Page 1
swisherinc.com
OWNER’S
MANUAL
MODEL NO.
PC-300
Powered Cart
Powered Cart
Powered CartPowered Cart
Read and follow all Safety
Rules and Instructions
before operating this
equipment.
REV. 05-108
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093
PHONE (660) 747-8183 FAX (660) 747-8650
Manufacturing quality lawn care equipment since 1945
ONPC300
Assembly
Operation
Service and Adjustment
Repair Parts
Made In The
USA
Page 2
LIMITED WARRANTY
Excluded from this warranty are normal wear, normal adjustments,
s warranty, you must return the product to an authorized
service dealer. All transportation charges, damage, or loss incurred during transportation of parts
submitted for replacement or repair under this warranty shall be borne by the purchaser. Should
8183.
The model number, serial number, date of purchase, and the name of the authorized Swisher
arranty claim can be
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not
consequential damages or limitations on how long an implied warranty
may last, so the above limitations or exclusions may not apply to you. This warranty gives you
is a
The manufacturer’s warranty to the original consumer purchaser is: This product is free from
defects in materials and workmanship for a period of one (1) year from the date of purchase by
the original consumer purchaser. We will repair or replace, at our discretion, parts found to be
defective due to materials or workmanship. This warranty is subject to the following limitations
and exclusions:
1) Engine Warranty All engines utilized on our products have a separate warranty
extended to them by the individual engine manufacturer. Any
engine service difficulty is the responsibility of the engine
manufacturer and in no way is Swisher Mower Co., Inc. or its
agents responsible for the engine warranty. The Briggs & Stratton
Engine Service Hot-Line is 1-800-233-3723. The Transmission
Service Hot-Line is 1-800-558-5402.
2) Commercial Use The warranty period for any product used for commercial or rental
is limited to ninety (90) days from the date of original purchase.
3) Limitations This warranty applies only to products which have been properly
assembled, adjusted, and operated in accordance with the
instructions contained within this manual. This warranty does not
apply to any product of Swisher Mower Co., Inc., that has been
subject to alteration, misuse, abuse, improper assembly or
installation, shipping damage, or to normal wear of the product.
4) Exclusions
and normal maintenance.
In the event you have a claim under thi
you have any questions concerning this warranty, please contact us toll-free at 1-800-222-
dealer from whom you purchased the product will be needed before any w
processed.
allow the limitation of
specific legal rights and you may have other rights, which vary from state-to-state. This
limited warranty as defined by the Magnuson-Moss Act of 1975.
2
Page 3
OPERATING YOUR NEW PC-300
thrown into the eyes, resulting in severe eye damage. Always wear certified safety
The operation of any equipment can encounter foreign objects which could be
glasses or wide-vision safety goggles over spectacles before starting machine and
while operating such a machine.
The operation of any engine produces sound waves that are damaging to the
human ear. Ear protection is recommended.
CAUTION!
Tragic accidents can occur if the operator is not alert to the presence of
children. Children are often attracted to the machine and the hauling
activity.
Never assume that children will remain where you last saw them.
INTENDED USE
•
This machine is designed for moving objects and other materials normally moved by a
wheelbarrow.
• The three-speed transaxle system with engagement bail and forward/reverse
control delivers smooth steady performance.
• The dump latch allows for easy dumping and offers a spring-loaded return of the
latch mechanism when the bed is returned from the dump position.
• The PC-300 is designed to carry 300 pounds- DO NOT EXCEED
MANUFACTURER’S SET WEIGHT LIMIT!
Assembly of PC 300
Remove PC300 from crate. Be careful not to damage the idler cable (item 31, p 8).
•
• Align holes in handle and frame and bolt together using; (4) NB604, 3/8 – 16 X 1”
bolt, (8) NB271, 3/8 USS washer, (4) NB182, 3/8 – 16 Nyloc nut.
• Bolt bed lift handle to bed using; (4) NB604, 3/8 – 16 X 1 bolt, (4) NB272, 3/8 SAE
washer and (4) NB271, 3/8 USS washer, (4) NB182, 3/8 – 16 Nyloc nut. Place the
smaller washer (NB272) on the outside of the handle.
• Assemble (2) NB139, ¼ - 20 hex nuts to modified J-bolts (item 26, p 8), nuts should
be tightened against the end of the bolt threads. Reference Shift Rod/Handle detail
p. 8 and secure J-bolts to the handle, shift rod weldment (item 25, p 8) and shift rod
half (item 13, p 9) using (2) NB180, ¼ - 20 Nyloc nuts.
SLOPE OPERATION!
