Swisher FC14566CPKA, FC14566CPKA-CA User Manual

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www.swisherinc.com
OWNER’S MANUAL
STARTING SERIAL #:
L116-336001
FC14566CPKA
FC14566CPKA-CA
IMPORTANT
Read and follow all
Safety Precautions
and Instructions
before operating this
equipment.
1602 CORPORATE DRIVE, WARRENSBURG MISSOURI 64093
COMMERCIAL PRO
66” FAST FINISH
TRAIL MOWER
Assembly Operation Service and Adjustment Repair Parts
SWISHER ACQUISITION INC.
PHONE 660-747-8183 FAX 660-747-8650
ade I The
USA
of US and Global Parts
20928
REV 16-336
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LIMITED WARRANTY
The manufacturer’s warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship for the period's shown below beginning from the date of purchase by the original consumer purchaser. We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship. This warranty is subject to the following limitations and exclusions:
As required by CFR § 1060.120, the fuel system related components, which have been certified to this equipment by SAI are to be free of defects in material and workmanship for a period of two (2) years from the date of purchase by the original consumer purchaser.
1) Engine Warranty
All engines utilized on our products have a separate warranty extended to them by the individual engine manufacturer. Any engine service warranty is the responsibility of the engine manufacturer and in no way is Swisher or its agents responsible for the engine warranty. The Kawasaki Engine Service Hotline is 1-877-364-6404 or email kawpower-website@kmc-usa.com
This product has a 1yr Limited Commercial - 2 Year
2) Commercial Use
Limited Consumer on All Non-Engine Parts from the date of purchase.
3) Limitations This warranty applies only to products, which have been properly assembled, adjusted, and operated in accordance with the instructions contained within this manual. This warranty
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does not apply to any product of Swisher that has been subject to alteration, misuse, abuse, improper assembly or installation, shipping damage, or to normal wear of the product.
4) Exclusions Excluded from this warranty are normal wear, normal adjustments, and normal maintenance.
In the event you have a claim under this warranty, you must return the product to an authorized service dealer. All transportation charges, damage, or loss incurred during transportation of parts submitted for replacement or repair under this warranty shall be borne by the purchaser. Should you have any questions concerning this warranty, please contact us toll-free at 1-800-222-8183. The model number, serial number, date of purchase, and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed.
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may have other rights, which vary from state-to-state. This is a limited warranty as defined by the Magnuson-Moss Act of 1975.
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SAFETY PRECAUTIONS

This Safety Alert Symbol indicates important messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury.
Read this manual completely. This machine can amputate hands, feet, and throw objects. Failure to observe the following safety instructions could result in serious injury or death.
Read the manual. Learn to operate this machine safely.
Always disconnect the spark plug wire and place the wire where it cannot contact the spark plug, to prevent
accidental starting the engine when setting up, transporting, adjusting or making repairs.
Keep all shields and guards in place.
Understand the speed, steering and stability of this machine. Know the positions and operations of all
controls before you operate this machine. Check all of the controls in a safe area before starting to work with this machine.
Allow only responsible adults who are familiar with these instructions to operate this machine. Never allow
children to operate this machine.
Clear the area of objects such as rocks, toys, wire, etc. that can be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Be aware of the mower discharge direction and do
not point at anyone. Stop the machine if anyone enters the mowing area. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children under the watchful care of another responsible adult.
No riders!
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
Do not mow in reverse. Always look down and behind before and while backing.
Turn off the blades when not mowing. Before leaving the machine, turn off the blades and stop the engine.
Watch for traffic when operating near or crossing roadways.
Do not operate the mower if it has been dropped or damaged in any manner or if the mower vibrates
excessively. Excessive vibration is an indication of damage. Repair mower as necessary.
Dress properly. Do not operate the mower when barefoot or wearing open sandals. Wear only solid shoes
with good traction when mowing.
Do not operate the machine while under the influence of alcohol or drugs.
Do not operate on slopes greater than 15 degrees.
Never tamper with safety devices. Check their proper operation regularly.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
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Mower blades are sharp and can cut. Wrap the blades or wear gloves, and use extra caution when servicing them.
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SAFETY DECALS

