting performance and
maximum material discharge.
• Allow wet grass to dry. Clumps of wet grass will collect under the mowing deck.
• Mowing should be started with tow vehicle in low gear and increased only as safe
mowing conditions permit. This speed should not exceed 5 MPH.
• The average lawn should be cut to approximately 2.5” during the cool season and
to over 3” during the hot months.
• For a healthier lawn and better aesthetics, your lawn should be mowed often and
after moderate growth.
• When cutting high or dense grass areas go slowly. Some areas may need to be
mowed twice. The second cut should be at 90 degrees to the first, if possible.
• Mowing thick or high grass. Raise rear height crank handles to .5”-.75” above
the other two handles.
• Creating a manicured lawn. Lower rear height crank handle to .25”-.5” below
front of deck. This allows grass blades to be cut twice. It also continually cuts
clippings to produce a mulching effect.
GENERAL TROUBLE SHOOTING
• The mower is not cutting level.
o Level deck, making sure the side crank-handles are equal.
o Check air pressure of all tires; make sure they are equal (about 15-18 psi).
o Examine blades for damage, while mower engine is not running.
• The engine will not start.
o Disengage blades, turn toggle switch to “ON” position, check battery and
all other electrical connections, and inspect spark plug and wire.
o Check for fuel in the engine.
• Engine runs poorly.
o See engine manual.
o Check throttle adjuster.
o Replace fuel, clean fuel filter and fuel line.
IF PROBLEMS PERSIST HAVE A QUALIFIED MECHANIC SERVICE THE
8
MOWER MAINTENANCE
GENERAL RECOMMENDATIONS
The warranty on this Trailmower does not cover items that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must maintain unit as instructed in this manual.
Some adjustments will need to be made periodically to maintain your unit properly.
All adjustments in this manual should be checked at least once each season.
BEFORE EACH USE
Check engine oil level on a level surface. (Check twice to insure an accurate reading.)
•
Check condition of air filter; clean and replace as necessary.
•
Check blade operation; keep blades in good condition.
•
Check for loose fasteners and tighten them as needed.
•
AFTER EACH USE
Keep blades sharp.
•
Remove fresh grass clippings with garden hose.
•
Grass clippings can harden to the underside should be scraped out with a putty knife.
•
Keep fluids at proper levels.
•
Cover unit to prevent rain or other debris build-up. Definitely cover the engine.
•
BEFORE AND/OR AFTER EACH SEASON
Replace the spark plug.
•
Clean or replace the air filter.
•
A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and
•
last longer.
Check blades and belts for wear. Replace as necessary.
•
STORAGE RECOMMENDATIONS
CAUTION! Do not store engine indoors or other poorly ventilated area. Keep engine away from gas
appliances where fumes could contact open flame, pilot lights, or sparks.
If engine is to be stored for 30 or more days, prepare unit as follows:
Drain fuel outside into an approved container.
•
Start engine properly and run until unit is out of fuel.
•
Let engine cool.
•
Remove remaining gasoline from carburetor and fuel tank to prevent gum deposits from forming
•
within the engine. Gum deposits can cause malfunction in the engine.
Store mower with blades disengaged to prevent belts from being permanently stretched.
•
BLADE CARE AND SERVICE
For best results cutter blades must be kept sharp. The blades can be sharpened with a few strokes of a file or
grinding wheel. Do not attempt to sharpen blades while they are on the cutter.
before servicing unit.
Important: Replace blades that have been damaged or deeply nicked.
Important: Check blade and spindle hardware on a regular basis to make sure nuts are tight.
Disconnect spark plug wire
Only a qualified mechanic should be used for any
adjustments, disassembly or other kind of repairs.