Use extra caution when operating on slopes. Operate self-propelled units
up and down slopes. There is a significant risk of overturns when
operating across slopes. If you feel uneasy on a slope then
do not
3
Page 4
STOPPING THE ENGINE
TO ENSURE SAFE OPERATION, THE
• Slide the throttle into the
“STOP” position.
STARTING THE ENGINE
• Remove any built-up debris from
engine.
• Check oil & fuel.
• Prime engine as directed. Note:
A warm engine may not need to
be primed.
• Slide throttle into “FAST”
position.
• Pull engine coil rope. Do not pull
recklessly.
• Adjust throttle to desired engine
RPM. For maximum results,
operate in the full throttle
position.
PREPARING FOR FIRST USE
• Check engine crankcase for oil.
Check with engine dipstick. Do
not overfill. See engine manual
for proper oil level.
• Fill fuel tank with fresh gasoline.
Never fill tank in an enclosed
area!
• Start engine as directed above.
• Stop engine.
BEGIN USING
• Make sure area is clear of all
bystanders.
• Make sure that all guards, belt
guides, and the spark plug wire
are properly attached.
• Adjust handle height. Loosen black
plastic knob on each side of the
control panel. Move handle to
desired height. Retighten black
plastic knobs.
• Start engine, setting desired
engine speed. Note: This
machine is designed to operate at
maximum engine speed.
• Start by shifting the unit into a
low gear. Begin forward
movement by slowly lifting
control bail toward handle. To
stop the unit, release the bail and
move the shift lever into the
neutral position.
BACKING THE UNIT
• Always look behind and down to
avoid obstacles and tripping.
• Shift lever into reverse position
and slowly lift control bail
towards handle. To stop the unit,
release the bail and move the
shift lever into neutral.
CAUTION!
SHUT OFF ENGINE AND REMOVE
WIRE FROM SPARK PLUG BEFORE
MAKING ANY ADJUSTMENTS TO
THE UNIT.
SUGGESTED PRACTICES
• Do not operate cart if it vibrates
abnormally. Excessive vibration
is a sign of damage. Stop the
engine and safely check for
damage. Repair as necessary.
• Do not operate the cart with the
dump bed in the up (dump)
position.
CAUTION!
OPERATOR MUST HOLD THE
HANDLEBARS WITH BOTH HANDS.
4
Page 5
PC -30 0 M AI N T E N A N C E & S E R V IC E
Sto p engin e an d rem ov e wire from spa rk
all ne w b elt . S ta rt a t th e e n gine pu lley
and w ork th e b e lt arou nd th e driv e p u ll e y
R e place id le r pu lle y. M ak e s ure belt gu id e
B o t t o m V i ew
ST O R A G E
D o n ot store en g in e i n do o rs o r o t h er
•
po o rly v e ntila te d a re a s.
If un it is t o b e s to re d f o r lo n ger th an 3 0
•
days, prep are a s d ire c t e d b elow :
D ra i n fu el o u ts id e in to a n a p pro v ed
•
con ta i n er
• Start en g in e a n d run u n til un it is
com pletely o ut of fue l. R em ov in g fu el
prev e nts gum dep o sits from fo rm ing
in side ca rb u retor. G um dep o sit s c a n
cau s e th e en gine to m alfun cti o n.
• Let en g in e c o ol.
S E A S O NA L M A IN T EN A N C E
• R epla c e th e s p ark p lu g.
• C lean o r rep lac e th e a ir filte r an d f u el .
C h an g e o il.
•
• C hec k b elts , tire s , ha r d w are , etc. f o r w ea r
and d am age . R ep air a s n ecessa ry.
N O T E: N e w sp a rk p l u g, c l e a n air filte r, an d
clean fu e l filte r ins u re p ro per air-f u el m ix tu re
and h elp th e e ngine p e rf o rm be tter and las t
lo nge r.
B E FO RE E A C H U SE
C h eck a n d fill en g i n e o il o n a le v el
•
surfac e . If o il a pp e ars b la c k o r s o ile d ,
cha n ge im m edia te ly.
• C hec k c ond ition o f filte rs , sp a r k p lu g,
tire s , etc. C lean o r rep la c e if ne c essary.
C h eck fo r lo o se h ardw are an d tigh te n a s
•
nee d ed.
U SE P R O PE R T O O LS F O R
A NY A D JU ST M E N T S ,
D IS A SS E M BL Y , O R
R E P A IR S .
C A UT IO N !
SH UT O FF E N GIN E AN D R E MO V E
W IR E F R OM SP AR K P L UG B E FO RE
M AK IN G A NY A D JU S TM EN T S T O
T H E U N IT .
