Swisher 97-056001, AZ User Manual

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OWNER’S MANUAL
MODEL NO. All AZ Series Models from Serial # 97-056001
Zero Turn Riding Mowers
!
CAUTION:
Read and follow all Safety Rules and Instructions Before Operating This Equipment
Rev. 12.01.1997
P.O. BOX 67, WARRENSBURG, MISSOURI 64093 PHONE 660-747-8183 FAX 660-747-8650
Manufacturing quality lawn care equipment since 1945
Assembly Operation Service and Adjustment Repair Parts
Made In The
USA
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Swisher Mower & Machine Co. Inc.
P.O. Box 67 Warrensburg, MO 64093
Phone (660) 747-8183
Toll Free (800) 222-8183
FAX (660) 747-8650
Dear Valued Customer:
All of us at our plant in Warrensburg, Missouri, are delighted that youve chosen to purchase a Swisher Zero Turn Radius Mower. We know that you will enjoy years of trouble free service and will save time and money by using our products. We regularly receive letters from satisfied riding mower customers who are still using Swisher mowers they purchased 20, even 25 years ago!
American-Made Swisher mowers feature rugged all-steel construction, and include 1/8 inch welded steel mower decks. Swisher mower decks are individually fabricated, therefore far more durable than stamped steel decks commonly found on other mowers. In addition to unsurpassed durability, their unique patented steering pro­vides maximum maneuverability with time saving, zero-turning radius capability.
Founded a half-century ago, Swisher is a family-owned and operated company dedicated to quality and prod­uct innovation. We designed and introduced the first zero-turning radius walk-behind mower in 1945, and the first zero-turning radius riding mower in 1955...long before most other mower manufacturers began business. Our innovations have continued with popularizing the towing mower concept, solar-automated composters, rotisserie outdoor cooking and much more!
Please take the time to familiarize yourself with this owners manual paying special attention to the safety precautions, the operation and the maintenance of your new riding mower.
We appreciate the trust you have placed in our company and our product. Thank you for your business.
Sincerely,
O. Wayne Swisher President, Swisher Mower and Machine Co., Inc.
Proven Performance Since 1945
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TABLE OF CONTENTS
Safety Rules ............................................................................................... 2
Safety /Operational Decals ........................................................................ 4
Assembly .................................................................................................... 6
Your New Mower....................................................................................... 8
Before Starting Engine - Frist Time .......................................................... 8
Maintenance ............................................................................................. 10
Adjustments/Lubrication ......................................................................... 11
Storing ...................................................................................................... 12
Repairs...................................................................................................... 12
Mulching Mower ..................................................................................... 14
Sweeper/Collector .................................................................................... 14
Brush Adjustments ................................................................................... 15
Bag and Brush Replacement.................................................................... 15
Mower Installation ................................................................................... 16
Belt Housing Illustration ......................................................................... 17
Two Speed Pulley Illustration .................................................................. 18
Variable Speed Pulley Illustration ........................................................... 19
Height Adjustment Illustration ................................................................ 20
Blade Drive Assembly Illustration .......................................................... 21
Traction Assembly Illustration ................................................................ 22
Two Speed Pulley Assembly Illustration................................................. 23
Mulcher Mower Assembly Illustration ................................................... 24
Wiring Diagram Illustration..................................................................... 25
Replacement Parts .................................................................................... 26
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SAFETY RULES
Safety Operation Practices for Riding Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET, AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS
!
INVOLVED!!!
CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE IT WHERE IT CANNOT CONTACT SPARK PLUG IN ORDER TO PREVENT ACCIDENTAL
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STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS.
I. GENERAL OPERATION
Read, understand, and follow all instructions in
the manual and on the machine before starting.
Read this operators manual carefully. Become
familiar with the controls and know how to operate your mower properly.
Only allow responsible adults, who are familiar
with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys,
wire, etc. which could be picked up and thrown by the blade.
Be sure the area is clear of other people before
mowing. Stop machine if anyone enters the area.  Never carry passengers.  Do not mow in reverse unless absolutely
necessary. Always look down and behind before
and while backing.  Be aware of the mower discharge direction and
do not point it at anyone. Do not operate the
mower without the guards in place.  Slow down before turning.  Never leave a running machine unattended.
Always turn off blades, and stop engine.  Turn off blades when not mowing.  Mow only in daylight or good artificial light.  Do not operate the machine while under the
influence of alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extra care when loading or unloading the
machine into a trailer or truck.
Disengage power to mower, stop engine when
transporting or not in use.
