Page 1
SWISHER OWNER’S/OPERATOR’S MANUAL
E4-U3005 MULTIPURPOSE
PowerBroom TOOL
Part Number 81956 Rev. 12/2007
Minimize the risk of injury to yourself and others! Read this
manual and familiarize yourself with the contents. Always wear
eye and hearing protection when operating this unit.
WARNING!
Page 2
2
Introduction
The Swisher E4-U3005 Multipurpose
PowerBroom Tool is designed and built
to deliver superior performance and
reliability without compromise to quality,
comfort, safety or durability. As an
owner/operator, you’ll soon discover for
yourself why Swisher is simply in a class
by itself!
Throughout this manual are special
“attention statements”.
Attention Statements
WARNING!
A statement preceded by the
triangular attention symbol and the
word “WARNING” contains information that should be acted upon to
prevent serious bodily injury.
CAUTION!
A statement preceded by the word
“CAUTION” contains information
that should be acted upon to prevent
mechanical damage.
IMPORTANT!
A statement preceded by the word
“IMPORTANT” is one that possesses special significance.
NOTE:
A statement preceded by the word “NOTE”
contains information that is handy to know
and may make your job easier.
DANGER!
A statement preceded by the
triangular attention symbol and the
word “DANGER” contains information that should be acted upon to
prevent serious injury or death.
PAGE
Never operate this tool or any
other power equipment if you are
tired, ill, or under the influence of
alcohol, drugs, or any substance
that could affect your ability or
judgement.
Warning labels affixed to the machine
are as follows:
Read and follow this manual, make
sure anyone using the pruner does
likewise. Failure to do so could
result in serious personal injury or
machine failure. Keep this manual
for future reference.
Always wear a hard hat to reduce the
risk of head injuries during operation
of this machine. In addition, always
wear eye and hearing protection.
Swisher recommends wearing a face
shield as additional face and eye
protection.
Contents
Safety Precautions .....................................3
Product Description ..................................6
Technical Specifications ........................... 7
Assembly ...................................................7
Installing and Adjusting
the Bar and Chain .....................................9
Chain Oiler ...............................................10
Mixing Fuel..............................................11
Starting the Engine ................................12
Stopping the Engine................................13
Using the Pole Pruner ............................14
Maintenance ............................................15
Long Term Storage .................................16
Troubleshooting Guide ..........................18
Warranty...................................................21
Swisher Inc. reserves the right to make
changes to products without prior notice,
and without obligation to make alterations
to units previously manufactured.
IMPORTANT!
The information contained in these
instructions describes units available at
the time of publication.
Beware of thrown objects. Keep
bystanders at least 15 M (50 feet)
away during operation.
IMPORTANT!
The procedures described in this manual
are intended to help you get the most
from your unit as well as to protect you
and others from harm. These procedures
are guidelines for safe operation under
most conditions, and are not intended to
replace any safety rules and/or laws that
may be in force in your area. If you have
questions regarding your E4-U3005, or if
you do not understand something in this
manual, contact Swisher Inc. at (800) 2228183, or go to www.swisherinc.com for
assistance. You may also contact Swisher
at the address printed on the back of this
Manual.
Page 3
IMPORTANT!
Safety and Operation Information Labels:
Make sure all information labels are
undamaged and readable. Immediately
replace damaged or missing information
labels. New labels are available. contact
Swisher Inc. at (800) 222-8183, or go to
www.swisherinc.com for assistance.
Safety Labels
Figure 1
READ THE
OPERATOR’S MANUAL.
WEAR HEARING AND ANSI Z87.1
APPROVED EYE PROTECTION.
BEWARE OF THROWN
DIRT AND DEBRIS.
MAINTAIN A
SHALLOW
WORKING
ANGLE…
DO NOT USE ON UNGUARDED
ELEVATED SURFACES.
…AVOID MOVING TOWARD
VERTICAL.
80267Shindaiwa Inc.
IMPORTANT!
The procedures described in this manual
are intended to help you get the most
from your unit as well as to protect you
and others from harm. These procedures
are guidelines for safe operation under
most conditions, and are not intended to
replace any safety rules and/or laws that
may be in force in your area. If you have
questions regarding your power tool, or if
you do not understand something in this
manual, contact Swisher Inc. at (800) 222-
8183, or go to www.swisherinc.com for
assistance. You may also contact Swisher
at the address printed on the back of this
Manual.
3
A PowerBroom operates at very high
speeds and has the potential to do serious
damage if misused, abused or mishandled.