B E LT A D J U S T M EN T
Sto p e n gine a n d rem ov e s p ark p lu g w ire.
•
• T h e b elt ten si o n is a d ju ste d by tu rning th e
cab le trun nion o n th e i d le r c a ble lo cated
un d er th e c o ntro l p a n el.
Pu l l h a i rp in a n d rem ov e w ash e r from
•
cable trun nion .
• Pu l l trun n io n o u t o f th e h ole in th e
han d le .
Tu rn tru n nio n to w ard o p erator to
•
in cre ase be l t ten s io n .
• In s e rt the tru n nion in t o th e h and le .
R e p lace w ash e r an d hairp in .
•
R e con n ect spa r k p lu g w ire .
•
B E LT R E P L A C E M E N T
•
plu g .
• R e m ov e id l e r p ulle y (#T 30 V )
R e m ov e o ld b elt .
T30V
•
In s t
•
and o n to th e b ack s id e o f th e id l e r p ull e y .
•
do e s n o t m ak e c o ntact w ith b e lt.
R e con n ect th e spa r k p l u g w ire .
•
B e lt C on figu r ation
(S o m e parts rem o v ed for clarity)
5
Page 6
SAFETY PRECAUTIONS & DECALS
that
This Safety Alert Symbol indicates important messages in this
manual. When you see this symbol, carefully read the message
follows and be alert to the possibility of personal injury.
Read this manual completely. This machine can amputate hands, feet, and throw
objects. Failure to observe the following safety instructions could result in serious
injury or death.
• Read the manual. Learn to operate this machine safely.
• Always disconnect the spark plug wire and place the wire where it cannot contact
the spark plug, to prevent accidental starting the engine when setting up,
transporting, adjusting or making repairs.
• Keep all shields and guards in place.
• Understand the speed, steering and stability of this machine. Know the positions
and operations of all controls before you operate this machine. Check all of the
controls in a safe area before starting to work with this machine.
• Allow only responsible adults who are familiar with these instructions to operate
this machine. Never allow children to operate this machine.
• Clear the area of objects such as rocks, toys, wire, etc. that can cause the cart to
become unbalanced and tip over.
•
Never assume that children will remain where you last saw them.
children under the watchful care of another responsible adult.
• No riders!
• Do not put hands or feet near or under rotating parts.
• Always look down and behind before and while backing.
• Watch for traffic when operating near or crossing roadways.
• Do not operate the cart if it has been dropped or damaged in any manner or if the
cart vibrates excessively. Excessive vibration is an indication of damage. Repair
as necessary.
• Dress properly. Do not operate when barefoot or wearing open sandals. Wear
only solid shoes with good traction.
• Do not operate the machine while under the influence of alcohol or drugs.
• Never tamper with safety devices. Check their proper operation regularly.
Keep
• Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with the engine running.
6
Page 7
PC-300 Assembly
BED DETAIL
PAGE 13
Frame Detail
(See page 9 and 10)
Console Detail
(See
HANDLE DETAIL
PAGE 8
ENGINE DETAIL
PAGE 9
FRAME DETAIL
PAGES 10 & 11
FRONT/ TRANSAXLE DETAIL
PAGE 14
7
Page 8
Handle Detail
3311TK
3333TK
3334TK
NB213Z
NB281
OD117 Shift/Safety Decal for PC300
Qty (1)
10
14
11
161319
5
18
24
29
7
15
24
4
2
23 21
22
4
9
3
31
32
33
27
17
OD99125 Medium Swisher Logo White Decal
8
24
6
30
14
26
12
4
25
Qty (1)
34
7
28
25
28
4
27
1
20
SHIFT ROD/HANDLE
DETAIL
Item Qty Part # Description Item Qty Part # Description
1 1
2 1
3 1
4 8 NB604 3/8 -16 X 1 GR5 ZP Bolt 21 1 3359Z Cable Trunnion Zinc Plated
5 2 NB516 5/16-18 X 1 Carriage Bolt 22 1 NB127 #3 Hair Pin
6 2 2030 Black Plastic Knob 23 1 NB556 5/16 USS Flat Washer ZP
7 8 NB182 3/8-16 Nyloc Nut 24 12 NB272 3/8 USS Washer
8 6 NB742 Washer Internal-External Tooth 25 1 3377 Shift Rod Half Weldment
9 2 7478 Handle Grip 1 1/8" X 8" 26 2 3378 Modified J-Bolt
10 1 4857 Plastic Knob- Black 27 3 NB180 1/4-20 Nyloc Nut
11 1 NB280 3/8-16 2-Way Lock Nut 28 8 NB271 3/8 USS Washer
12 1 NB741 1/2-13 X 5 HTC GR5 ZP 29 1 3322TK Shifter Weldment
13 1 NB177 1/2 NR Machine Bushing 14 Ga. 30 1 ES130TK Spacer Rolled 3/4 OD X 1/2 ID X 1
14 2 NB555 1/2 USS Flat Washer ZP 31 1 3337 Idler Cable
15 1
16 1 9633 Hold Dow n Spring 33 1 NB250 1/4 - 20 X 3/4 GR5 ZP
17 1
Bail Weldment Painted
Control Panel Weldment Painted 19 1 NB125 1/8 X 3/8 Cotter Pin
Handle Weldment Painted 20 2 3357 Bail Handle Grip
1/2-13 Nut ZP 32 1 9023MOD Clutch Cable Clevis T44CH
1/2-13 Nyloc Nut
18 1 NB275 5/16 SAE Washer
34 2 NB139 1/4 - 20 Hex Nut
8
Page 9
QTY .