Exercise special care when mowing around fixed
objects in order to prevent the blades from striking them. Never deliberately run tractor or mower onto or over any foreign object.
Use mower only as the manufacturer intended
and as described in the manual.
Do not operate mower if it has been dropped or
damaged in any manner. Always have damage repaired before using your mower.
Always wear safety glasses or eye shields when
starting and while using your mower.
Dress properly. Do not operate mower when
barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing.
Always make cutting height adjustments before
starting your mower. Never attempt to do this while the engine is running.
Keep your eyes and mind on your mower and the
area being cut.  Do not let other interests distract you.  Do not put hands or feet near or under rotating
parts. Keep clear of the discharge opening at all
times.  Before cleaning, inspecting, or repairing your
mower, stop the engine and make absolutely sure
the blade and all moving parts have stopped. Then
disconnect the spark plug wire and keep it away
from the spark plug to prevent accidental starting.  Do not operate your mower if it vibrates
abnormally. Excessive vibration is an indication of
damage; stop the engine, safely check for the cause
of vibration and repair as required.  Never operate your mower without proper guards,
plates, or other safety devices in place.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes requires extra caution. If you feel uneasy on it, do not mow it.
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DO:
Mow up and down slopes.  Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary, and
then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction
could cause sliding.
III. CHILDREN
CAUTION: TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF CHILDREN. CHILDREN ARE OFTEN ATTRACTED
!
TO THE MACHINE AND THE MOWING ACTIVITY. NEVER ASSUME THAT
CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM.
Keep children out of the mowing area and
under the watchful care of another responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and
down for small children.
Never carry children. They may fall off and be
seriously injured or interfere with safe machine
operation.  Never allow children to operate the machine.  Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
IV. SERVICE
Use extra care handling gasoline and other
fuels. They are flammable and vapors are
explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running.
- Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.  Keep nuts and bolts, especially blade attachment
nuts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their
proper operation regularly.
Keep machine free of grass leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Mower blades are sharp and can cut. Wrap the
blades(s) or wear gloves, and use extra caution when servicing them.
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SAFETY AND OPERATIONAL DECALS
Replace decal immediately if damaged. Order by part number from
Swisher Mower and Machine Co. Inc.
!
WARNING
SERIOUS INJURY OR DEATH CAN OCCUR
- MOVING PARTS - SHARP BLADES - THROWN OBJECTS - POSSIBILITY OF ROLL OVER -
GO UP AND DOWN SLOPES, NOT ACROSS.
AVOID SUDDEN TURNS, SUDDEN CHANGES IN DIRECTION, SUDDEN CHANGES IN SPEED.
IF MACHINE STOPS GOING UPHILL, STOP BLADE AND BACK SLOWLY DOWN.
BE EXTRA CAUTIOUS ON ALL SLOPES AND UNEVEN SURFACES.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
NEVER CARRY CHILDREN OR OTHERS AS PASSENGERS.
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING.
REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE.
KNOW SAFE OPERATING INSTRUCTIONS BEFORE STARTING ENGINE.
- READ OPERATORS GUIDE FIRST -
!
DANGER
SPINNING BLADE
KEEP CLEAR
CONTACT CAN INJURE
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IMPORTANT! - READ THIS MANUAL BEFORE OPERATING MOWER
Be sure to check your new Swisher Riding Mower for shipping damage before beginning assembly.
These parts are packaged with your new mower.
- Steering Wheel - includes one (1) 1/4-20 x 1/2 bolt, washer and cap plug
- Seat - includes two (2) 3/8 - 16 x 3/4 bolts, washers, nuts
- Grass Chute ( for non-mulching mowers) with bolt, nut and spring
- Wheels
- Cotter Pins
The following tools are needed for assembling your new Swisher Riding Mower:
Safety Glasses 1/2” box wrench 2 - 7/16” box wrenches 7/16” socket and ratchet 5/32” hex key wrench
To assemble your new mower, complete ALL of the following steps.
1. INSTALL STEERING WHEEL
Align the key in the steering wheel hub with the slot in the end of the steering shaft and press down.
Use a hex key wrench to install and tighten the set screws on the side of the steering hub.
Insert the 1/4-20 x 1/2” long bolt and washer into the steering hub.
Tighten the bolt until snug. Do not over-
tighten
Install the cap plug to cover the bolt and washer.
ASSEMBLY
1. INSTALLING THE WHEELS
Insert the axle through the hub of the wheel with the valve stem facing away from the mower. (Be sure to place the supplied
spacers between the surface of the axle weldment and the hub to prevent the tire from rubbing the weldment.)