To reduce the risk of injury, you must
maintain control at all times, and observe
all safety precautions during operation.
Never permit a person without training or
instruction to operate this machine!
Stay Alert
You must be physically and mentally fit to
operate this unit safely.
General Safety Instructions
WARNING!
Never make unauthorized
attachment installations.
WARNING!
Never operate power equip-
ment of any kind if you are tired or
if you are under the inuence of
alcohol, drugs, medication or any
other substance that could affect
your ability or judgement.
Never smoke or light res near the
unit.
Always stop the engine and allow it
to cool before refueling. Avoid over-
lling and wipe off any fuel that may
have spilled.
Never place ammable material
close to the engine mufer.
■
■
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Always move the unit to a place well
away from a fuel storage area or oth-
er readily ammable materials before
starting the engine. Use caution when
handling fuel. Move the power tool at
least 10 feet (3 meters) from the fueling point before starting the engine.
Never run the engine without the
spark arrester screen in place. Do
not operate the machine with the
mufer removed.
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■
WARNING!
Minimize the Risk of Fire
Be careful when operating on a slope
or on slippery terrain, especially during rainy weather.
If the drum assemblies jam, switch the
engine OFF and inspect the drums,
axles and gearcase for damage.
Never operate the PowerBroom
around objects that could tangle in
the drums and cause loss of control.
Maintain a low working angle and
avoid steep angles of operation. A
steep working angle risks loss of control of the machine.
Transport the machine with the engine OFF.
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Work Safely: Be Aware of the
Working Environment
Page 4
4
CAUTION!
Always maintain this unit according
to this owner’s manual and follow
the recommended scheduled
maintenance.
Never modify or disable any of the
unit’s safety devices.
Always use genuine Swisher parts
and accessories when repairing or
maintaining this unit.
Do not make unauthorized
modications to this unit.
Never allow the engine to run at
high RPM without a load. Doing so
could damage the engine.
When transporting the unit in a
vehicle, tie it down securely to
prevent damage and fuel spillage.
Always clear your work area of
trash or hidden debris to help
ensure good footing.
Keep the unit as clean as
possible. Keep it free of loose
vegetation, mud, etc.
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MPB23002
This Swisher PowerBroom tool is
specically designed for use on the
Swisher Multipurpose Tool Carrier. Installation and/or use on any other model, brand or type of power tool is not
approved by Swisher. Attempts to use
on non-approved models can damage
the equipment and cause accidents,
serious injury or death.
Sweeper belts may move when starting engine. Place sweeper belts on a
smooth level surface when starting.
Always make sure the PowerBroom
attachment is properly installed and
rmly tightened before operation.
Make sure there are no missing or
loose fasteners, and that the ignition switch and throttle controls are
working properly.
Do not operate the unit with the muf-
er removed.
Operate this unit only in a well ventilated area. Be aware of carbon monoxide poisoning. Exhaust gases and
lubrication oil mist can cause serious
injury or death.
Always hold the machine rmly with
both hands when sweeping, and
maintain control at all times.
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■
■
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Always stop the engine immediately
and check for damage if you strike a
foreign object or if the unit becomes
tangled. Do not operate with broken
or damaged equipment.
Stop the unit immediately if it suddenly begins to vibrate or shake. Inspect for broken, missing or improperly installed parts or attachments.
Never transport the unit nor set it
down with the engine running. An engine that’s running could be accidentally accelerated causing the drum
assemblies to rotate.
Always clear your work area of trash
or hidden debris that could be thrown
back at you or toward a bystander.
Always keep the handles clean.
Always disconnect the spark plug
wire before performing any maintenance work.
Always wear eye protection to shield
against thrown objects.
Always protect yourself from haz-
ards such as thorny brush and ying
debris by wearing gloves and close
tting clothing that covers arms and
legs. Never wear shorts. Don’t wear
loose clothing or items such as jewelry that could get caught in machinery or underbrush. Secure long hair
so it is above shoulder level.
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The Properly Equipped Operator
Always operate with both hands
rmly gripping the unit.
Wear nonslip heavy-duty work
gloves to improve your grip on
the pole pruner handle. Wear
snug-tting clothes that also
permit freedom of movement.
NEVER wear shorts!
Always wear appropriate
hearing protection.
Always wear eye and hearing
protection. Swisher recommends
wearing a face shield as additional
face and eye protection.
Wear sturdy footwear with nonslip
soles to provide good footing. Steeltoed safety boots are recommended.