Replace decals immediately if damaged.Order by part number from Swisher
OD11- No step Decal
OD45- Warning Decal
OD43- Flying Debris Decal
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OD55- Triangle Danger Decal
OD33- Speed Decal
OD29- Danger Decal
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REQUIRED ASSEMBLY

onto axle and replace cotter
FRONT WHEEL CASTER ASSEMBLY
1. Remove single nut and washers from caster shaft.
2. Place one washer on the shaft of the caster/wheel sub-assembly.
3. Slide same shaft through the bearing/frame with wheel towards the ground.
4. Place the other washer on the shaft; it should be resting on the top bearing.
5. Thread nyloc jam nut onto shaft.
6. Tighten nut snuggly, making sure shaft threads enter the nyloc of the nut. Over-tightening this nut will bind caster.
7. Repeat process for other front side.
REAR WHEEL ASSEMBLY
1. Remove cotter pin from axle.
2. Slide washer (NB149) if necessary and wheel (valve stem out)
pin.
3. Bend cotter pin so it will not fall out.
4. Repeat process for other wheel.
OFFSET & CENTER TOW HITCH BAR ASSEMBLY
1. Lay out parts according to the diagram.
2. Insert part 661A into part 12543 and pin with the hitch pin (H11).
3. Insert part 661 into part 661A. Choose from the 3 holes to set the desired hitch length.
Pin with a hitch pin.
4. Part 12543 slides into the front tube of the frame. Choose from the 5 holes to arrange
desired offset. Pin with a hitch pin (H11).
5. Eliminate step 2 for hitching from the center bracket. Only one method can be used at a
time.
A
1
6
6
1
6
6
H11
1
2
5
4
3
OFFSET TOWING POSITION
CENTER TOWING POSITION
ATV or Utility
Vehicle Attachment
Instructions
Existing Rear Hitch.
Bent Pin, Hair Pin
and Receiver
supplied by others.
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OPERATING YOUR TRAIL MOWER
The operation of any mower can produce foreign objects to be thrown into the eyes, resulting in severe eye damage. Always wear certified safety glasses or wide-vision safety goggles over spectacles before starting any cutting machine and while operating such a machine.
The operation of any cutter produces sound waves that are damaging to the human ear. Ear protection is recommended.
CAUTION!
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
INTENDED USE
This Trail Mower is designed to produce a quality finish cut on lawns, golf courses, etc. It is not designed to clear brush or cut saplings. Your Trail Mower should be towed behind an ATV, a golf cart, lawn tractor, or similar approved vehicle. It is not meant for speeds exceeding 5 mph.
ATTACHING TRAILMOWER TO TOW VEHICLE
Place mower behind vehicle and back vehicle up to desired attaching position.
When offsetting Trail Mower do so to side opposite the discharge of the tow vehicle.
Attach tow hitch (661) to the swivel hitch with hitch pin (H11). Make certain hitch
pin goes completely through each piece and is clipped to prevent accidental separation.
Attach red safety tether (H9C) to both the towing vehicle and to the TrailMower
toggle switch (685SP), located on the throttle housing (6013). Its purpose is to manually stop mower engine or to stop mower engine in case the two machines become separated. (See Motor Base Detail #20).
It is extremely important the safety tether is secured properly to both the toggle
switch and the towing vehicle.
STARTING THE ENGINE
See engine manufacturer’s instructions for the type and amount of oil and fuel used. Trail Mowers with electric start engines will need a battery (sold separately). Swisher recommends using a standard “U1” lawn & garden battery.
IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws.
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Engine must be level to accurately check and fill oil. Do not overfill.
Rotate height adjust crank handles (H7N) in a clockwise direction to lift the mower deck. A
Make sure the tow vehicle parking brake is set, mower is level, and blades are disengaged.
Blades must be disengaged.
Check spark plug wire, oil, and fuel.
Check all electrical connections (See Schematics).
Make sure toggle switch is turned “ON” and the red tether is properly attached.
Set engine idle to “CHOKE” position.
With feet clear of mower deck, turn key switch to the “START” position and release when
engine begins to run.
Set engine idle at desired RPM.
BREAKING IN YOUR MOWER
Set vehicle parking brake or chock wheels to prevent accidental rolling.
Start engine properly.
Slowly, engage blade control.
In a safe environment, i.e. no children, allow blades to rotate and engine to idle for 5
minutes. This breaks in the belts and the engine.
Stop mower properly.
CAUTION!
SHUT OFF MOWER ENGINE AND REMOVE SPARK PLUG WIRE FROM SPARK PLUG BEFORE MAKING ANY ADJUSTMENTS TO THE MOWER.
ڵ
MOWER HEIGHT ADJUSTMENT
Adjust while mower is not running.
The cutting range is approximately 1” to 5.5”. The height should be measured from the
ground to the blade tip without the engine running.
counter-clockwise direction is used to lower the mower deck.
Make sure the height adjustment is the same at side crank handles. For best results, see
“SUGGESTED PRACTICE” section. Graduated scales are for reference only, not the actual cutter height.
Place crank handle in a retracted position to maintain height adjustment.