9
NB122
NB195
Figure 01
Figure 02
NB181
F4157WF
NB136
CH55
6031TK steel chute
replaces plastic chute
shown
Item # Description Part #
1 Grass Chute 6031TK
Bolt/Nut NB136/NB181
Spring (2) CH5S
2 Rear Caster Assembly (2) 7055
Tire/Wheel/Bearing F4157W
3 Right Belt Guard 6155RN
Acorn Nut NB120
4 No Step Decal OD11
5 Height Adjust Assembly H7N
Plastic Bushing T2PB
Eye Bolt 6599
Knob H7K
5/16 Pal Nut NB276
6 Left Belt Guard 6155LN
Acorn Nut NB120
7 Gas Tank 6772
Gas Cap 6102NC
Gas Tank Mount 6102NTK
Rubber Bushing AS119
Fuel Shutoff Valve AS120
Fuel Line Hose Clamp 6FLC
Fuel Line AS140
8 Height Adjust Assembly H7N
Eye Bolt 6599
Stabilizer Arm 6696
Plastic Bushing T2PB
Knob H7K
9 Engine Plate 6155NFTK
10 Front Caster Assembly 6774S
Tire/Wheel/Bearing F4157WF
Bolt/Nut NB624/NB593
Spacer (Exterior) 663L
Washer NB178
Caster Fork 665S
Caster Nut NB122
Washer NB195
11 Throttle Plate 7032TK
10
H10TK
661S
H11
Figure 04
H11
661AS
661S
H11
H10TK
662S
Figure 03
SERIAL
NUMBERS
01
02
29
03 05 06 07 08
04
08
10
09
32
11
Figure 05
02
11
31
15
16
REAR
17
13
15
18
19
16
31
RIGHT
21
30
22
16
18
14
20
23
FRONT
LEFT
23
30
14
24
12
Figure 06
27
27
27
27
Item # Description Part #
13 Clutch Idler Rod/Spring 6704TK/682S
14 Danger Decal OD29
15 Idler Rod/ Spring 3123TK/6825
16 Idler Pulley B527
17 Clutch Idler Arm 6709TK
18 Idler Bracket 678
19 Important Grass Only Decal OD15
20 Blade Driver Center 9084
21 Caution - Deflector Decal OD43
22 Blade Driver Right 9085
23 Blade Driver Left 9086
24 Warning Serious Injury Decal OD45
25 5 MPH Decal OD33
26 Blade (3) 9004
27 Anti-Scalp Roller AS001
28
29
30 60" Decal OD99128
31 Danger Triangle Decal OD55
Engine Belt 644
Blade Belt (Left & Right) 66LR
Items Not Shown
Wiring Harness WH14560B (Briggs)
Key Switch 3623
Starter Relay 9043
Battery Cable Red BCSR
Battery Cable Black BCS
Oil Drain Valve AS122
Engine Pulley 688
Engine Pulley Spacer (2) BB105SL
Engine Pulley Spacer Short 689S
Engine Pulley Washer 699
Engine Pulley Bolt NB452N
26
27
Figure 07
27
Item # Description Part #
Additional Components
Tongue 661S
Tongue Hinge 661AS
Tongue Extension 662S
Hitch Swivel H10TK
Safety Hitch Pin H11
Blade Bearing B98
Items Not Shown
Wiring Harness WH14560B (Briggs)
Key Switch 3623
Starter Relay 9043
Battery Cable Red BCSR
Battery Cable Black BCS
Oil Drain Valve AS122
Engine Pulley 688
Engine Pulley Spacer (2) BB105SL
Engine Pulley Spacer Short 689S
Engine Pulley Washer 699
13
BELT CONFIGURATION
MIDDLE CENTER BLADE
DRIVER PULLEY BELT 66LR2
LEFT
TOP CENTER BLADE
DRIVER PULLEY
REAR
BOTTOM CENTER BLADE
DRIVER PULLEY BELT 66LR2
ENGINE PULLEY BELT 644
ENGINE PULLEY
6114
RIGHT
NB175
AS155
ITEM # DESCRIPTION PART #
1 ENGINE EBS14.5
2 LOWER ENG. SPACER BB105SL
3 ELECTRIC CLUTCH 688EC
4 LOWER ENG. SPACER BB105SL
5 WASHER TR150W
6 BELLEVILLE WASHER 699
7 7/16 BOLT NB452N
Not Shown OIL DRAIN VALVE + CAP AS122, AS123
6114CS
NB179
9091TK
B98
9075
NB179
NB216
9008
9004
NB166
NB607
NB238N
CENTER BLADE DRIVER
14
ASSEMBLY
EFECTIVE AFTER SERIAL# L199307001
LEFT BLADE DRIVER
ASSEMBLY
RIGHT BLADE DRIVER
ASSEMBLY
NB175
AS155
6114
6104RS
NB238N
NB179
B98
90779078
B99TK
B98
NB179
NB216
9008
9004
NB607
NB166
ELECTRIC START WIRING
ATTACH RED
TETHER HERE
HONDA WIRING SCHEMATIC
SCHEMATIC
ATTACH RED
TETHER HERE
15
OWNER’S
60” UNIVERSAL
Front/Rear Mount
TRAILMOWER
MANUAL
MODEL NO.
POL 14560
HOW TO ORDER
REPAIR PARTS:
Each mower has its own model number. Each engine has its
own model number. The model number for the mower will be
found on the right hand side of the frame above the right rear
wheel. The model number for the engine will be found on the
top of the blower fan housing.
All mower parts listed herein may be ordered directly from
Swisher Mower & Machine Co. Inc. or your nearest Swisher
dealer.
All engine parts may be ordered from the nearest dealer of the
engine supplied with your mower
WHEN ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INFORMATION AVAILABLE:
* PRODUCT – T-60 TRAILMOWER
* SERIAL NUMBER - _______________
* MODEL NUMBER - _______________
* ENGINE MODEL NUMBER - _______________
TYPE - _______________
* PART NUMBER
* PART DESCRIPTION
.
TELEPHONE - 1-800-222-8183
FAX - 1-660-747-8650
SWISHER MOWER & MACHINE CO. INC.
P.O. BOX 67
WARRENSBURG, MO 64093
SWISHER MOWER & MACHINE CO. INC.
PRINTED IN U.S.A.
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