Never operate unit bare-footed!
Keep a proper footing and do not
overreach—maintain your balance
at all times during operation.
Keep bystanders at least 15 meters away from
the unit while operating to reduce the risk of
being struck by thrown debris.
WARNING!
Use Good Judgement
Operating Precautions
Figure 1
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5
Product Description
Specications
Multipurpose PowerBroom Tool (w/drum assemblies) ........................................................................................................ 11.4 lbs. (5.2 kg)
Gearcase Lubrication ..........................................................................................................................Mobil SCH 634 synthetic gear lubricant
Gear Reduction ............................................................................................................................................................................................... 40:1
Specifications are subject to change without notice.
Figure 4
Multipurpose PowerBroom Tool
Outer Tube
Tube Protector
Gearcase
Drum Assembly
Sweeper Belt
Handle
Sweeper
Fins
Using the illustration as a guide, familiarize yourself with your machine and its
various components. Understanding your
machine helps ensure top performance,
long service life and safer operation.
WARNING!
Do not make unauthorized
modications or alterations to any of
these units or their components.
Page 6
6
IMPORTANT!
The terms “left”, “left-hand”, and “LH”;
“right”, “right-hand”, and “RH”; “front”
and “rear” refer to directions as viewed by
the operator during normal operation.
WARNING!
Do not make unauthorized
modications or alterations to your
pruner or its components.
Using Figure 4 in the “Product Description” section as a guide, familiarize
yourself with the Swisher E4-U3005 Multipurpose Pole Pruner Tool and its various
components. Understanding your unit
helps ensure top performance, longer
service life, and safer operation.
Before assembling, make sure you have
all the components required for a complete unit:
Assembly
Prior to assembly
Outer Tube/Mainshaft Assembly
Gearcase and Shaft Protector
(2) Drum Assemblies
(2) Axles
(1) Handle Assembly
Kit containing hardware, owner/opera-
tor's manual, and a 5 mm hex key.
Carefully inspect all components for
damage.
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Adjustable Handle Installation
Follow these instructions if you wish
to use the PowerBroom’s adjustable
handle instead of the loop handle on
youlr powerhead assembly.Remove the
powerhead assembly’s loop handle.
Remove both screws from the PowerBroom’s adjustable handle assembly.
While spreading the handle at the
mounting hole, position the handle on
the outer tube as shown.
Reinstall the two mounting screws in
the handle, but do not tighten them at
this time.
Locate the handle at the best position
for operator comfort (usually about 10
inches ahead of the throttle lever), and
secure it by tightening the adjustment
knob at the handle base. See Figure 4.
1.
2.
3.
4.
Handle
Hex Nut
Washer
Outer Tube
Adjustment Knob
Mounting Screw
Throttle Assembly
Washer
Figure 4
IMPORTANT!
One side of the handle is recessed to
receive the two hex nuts.
Page 7
MPB23015
Secure the drum
axle to the shaft
Install drum
axle onto
output shaft
Drum
Axle
Cotter
Pin
Hitch
Pin
Clevis
Pin
Install the sweeper drum
assembly
Drum
Assembly
3
Secure with a
cotter pin
1
2
4
NEVER operate the unit with the protective
devices (ignition switch, etc.) removed!
ALWAYS make sure the PowerBroom tool
is properly installed and firmly tightened
before operation.
Use only authorized Swisher parts and
accessories with your Swisher Multipurpose Tool. Do not make modifications
to your machine without the written
approval of Swisher.
Checking Unit Condition
NEVER use a cracked or warped PowerBroom drum or axle: replace it with a
serviceable one.
ALWAYS stop the engine immediately and
check for damage if you strike a foreign
object or if the machine becomes tangled.
Do not operate with broken or damaged
equipment.
NEVER allow the engine to run at high
RPM without a load. Doing so could damage the engine.
NEVER operate a machine with worn or
damaged fasteners or attachment holders.
7
Assembly
The PowerBroom tool should now
be completely assembled.
Push one of the drum axles onto either
of the two gearcase output shafts. If
necessary, rotate the drum axle until
the clevis pin hole in the axle aligns
with the matching hole in the gearcase
output shaft.
1.
CAUTION!
The two drum assemblies are identical, but each drum must be installed
with its recessed end facing toward
the gearcase.
Sweeper Assembly (continued)
Use a clevis pin and hitch pin to secure
the drum axle to the shaft.