STARTING TO MOW
Adjust the cutting height.
Double check vehicle to mower attachment.
Start mower engine properly.
Slowly, activate the blade engage lever by rotating it forward and left until the lever locks
into place.
Carefully mount tow vehicle and start mowing slowly.
STOPPING THE MOWING SESSION
Pull safety tether to shut toggle switch “OFF”. If the engine fails to stop or if the safety
tether has become inoperable, then use Alternative Stopping Method.
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ALTERNATIVE STOPPING METHOD
The average lawn should be cut to approximately 2.5” during the cool season and to
bove the
sengage blades, turn toggle switch to “ON” position, check battery and all
Bring vehicle to complete stop, shut off engine, and set parking brake.
Disengage blade engage lever (6008).
Manually shut toggle and key switches to their “OFF” positions.
Always remember to remove keys to avoid irresponsible usage.
TRANSPORTING MOWER
Stop mower properly.
Place mower deck in its highest position.
If transporting without the use of a tow vehicle, remove spark plug wire and place
where it cannot contact the spark plug.
SUGGESTED MOWING PRACTICES
Operate mower engine at full throttle to assure the best cutting performance and
maximum material discharge.
Allow wet grass to dry. Clumps of wet grass will collect under the mowing deck.
Mowing should be started with tow vehicle in low gear and increased only as safe
mowing conditions permit. This speed should not exceed 5 mph.
over 3” during the hot months.
For a healthier lawn and better aesthetics, your lawn should be mowed often and
after moderate growth.
When cutting high or dense grass areas go slowly. Some areas may need to be
mowed twice. The second cut should be at 90 degrees to the first, if possible.
گ
Mowing thick or high grass. Raise rear height crank handles to .5”-.75” a
other two handles.
Creating a manicured lawn. Lower rear height crank handle to .25”-.5” below
front of deck. This allows grass blades to be cut twice. It also continually cuts clippings to produce a mulching effect.
GENERAL TROUBLE SHOOTING
The mower is not cutting level.
o Level deck, making sure the side crank-handles are equal. o Check air pressure of all tires; make sure they are equal and to
manufacturers specifications.
o Examine blades for damage, while mower engine is not running.
The engine will not start. o Di
other electrical connections, and inspect spark plug and wire.
o Check for fuel in the engine.
Engine runs poorly.
o See engine manual. o Check throttle adjuster. o Replace fuel, clean fuel filter and fuel line.
IF PROBLEMS PERSIST HAVE A QUALIFIED MECHANIC SERVICE THE MOWER. NEVER ATTEMPT TO MAKE AN ADJUSTMENT THAT YOU ARE NOT SURE IS CORRECT. DOING SO CAN CAUSE OTHER PROBLEMS.
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MOWER MAINTENANCE
The warranty on this Trail Mower does not cover items that have been subjected to operator abuse or negligence.
servicing unit.
GENERAL RECOMMENDATIONS
To receive full value from the warranty, operator must maintain unit as instructed in this manual. Some adjustments will need to be made periodically to maintain your unit properly. All adjustments in this manual should be checked at least once each season.
BEFORE EACH USE
Check engine oil level on a level surface. Check twice to insure an accurate reading.
Check condition of air filter; clean and replace as necessary.
Check blade operation; keep blades in good condition.
Check for loose fasteners and tighten them as needed.
AFTER EACH USE
Keep blades sharp.
Remove fresh grass clippings with garden hose.
Grass clippings can harden to the underside should be scraped out with a putty knife.
Keep fluids at proper levels.
Cover unit to prevent rain or other debris buildup. Definitely cover the engine.
BEFORE AND/OR AFTER EACH SEASON
Replace the spark plug.
Clean or replace the air filter.
A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and
last longer.
Check blades and belts for wear. Replace as necessary.
STORAGE RECOMMENDATIONS
CAUTION! Do not store engine indoors or other poorly ventilated area. Keep engine away from gas
appliances where fumes could contact open flame, pilot lights, or sparks. If engine is to be stored for 30 or more days, prepare unit as follows:
Drain fuel outside into an approved container.
Start engine properly and run until unit is out of fuel.
Let engine cool.
Remove remaining gasoline from carburetor and fuel tank to prevent gum deposits from forming
within the engine. Gum deposits can cause malfunction in the engine.
Store mower with blades disengaged to prevent belts from being permanently stretched.
BLADE CARE AND SERVICE
For best results blades must be kept sharp. The blades can be sharpened with a few strokes of a file or grinding wheel. Do not attempt to sharpen blades while they are on the mower. Disconnect spark plug wire before
Important: Replace blades that have been damaged or deeply nicked. Important: Check blade and spindle hardware on a regular basis to make sure nuts are tight.
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Only a qualified mechanic should be used for any adjustments, disassembly or other kind of repairs.
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FRAME DETAIL