QTY .
OD 71
New Serial # Decal
Qty (1)
OD 72
Over laminate
Qty (1)
Frame Detail
14
2
3
15
2
18
2
4
13
19
3
5
16
17
28
1
26
3
11
7
8
22
6
10
29
9
20
3
ITEM
PA RT DESCRIPTION ITEM
1 1 3318TK Belt Dampener 15 2 3301-BC Bed Pivot Tab
2 12 NB596 5/16 -18 X 3/4 Serr Flg Bolt 16 1 NB522 1/4 X 1 Clevis Pin
3 14 NB170 5/16 - 18 Serrated Flange Nut 17 1 NB735 1/4 - 28 Yoke End ZP
4 1 See P. 12 Idler Assembly 18 1 3342C Pulley Cover
5 1 3349 Brake Cable 19 1 3302C Latch Reinf orc ement
6 1 3355TK Bell Crank Assy 20 1 3319BC Cross Member Bolted
7 1 NB220 1/2 X 1 - 9/16 Shoulder Bolt 21 1 3353 Engagement Rod
8 1 NB182 3/8 - 16 Nyloc Nut 22 1 NB272 3/8 SAE Washer
9 1 NB121 1/2 - 13 2 Way Jam Lock Nut 23 1 3340TK Shift Linkage
10 4 NB275 5/16 SAE Washer 24 1 NB263 Ball Linkage Right
11 2 NB125 1/8 X 3/4 Cotter Pin 25 1 NB734 1/4 - 28 X 5/8 GR8 ZP
12 1 3348 Brake Spring 26 1 NB274 1/4 SAE Washer
13 1 3362 Shift Rod Half 27 1 NB448 5/16 - 24 ZP 2 Way Lock Nut
14 1 3300BC Frame Base (Bolted) 28 1 NB708 3/32 X 1 Cotter Pin
29 1 3337 Idler Cable
PA RT DESCRIPTION
12
3
25
23 24
21
27
9
Page 10
Engine Detail
7
10
7
6
11
3
12
1
4
3
9
5
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 3320 Belt Snubber ZP
2 1 NB138 5/16 - 18 X 2 1/2 HCC GR5 ZP
3 2 NB556 5/16 USS Flat W asher ZP
4 1 NB505 5/16 - 18 X 1 1/2 HCC GR5 ZP
5 1 NB253 5/16 - 18 X 1 1/4 Serr. Flange Bolt
6 1 NB170 5/16 - 18 Serr. Flange Nut
7 2 NB558 5/16 - 18 ZP 2 Way Lock Nut
8 1 NB745 Hex Cap Screw GR5 ZP 3/8 - 24 X 2
9 1 699 Washer Belleville Engine Pulley
10 1 EBS675LS Briggs 6.75 OHV Splitter Engine
11 1 3350EXT Ext Motor Pulley 3"
12 1 3375 3/16 X 2 Key Stock
13 1 AS021 Cable Tie - Black 5 1/2" (Not Shown)
2
8
10
Page 11
Frame Detail, Bottom View
9
8
3
2
1
5
7
4
6
10
11
ITEM NO. QTY. PART NO. DESCRIPTION
1 2 NB780 Hex Flange Serr 3/8 - 16
2 1 3317BC Cable Harness Bolted
3 2 NB779 Hex Flange Serr Nut 3/8 - 16
4 2 NB170 5/16 - 18 Serrated Flange Nut
5 1 2046 Rope Guide
6 1 3318T K Belt Dampener
7 1 See P. 12 I dler Assembly
8 1 3320 Belt Snubber
9 1 3337 Idler Cable
10 1 3349 Brake Cable
11 1 3348 Brake Spring
11
Page 12
10
Idler Assembly
10
3
10
5
9
2
5
8
4
5
10
1
6
7
6
7
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 3315TK PC300 Idler
2 1 B527 Idler Pulley OD - 3.25, ID - 3/8
3 1 T30V Idler Pulley Clutch 2 3/4 OD
4 1 NB131 1/2 - 13 X 3 HCC GR5 Bolt ZP
5 3 NB272 3/8 SAE W asher
6 2 NB231 3/8 - 16 X 2 HTC GR2 ZP
7 2 NB213Z 1/2 - 13 Nut GR2 ZP
8 1 T30F Finger For Belt Release
9 1 NB174 3/8 - 16 Jam Nut
10 4 NB280 3/8 - 16 2 Way Lock Nut
12
Page 13
Bed Detail
5
4
2
OD39
Swisher Flag USA
Qty (1)
11
3
6
8
12
9
1
13
7
OD99112
Large Logo
8
8
9
5
White Decal
Qty (2)
8
4
10
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 3329C Bed Weldment
2 1 3346Z Bed Pivot Axle ZP
3 1 3336TK Bed Lift Handle
4 2 NB177 1/2 NR Mach Bushing 14 Ga.