Slide the recessed end of a sweeper
drum assembly over the installed axle,
and then push the drum down the axle
until the cotter pin hole in the axle
extends above the drum surface.
Use a cotter pin to secure the drum
assembly on the axle (see inset). The
cotter pin is designed to fit tightly
against the outboard end of the drum,
so you may need to compress the drum
face slightly during installation. spead
the ends of the cotter pin to secure.
2.
3.
4.
Repeat Steps 1-4 to install the remaining axle and drum assembly.
5.
Page 8
Strap and Hanger p/n 22410-17201 and
60840-98020
Although a strap and hanger is not
required for with this unit, it is recommended to reduce operator fatigue during
extended periods of operation.
Make sure
all hooks and adjusting devices are secure.
Adjust the harness shoulder strap so the
shoulder pad rests comfortably on the offside shoulder. See Figure 9.
Debris Shield p/n 99909-33021
(optional)
A plastic debris shield is available from
your Swisher dealer as a useful option to
your PowerBroom. The shield helps prevent broadcasting debris when large volumes of material are forced over the top of
the drum during operation. See Figure 10.
Recommended
Strap and Hanger
Figure 9
Figure 10
Optional Accessories
Assembly
Debris shield
8
Press latch
With the pole pruner on a clean, flat surface,
loosen the coupler screw. The spring-loaded
coupler protector should pop up.
Press down on the latch with your finger
or thumb. This releases the coupler lock.
Pull the upper tube assembly out of the
coupler.
1.
2.
3.
Disassembling the tube sections
Tool assembly
Lower tube assembly
Coupler
Latch
Coupler screw
Knob
Locking hole
Latch protector (extended)
Slip off the protective covers from the
ends of both tubes, and loosen the coupler screw knob.
Insert the tool assembly into the coupler, with the tool decal facing up, until
the line of the decal is flush with the
end of the coupler.
Twist the tool assembly back and forth
until you are sure it snaps in place by
the coupler latch.
When the two tube halves are locked
together, press down on the springloaded latch protector and tighten the
coupler screw knob.
2.
3.
4.
5.
Latch Protector (lowered)
Coupler Screw Knob
Coupler
Assembling tube sections
Place powerhead/lower tube assembly on a clean, flat surface so that
both assemblies fit end to end. The
powerhead/lower tube assembly
should be facing positioned with the
locking hole in the tube end facing up.
1.
CAUTION!
Keep the open ends of the tubes
clean and free of debris!
Page 9
Operating
The PowerBroom works best when its
rubber fins can quickly slide or “skim”
over the surface being swept.
New or replacement sweeper belts tend to
grip or drag on hard surfaces, and should
be thoroughly broken in or “scuffed”
before the broom is actually put to work.
Break-in and Operation
For detailed instructions on general
safety procedures, fueling, starting, and
stopping the powerhead assembly, refer
to the appropriate Owner’s Manual for
your machine.
WARNING!
KEEP CLEAR of drum
assemblies during starting operations! The drums may rotate during
startup.
WARNING!
BURN DANGER! The gearcase will become very hot during
normal operation.
When sweeping narrow areas such as
sidewalks, the PowerBroom can be
used to throw material directly ahead of
the operator. Clearing wider areas may
require sweeping at an angle to create
windrows to one side of the path being
cleared.
Windrows of lighter materials often can
be combined into one main row or pile
for eventual pickup, while heavy or bulky
material may need to be collected row-byrow. See Figure 11.
To pull debris from corners, reverse
sweeper drum rotation by turning the
powerhead over (throttle facing “up”).
See Figures 12 and 13.
DIRECTION OF
ROTATION
Sweeping
corners with the
PowerBroom upside
down
Sweeping Windrows
Adjustment Knob
…loosen the adjustment knob to
reverse the handle.
For long-term inverted operation…
Figure 11
Figure 12
Break-in is easily accomplished by operating the PowerBroom at full throttle for
3 to 5 minutes in loose gravel or similar
abrasive material. Once broken in, a
PowerBroom will effortlessly move an
amazing variety of materials, ranging
from snow or standing water to heavier
objects such as gravel or wood chips.
Experience will help you understand the
operating principles of the PowerBroom,
but safe operation must be practiced from
the start.
Operating Techniques
Operate the PowerBroom at or near full
throttle with its sweeper fins resting on
the work surface.
IMPORTANT!
It is both tiring and unnecessary to lift or
hold the fins from the work surface during sweeping.
WARNING!