With the wheel in position, insert a cotter pin in the hole on the end of the axle. Use pliers to spread the ends of the cotter pin to retain the wheel in position. Repeat this process for the other side.
Important - Do not forget to spread the ends of the cotter pins to keep wheel as­sembly in place.
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3. CHECKING THE ENGINE
6. INSTALLING THE SEAT
The engine has been serviced prior to ship-
ment. However, it is important to check
the oil level prior to starting the engine. If more oil is required, follow the engine manufacturer recommendations. Be careful not to overfill.
4. ADD GASOLINE
IMPORTANT! GASOLINE SHOULD
BE ADDED OUTSIDE IN A WELL VENTILATED AREA.
Add approximately one gallon of fuel to
the tank. Be certain to follow the engine manufacturers recommendations on the type of fuel to use.
5. CHECKING GEARBOX LUBRICANT The gearbox is filled with lubricant at the
factory. However, verify that the gearbox is filled by removing the Oil Check Plug (Part #T143P) located on the side of the gearbox.
The seat should be installed using the two
(2) bolts and lock nuts supplied.
Attach the wiring from the mower to the
seat safety switch. Important! The wir-
ing must be connected to the seat safety switch for the mower to operate.
On 12 volt models: attach green wires
and the brown wires to the two (2) remain­ing positions on the safety switch.
On non-l2 volt models: attach the two
(2) brown wires to the safety switch.
The order of wire attachment or position
does not matter.
7. INSTALLING THE GRASS CHUTE (for non-mulching mowers only)
Attach the grass chute using the bolt, nut
and spring supplied. Important! Do Not
operate without the grass chute in place!
The lubricant should be level with the oil
check plug opening.
If you need to add lubricant, use ONLY
TR125L, which is specially blended by Swisher Mower and Machine Company.
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BECOMING FAMILIAR WITH YOUR NEW SWISHER MOWER
Select an open area with no obstructions to complete the following steps which will help you familiarize yourself with the location and movement of the mower controls. The engine SHOULD NOT be running as you familiarize yourself with these controls.
RIGHT AND LEFT SIDES OF MOWER ARE DETERMINED BY SITTING IN THE DRIVERS SEAT.
OPERATOR POSITION
FRONT
LEFT
BE SURE TO READ THIS SECTION BEFORE STARTING THE
ENGINE FOR THE FIRST TIME
Check fuel and oil levels.
Make sure the Drive Control and Blade Clutch
Levers are pulled back and disengaged. Make sure your foot is off the pedal.
Once engine is started, become familiar with the
steering and maneuvering of the mower before engaging the blades.
RIGHT
REAR
chain on the front wheel, is engaged when it is resting flat against the front wheel.
ENGAGING THE DRIVE:
Hand-Operated/Two-speed Drive:
(all models begin with AZ2)
DRIVE ENGAGEMENT PIN:
The Lock Pin Lever (TR148L) should always be
engaged (flat against the wheel) BEFORE start-
ing the engine. To move the mower when en-
gine is not running, the Lock Pin Lever (TR148L) must be disengaged.
Do not engage pin when engine is running. The
Lock Pin Lever (TR148L), located opposite the
The motion of the mower is controlled by the Drive Clutch Lever (AZ125) located just be­low the steering wheel, on the left side.
To engage the drive, start the engine.
Push the Drive Clutch Lever (AZ125), which is located on the left side of the steering wheel, forward. The mower will BEGIN MOVING FORWARD IN THE DIRECTION THE FRONT TIRE IS POINTED.
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To disengage the drive, pull the Drive Clutch Le-
ver (AZ125) back.
THE ZERO-TURNING RADIUS
The lever on the right side of the steering wheel
controls ground speed:
Low Speed: place the lever in the lower position
closest to the operator. This speed is excellent for trimming and maneuvering in tight places.
High Speed: push the lever forward (away from)
the operator. This speed is used for mowing large open areas.
Changing from low speed to high speed or from high speed to low speed can be done without disengaging the drive.
Foot-Pedal Operated:
(all models begin with AZV)
To engage the drive, press your foot against the
pedal. The speed of the mower is regulated by the amount of pressure against the foot pedal.
The mower automatically stops and brakes when
you lift your foot off the pedal.
Swishers patented front wheel drive steering mechanism provides 360 degrees of maneuverability.
Reverse directions by simply turning the front wheel in the direction you want to go.