Item # Description Part #
1 Tongue Hitch 661* 2 Solid Stock Hitch 661A* 3 Bushing 10579 4 Safety Hitch Pin H11 5 3/4 - 16 Nyloc Nut NB122 6 Caster Fork 665* 7 Washer NB195 8 Wheel Spacer 663L
9 5/8 - 11 2 Way Lock Nut NB595 10 Wheel/Tire/Bearing F4157WK 11 5/8 - 11 X 7 Bolt NB624 12 Extension Hitch 12543* 13 Frame 12513* 14 Bearing B98 15 Cotter Pin NB126 16 Rear Axle 12526 17 Height Adjustment Handle H7N 18 Height Adjustment Tube Weldment 10059 19 5/16 PAL Nut NB276 20 Plastic Knob H7K 21 Crank Arm ES214 22 5/8 ID X 1 OD 14 Ga Washer NB149 23 5/8 ID X 1 OD 10 Ga Washer NB178 24 Eye Bolt 10038 25 Caster/Wheel Assembly 18430
NOT SHOWN
Height Indicator Decal OD41
Item # De scription Part #
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Only included on “CA” Models (California Compliant)
Item # Description Part #
1 Carbon Canister - 2.50 Gallon, 3/16 Line 18224 2 Cable Tie - Carbon Canister 18219 3 Nut - 10-24 Nylon Lock 024900 4 Bracket - Carbon Canister, ZT 17127 5 Screw - 10-24 X 3/4 Phil Truss Head ZP 024203
1 Ubolt - SQ 3/8-16 X 2.437 X 3 12447 2 Nut - Nyloc, 1/4-20 ZY NB180 3 Nut - Nyloc 3/8-16 ZY NB182 4 Mount - For EPA/CARB Gas Tank 18331* 5 Fuel Tank - 2.5 Gallon, Carb 18214 6 Cap, Fuel - 2.50 Gallon, Carb Sealed 18221 7 Bracket - Fuel Tank 18225 8 Bolt - Serr Flange 1/4-20 X 1 3/4 18236 9 Washer - SAE Flat 1/4 NB274
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When ordering replacement parts *USE PAINT CODE: GT=GRAY TK=BLACK
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MOWER DECK DETAIL
Item # Description Part #
1 Belt Cover 12523* 2 Grass Chute 9902* 3 Chute Bracket 6030* 4 Anti-Scalp Roller AS001 5 Deck 12520* 6 Torsion Spring 166X34
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8 Deck Idler 20946
9 3/8 - 16 X 1 1/4 Bolt NB618 10 Spacer 6040Z 11 Idler Arm 6054* 12 Bushing 6037 13 Nut - Nyloc 5/16-18 ZY NB181 14 Idler Pulley 20183 15 3/8 - 16 2 Way Lock Nut NB280 16 3/8 Washer NB272 17 Nut - Nyloc 3/8-16 ZY NB182 18 Eyebolt - Turned 3/8-16 X 5 ZY STD 10546 19 Spring TZ2S 20 5/16 - 18 Nut NB173 21 5/16 - 18 X 1 Bolt NB501 22 3/8 - 16 X 1 1/2 Bolt NB107 23 Battery Box 6112* 24 Bolt/Nut for Battery Box NB690/NB524 25 Bolt - HCC 5/16-18 X 8 1/2 GR2 ZP NB136 26 Bolt - 3/8-16 X 5 1/2 GR5 ZY NB575 27 Bolt/Nut for Frame Mount NB509/NB281 28 Bolt - Carriage, 3/8-16 X 4 NB707 29 Bracket - Rear Roller 10775 30 Bolt - Carriage 5/16-18 X 3/4 GR5 ZY 10216 31 Nut - Lock, 5/16-18 ZY 2 Way NB558 32 Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
Sway Bar Left 3665
Sway Bar Right 3664
ʊ
12527 (130”)
BELT IDLER DETAIL

BELT CONFIGURATION

20655
(50”)
When ordering replacement parts *USE PAINT CODE: GT=GRAY TK=BLACK
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Slide plastic tube snug
Item No.
against toggle switch.
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MOTOR BASE DETAIL