5 2 NB126 1/8 X 1 Cotter Pin
6 1 3325C Tail Gate
7 1 3312C Release Handle
8 7 NB272 3/8 SAE Washer
9 5 NB182 3/8 - 16 Nyloc Nut
10 1 NB618 3/8 - 16 X 1 1/4 GR5 ZP
11 1 2077 Handle Grip, Pivot
12 4 NB604 3/8 - 16 X 1 GR5 ZP
13 4 NB271 3/8 USS Washer
14 1 VS2 Spring (Mulcher)
14
OD116 Latch Decal for PC300
Qty (1)
13
Page 14
13
12
Front/Transaxle Detail
17
14
15
9
3
24
9
7
8
1
6
5
4
6
5
5
11
ITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. DESCRIPTION
1 1 3306TK Axle Weldment 13 1 3347-BC Axle Plate Outer Bolted
2 10 NB596 5/16 - 18 X 3/4 Serr Flg Blt 14 4 NB138 5/16 - 18 X 2 1/2 HCC GR5 ZP
3 14 NB170 5/16 - 18 Serr Flg Nut 15 4 NB275 5/16 SAE Washer
4 4 F157B Bearing Flanged 5/8 ID 1 3/8 OD 16 1 3358 Transaxle 3 Spd
5 10 NB149 5/8 ID X 1 OD 14 Ga. 17 1 2410 Transmission Pulley 8"
6 4 NB126 1/8 X 1 Cotter Pin 18 2 2434 3/16 X 1 1/2 Keystock
7 1 NB510 1/2 - 13 X 2 1/2 HCC GR5 ZP 19 1 NB638 3/16 X 3/4 #9 Woodruff Key
8 1 NB281 1/2 - 13 Nyloc Nut 20 6 NB184 3/4 ID X 1 1/4 OD 10Ga Washer
9 2 NB555 1/2 USS Flat Washer ZP 21 2 NB621 3/4 E-Style Retaining Ring
10 2 4266TK Caster Weldment 22 1 2401R Wheel Assy. Right for WB24
11 2 4218 Tire/Wheel for WB42F 23 1 2401L Wheel Assy. Left for WB24
12 1 3304BC Axle Plate Bolted 24 1 NB312 5/16 - 18 X 1/2 SSC W/Loctite
5
10
2
23
3
22
19
16
20
18
20
21
14
15
Page 15
Page 16
swisherinc.com
OWNER’S
MANUAL
MODEL NO.
Powered Cart
Each cart has its own model number. Each engine has its own
model number. The model number for the cart will be found
on the frame. All cart parts listed herein may be ordered
directly from Swisher Mower & Machine Co. Inc. or your
nearest Swisher dealer.
All engine parts may be ordered from the nearest dealer of the
engine supplied with your cart
.
PC-300
WHEN ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INORMATION AVAILABLE:
* PRODUCT – Powered Cart 300# Rating
* SERIAL NUMBER - _______________
* MODEL NUMBER - _______________
* ENGINE MODEL NUMBER - _______________
TYPE - _______________
* PART NUMBER
* PART DESCRIPTION
TELEPHONE - 1-800-222-8183
FAX - 1-660-747-8650
SWISHER MOWER & MACHINE CO. INC.
1602 CORPORATE DRIVE P.O. BOX 67
WARRENSBURG, MO 64093
SWISHER MOWER & MACHINE CO. INC.
Loading...