To reverse directions in tight areas, pull back the Drive Control Lever (AT125) to stop the mower. Then turn the steering wheel 180 degrees (in the opposite direction). Engage the Drive Lever once again.
QUICK CHANGE MULCHING
MOWER:
WARNING!
ALWAYS STOP ENGINE AND DISCONNECT SPARK PLUG WIRE BEFORE OPENING OR CLOSING MULCHING CHUTE!
The abruptness of the stop depends on how quickly
you take your foot off the pedal.
ENGAGING THE BLADES:
The Blade Clutch (BR20AZ) is located on the left side below the seat.
To engage the blades, move the lever toward the
front of the mower.
To disengage the blades, pull the lever toward the
rear of the mower.
To use as a side-discharge mower:
Twist knob to unlock chute, let chute open and then twist knob to lock chute.
To use as a mulching mower:
Twist knob, push chute closed and twist knob again to lock.
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MOWER MAINTENANCE
Make sure your mower is in safe working condition by keeping the following guidelines in mind every time you use your mower.
Keep mower in good operating condition and keep
safety guards, shields and switches in place. DO NOT operate mower if any of these devices are
missing.
Check all nuts, bolts and screws for secure fit to
keep equipment in safe working condition. Make adjustments as necessary.
To reduce fire hazards, keep engine free of grass,
leaves or excessive grease.
DO NOT operate mower with damaged or miss-
ing muffler. DO NOT tamper with exhaust sys-
tem; this may create a fire hazard.
DO NOT operate engine if air cleaner or the cover
directly over the carburetor air intake is removed. Removal of these parts could create a fire hazard.
Disconnect the battery before repairing the mower.
Before cleaning, making adjustments or repairing
mower, STOP engine and disconnect the Spark
Plug Wire. ALLOW THE ENGINE TO COOL.
To ensure the most even grass cut, keep the tire
pressure at 35 psi (pounds per square inch).
Handle gasoline with care. DO NOT smoke or
use open flame near gasoline. Use only approved gasoline containers. Never fuel or run mower in poorly ventilated area, such as a garage or utility building.
NEVER ADD GASOLINE TO A HOT EN­GINE - ALLOW ENGINE TO COOL BE­FORE ADDING GASOLINE.
Always replace fuel tank cap. Be sure to clean up any spilled gasoline.
Do not change the engine governor settings or overspeed the engine; severe injury or damage may result.
Never store mower, with gasoline in the tank, in­side a building where flames may reach an open flame or spark. Always allow engine to cool be­fore storing.
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ADJUSTMENTS AND ROUTINE SERVICING
WARNING - ALWAYS STOP ENGINE AND DISCONNECT SPARK PLUG WIRE
AND BATTERY BEFORE MAKING ADJUSTMENTS OR SERVICING MOWER!
CUTTING HEIGHT ADJUSTMENT:
Turn Height Adjustment Crank (H7N)
Clockwise to raise the blade Counter-Clockwise to lower the blade.
BLADE SHARPENING:
Remove Blade Nut (B108) from Blade Shaft (B100).
Remove blades (B32S and B32L) and the appropriate Blade Spacers (B101, B102 and/or B103).
Note the position of the spacers.
Sharpen the blades.
When reassembling, make certain that blade spacers are positioned so blade is still under mowing deck.
Replace the old Blade Nut (B108) with a new one. Make certain the nut and washer are tightened to a minimum
of 95 foot pounds.
LUBRICATION:
Wheel Bearings - Lubricate the Rear Wheel Bearings three times a year by putting a few drops of standard 30 weight
engine oil on each Wheel Bearing (F157B).
Blade Bearings - These bearings are sealed and do NOT require additional lubrication.
Gear Box - Located on the drive unit. After every twenty hours of operation, check the oil level by using the Oil
Check Plug (T143P) located on the front side of the Gear Box. The oil should be level with the Oil Check Plug. Use only SWISHER Gear Oil (TR124L).
Seat Spring Rods (A153) - Lubricate with gun grease or petroleum jelly once a year.
Engine - Refer to your engine manual for engine lubrication care.
BELTS:
Occasionally check belts for wear. A worn belt should be replaced. See REPAIR (page 12) section for instructions.
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STORING YOUR MOWER
Preparing your mower for storage in the fall will result in better operation and a longer life in the spring. It will allow you plenty of time to order parts, make the needed repairs and check for proper operation before the equipment is needed again in the spring. Parts may be obtained from your Swisher dealer or you may call our factory at 800-222-8183 to order parts. The following procedures will help you store your mower in a proper manner.