IDLER DETAIL
#10735
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Description Part #
1 Guard - Heat 20943* 2 Screw - 1/4-14X.38" ST 26X229 3 Bolt - 5/16-18 X 1 HCC GR5 ZY NB501 4 Knob - Shift, Black B19BLACK 5 Nut - Serr Flange 5/16-18 ZY Case Hrd NB170 6 Nut - Serr Flange 5/16-18 ZY Case Hrd 4578* 7 Nut - Nyloc 5/16-18 ZY NB181 8 Bolt - 1/2-13 X 5 HCC GR5 ZY NB155
9 Engage - Weldment 10727* 10 Nut - Jam Lock, 1/2-13 2-Way Gr A NB121 11 Cable - Throttle, 54" 20917 12 Switch - Toggle, Single Pole 685SP 13 Plate - Control Panel 20939* 14 Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 NB596 15 Nut - Key Switch 9087 16 Washer - Lock, Key Switch 9088 17 Bolt - 1/4-20 X 3/4 GR5 ZY NB250 18 Washer - SAE Flat 5/16 ZY NB275 19 Guide - Belt; T60 14869 20 Switch - Key 3623 21 22 Nut - Serr Flange, 1/4-20 Grade 5 ZY NB524 23 Spring - Idler Arm BRS6 24 Tether - Safety, Coiled (Red) H9C 25 Nut - Nyloc 5/16-18 ZY NB181 26 Spring - Idler Tension, Bent Leg 4422 27 Nut - Jam 5/16-18 ZY NB173 28 Idler - Engage Weldment 6009*
NB220
29 Nut - 2 Way Lock 3/8-16 ZY & Wax Gr A NB280 30 Pulley - Idler, OD3.25" ID3/8" B527 31 Washer - SAE Flat 3/8 ZY Carbon Steel NB272 32 Bolt - Spade, 5/16-18 X12 PLATED 10636YZ
PARTS NOT SHOWN
10 Amp Fuse AS069
WIRING HARNESS 20900
U1 BATTERY (NOT INCLUDED) NA
BATTERY CABLE- RED BCSR
BATTERY CABLE- BLACK BCLB
SOLENOID 1002004
BATTERY STRAP BHOLD
KEYS KSK
BATTERY CABLE BOOTS BCBT
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When ordering replacement parts *USE PAINT CODE: GT=GRAY TK=BLACK
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ENGINE DETAIL

Item # Description Part #
1 Muffler - Kawasaki, 14.5HP FS481V 20919 2 Engine - KAW 14.5HP 19162 3 Nut - Nyloc 5/16-18 ZY NB181 4 Washer - Split Lock, 3/8 ZY, Medium NB711 5 Bolt - 3/8-16 X 1 1/4 GR5 ZY NB618 6 Spacer - Long, Engine Pulley, 1.5" 689L 7 Key Stock - 1/4 X 1 Undr Sz Plain Fin 9031 8 Pulley - Engine, 5.5" 688
9 Spacer - Short, Engine Pulley, .687 689S 10 Washer - .531IDX1 1/2ODX.062(Ht Trtd)ZY TR150W 11 Washer - Belleville 7/16 X 1 1/4 699 12 Bolt - 7/16-20 X 1 HCF GR5 ZP Nyloc NB452N 13 Guide - Belt, FC 20935 14 Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 NB596
Center Blade
Driver
Configuration
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Outer Blade
Driver
Configuration
When ordering replacement parts *USE PAINT CODE: GT=GRAY TK=BLACK
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NOTES:
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NOTES:
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www.swisherinc.com
OWNER’S MANUAL
FC14566CPKA
FC14566CPKA-CA
66” FAST FINISH
TRAIL MOWER
COMMERCIAL PRO
HOW TO ORDER REPAIR PARTS:
Each mower has its own model number. Each engine has its own model number. The model number for the mower will be found on the right hand side of the frame at the wheel bracket. The model number for the engine will be found on the top of the blower fan housing. All mower parts listed herein may be ordered directly from Swisher or your nearest Swisher dealer. All engine parts may be ordered from the nearest dealer of the
engine supplied with your mower Color cannot be guaranteed on service parts.
.
IMPORTANT
Read and follow all
Safety Precautions
and Instructions
before operating this
equipment.
WHEN ORDERING PARTS, PLEASE HAVE THE FOLLOWING INFORMATION AVAILABLE:
* PRODUCT – FC66 FAST FINISH TRAIL MOWER * SERIAL NUMBER - _______________ * MODEL NUMBER - _______________ * ENGINE MODEL NUMBER - _______________
TYPE - _______________ * PART NUMBER * PART DESCRIPTION
TELEPHONE - 1-800-222-8183
FAX - 1-660-747-8650
SWISHER ACQUISITION INC.
1602 CORPORATE DRIVE
WARRENSBURG, MO 64093
CHANGING YOUR LANDSCAPE SINCE 1945
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