Reversing the PowerBroom
will cause debris to be thrown back
toward the operator. When reversing
the PowerBroom, use lower throttle
settings and be aware that thrown
debris may also affect your footing!
Starting and Fueling
9
Page 10
300 Hour Maintenance
10
Maintenance
WARNING!
Before performing any maintenance, repair, or cleaning work on the
unit, make sure the engine and cutting
attachment are completely stopped.
Disconnect the spark plug wire before
performing service or maintenance.
WARNING!
Non-standard accessories,
cutting attachment, or replacement
parts may not operate properly with
your unit and may cause damage
and lead to personal injury.
Prior to each work day, perform the
following:
Remove all dirt and debris from the
engine, check the cooling fins and
air cleaner for clogging, and clean as
necessary.
Carefully remove any accumulations
of dirt or debris from the muffler and
fuel tank. Check cooling air intake
area at base of crankcase. Remove
all debris. Dirt build-up in these areas can lead to engine overheating,
fire, or premature wear.
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Daily Maintenance
WARNING!
The saw chain is very
sharp. Wear gloves to protect your
hands when working with or around
the saw chain.
Clean any debris or dirt from the
cutting attachment. Check the bar
and chain for damage or incorrect
adjustment.
Check for loose or missing screws or
components. Make sure the cutter attachment is securely fastened.
■
■
Check the entire unit for leaking fuel
or grease.
Make sure nuts, bolts, and screws
(except carburetor idle speed adjusting
screws) are tight.
■
■
IMPORTANT!
For detailed maintenance information
about your unit, consult the owner's
manual that was provided with it. If it has
been lost or misplaced, contact Swisher
for a replacement.
NOTE
Using non-standard replacement parts
could invalidate your Swisher warranty.
Gearcase Lubrication
The gearcase should be filled with 60 cc
(2.0 fl.oz.) of Mobil SHC634 Synthetic Gear
Oil. A maximum of 75-80 cc can be used,
but never to exceed 80 cc. Operation with
excessive oil level will result in high operating temperatures. Do not overfill!
Replacing the gearcase oil
Turn the gearcase to the LH side and
and allow all used gearcase oil to drain
into a small container.
4.
Figure 16
NOTE:
It may be necessary to use a heat gun to
soften the sealer material.
WARNING!
BURN DANGER! The gear-
case will be extremely hot after use!
Disconnect spark plug wire at engine.
Remove the LH Drum and axle assembly
(as viewed from the operating position).
Wipe the sideplate clean and remove four
screws (it is not necessary to remove the
gearcase from the outer tube).
Turn gearcase side plate to break the
seal and lift the plate from the gearcase.
See Figure 15.
1.
2.
3.
Figure 15
Inspect the sideplate for damage and
clean off all remaining liquid gasket material with brake cleaner or acetone. Coat
the outer sealing flange of the sideplate
with Loctite Ultragrey Silicon Sealant or
Threebond No. 1104 Liquid Gasket.
Replace the cover and install the four
sideplate screws. Tighten securely.
Reinstall the drum and axle assembly
per the sweeper assembly instructions.
See page 11.
6.
7.
8.
Place the gearcase on the RH side and
supported so the outer tube is parallel to the ground. Refill the gearcase
with 60 cc (2.0 fl.oz) of Mobil SHC634
Synthetic Gear Oil to the bottom of the
chamfer on the output gear. The correct oil depth is 5/8" (15.5 mm). See
Figure 16. DO NOT OVERFILL! Refer
to Figure 16.
5.
Page 11
11
Troubleshooting Guide
Engine idle too high.
Broken clutch spring or worn clutch
spring boss.
Loose attachment holder.
Warped or damaged attachment.
Loose gearcase.
Drums rotates at engine
idle.
Excessive vibration.
Drums will not rotate.
Set idle: 2,750 (±250) min-1.
Replace spring/shoes as required,
check idle speed.
Inspect and re-tighten holders securely.
Inspect and replace attachment as
required.
Tighten gearcase securely.
Bent main shaft/worn or damaged
bushings.
Shaft not installed in powerhead or
gearcase.
Broken shaft.
Damaged gearcase.
Inspect and replace as necessary.
Inspect and reinstall as required.
Consult with a authorized
servicing dealer.
ADDITIONAL PROBLEMS
What To Check Possible Cause Remedy
Page 12
12
Swisher Inc.
P.O Box 67
Warrensburg, MO 64093
©2007 Swisher, Inc.
Part Number 81956
Rev. 12/07
Specifications subject to change without notice.
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