Disconnect Spark Plug Wire
Drain the fuel.
Drain the oil and refill the crankcase with clean
oil.
Clean your mower. Brush off matted clippings
and caked-on dirt. Use a wire brush to clean the underside of lawn mower. Use a cloth to wipe away debris from the upper deck. If available, use an air compressor to blow thatch and dirt from hard to reach places.
REPAIRS
Tighten all nuts, bolts and screws; replace any
that are missing.
Sharpen blades. If the blades are worn, re-
place with new ones.
Check the tires for cuts and proper air pres-
sure. Replace if needed.
Store mower indoors in a garage, tool shed or
barn. If you must store outdoors, cover with plastic or some other protective covering.
Consult your engine manual for recommended
winter storage preparations.
WARNING - ALWAYS STOP ENGINE AND DISCONNECT BATTERY AND SPARK PLUG WIRE BEFORE MAKING REPAIRS ON MOWER!
REPLACING THE BLADE BELT:
Remove left and right mower deck belt shields
from mower by removing the Acorn Nut (FR154N) found on the upper deck platforms.
Release tension on the belt by moving the Idler
Control Lever (BR120) toward the rear of the mower
Carefully remove Blade Belt (BA50) from
engine and Blade Drive Pulleys, observing the belt path and position. See Belt Routing dia­gram.
Install new Blade Belt in same position. (You
may find the belt path illustration in this manual helpful when inserting the new belt.) Hint: It is normal for the new belt to fit tighter than the worn belt. Therefore, to make instal­lation easier, always install the new belt over the Blade Pulleys before installing it over the movable Idler Pulley (B527).
Once installed, the Blade Belt should not slip
on pulleys when Idler Control Rod is disen­gaged.
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If the Belt slips or blades turn, first verify that
you are using a genuine Swisher Blade Belt (BA50).
REPLACING TWO SPEED BELT:
Remove steering wheel throttle control knob and
engagement levers.
Check belt for correct positioning around pul-
leys. If the Belt is still not fitting properly, the Idler Control Rod (B25RAZ) may need to be adjusted by loosening the belt. Tighten the two nuts so that they screw TOWARD the mower.
Reinstall belt shield and acorn nut and wash-
ers after completing installation and adjust­ments.
REPLACING THE TRACTION DRIVE BELT:
If drive belt slips, makes noise or does not allow travel of the mower, check the following:
Inspect the condition of the belt and replace
if frayed, cracked, excessively worn or dam­aged.
Remove hood (AZ154) and recoil shroud
Remove gas tank mounting bracket.
Remove belt cage (AZ32C).
Remove both two speed belts (T223).
Shift to low speed.
Lift fingers on Idler Arms (T239V and
T239L).
Slip belt under Idler Pulley and off of Drive
Pulleys.
Change to high speed.
Slip belt over Idler Pulley and off of Drive
Pulleys.
Inspect the condition of the Idler Control
Spring (682S) on variable speed units or Belt Engage spring (T30S) on two speed units. Replace the spring if needed.
REPLACING THE VARIABLE SPEED BELT:
Remove steering wheel and throttle control
knob.
Remove hood (AZ154) and recoil shroud.
Loosen or remove brake (T39CB).
Replace old belt with genuine Swisher belt
(T39).
Reinstall all parts.
Check all parts to make sure there is no inter-
ference and that unit operates properly.
Remove Traction Belt (BA50), replace.
Reassemble all parts in reverse order.
Check all parts to make sure there is no interfer-
ence and that unit operates properly.
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MULCHING MOWERS
(Models ending in M)
To adjust your mower for mulching, make sure your discharge chute is closed so grass clippings cannot escape and may be cut several times. To close the chute, slide the chute TOWARD the mowing deck and tighten the knob.
Your Swisher Mulching Mower has the built-in flex­ibility to convert into a regular side discharge mower within seconds. When grass has grown too tall for mulching, you should use the side-discharge feature.
Change from Mulching Mower to Side Discharge Feature:
WARNING! ALWAYS REMEMBER TO TURN OFF YOUR ENGINE AND BLADES BEFORE OPENING OR CLOS­ING THE SIDE CHUTE!
 Open the quick-change chute by unscrewing the
knob located on the right side of the mower deck. (The chute is spring loaded and will open gently.)
 After mowing with the chute open, close the chute
and make another pass over the grass clippings in order to mulch them into fine clippings.
HINTS FOR EFFECTIVE MULCHING:
The key to effective mulching is to MOW OFTEN. Grass which has grown abnormally long cannot be mulched properly; attempting to mulch grass which is too long will result with the grass clippings clump­ing and leaving your lawn a mess.
It is important for the health of your lawn to insure you do NOT cut your grass too short. Cutting the grass less than one inch can weaken the grass and in­creases the possibility of weeds and pests injuring your lawn.
SWEEPER/COLLECTOR
MOWERS
(Models ending in S) The Sweeper Mower can provide a manicured fin­ish for your lawn if properly used. To obtain the best results possible, you should consider the height, type and condition of your grass and the speed at which you mow. Remember, the sweeper mechanism is automatically engaged any time the blades are engaged.
MOWING HINTS - As with all collecting sys-
tems, your Sweeper will achieve maximum effi­ciency if you do not allow the grass to grow too high. Mowing regularly will not only enhance the appearance of your lawn, but will reduce the num­ber of times you need to empty the collector.
After the initial mowing with this mower, you may notice areas of grass that appear to be cut unevenly. As grass undergrowth usually grows outward in­stead of upward, the Sweeper must lift the grass blades before cutting. A second mowing of the uneven areas should help the appearance. Regu­lar mowing with your Sweeper Mower will help prevent undergrowth from reestablishing; this will encourage a thicker and healthier lawn.
STRIPING - You can achieve the same strip-
ing for your lawn with your Swisher Mower as the professionals do on baseball fields or golf courses. To do this, mow in a back and forth man­ner - cutting in the opposite direction and directly against the previously mowed path. The brushes sweep the grass of alternate paths in opposite di­rections.
POSITIONING AND REMOVING COLLECTOR - When placing the collector on
the mower, lift the deflector covering to the rear discharge opening of the mower and place the arms of the collector securely into the respective slots.
The collector is easily removed for storage or for mowing without the collector; simply lift the arms of the collector simultaneously out of the slots. Make certain the deflector shield covers the rear discharge opening of the mower after removing the bag.
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EMPTYING THE COLLECTOR - BE SURE TO DIS­ENGAGE BLADES AND STOP ENGINE BEFORE EMPTYING THE COLLECTOR!
To empty the collector, pull the rear support bar of the collector up toward the mower. The pile of clippings or leaves will fall almost directly below the collector.
BRUSH ADJUSTMENTS
COMPOSTING
For those interested in composting their yard debris, the easy-empty design of the bag will be of great ser­vice. It allows you to gather your clippings in one place without ever having to leave the drivers seat.
MULCHING - If your mower is not equipped with a
mulching attachment, you can still use your sweeper to mulch. Simply empty the clippings into a pile, re­cut the pile several times to get the reduced volume desired. The valuable nutrients in these clippings can either be returned to the soil by spreading the clip­pings onto the lawn; you may also add the clippings to your composter.
The sweeper brush has been cut at the factory to the most commonly used length. The length of brush, however, may be easily shortened if necessary by following these procedures:
Turn the engine off and disconnect the spark plug wire.
 Then take a sharp pair of scissors and cut the bristles to the desired length. Be sure and cut the same amount off
all three brushes, cutting completely across the length of the brush. We recommend not cutting more than 1/2 inch at a time to avoid cutting the bristles too short.
 Check the performance of the Sweeper brush after each 1/2 inch trim
BAG AND BRUSH REPLACEMENT
The bag is subject to deterioration and wear during normal usage. Inspect the bag periodically for tears, holes or weak spots. Replace as needed. Replacement bags and brooms are available from your local Swisher Mower dealer or call the factory at 800-222-8183.
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Swisher Zero Turn Rider
11
01
02
04
03
05
10
09
08
16
07
06
Page 19
12
Belt housing with motor base removed
18
13 14
15
16
17
18
23
22
20
21
19
17
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Two speed pulley assembly
37
36
35
24
25
26
27
28
29
34
33
32
30
31
18
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Variable Speed Pulley Assembly
42
43
38
39
40
41
19
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20
Page 23
21
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W
22
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Spring - TR193S
(Not Shown)
3002
23
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24
Page 27
25
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Replacement Parts
ITEM# DESCRIPTION PART
1
2
3
Hood AZ154 Grommet - large AZ154GL Grommet - small AZ154GS Hood trim AS116 Steering/fuel port trim AS117 Mounting bolt AZ154B Acorn nuts FR154N
Gas cap AZ154C Gas tank AZ154T Tank mount AZ154TM Tank straps AS013 Fuel line FLH27
Steering wheel AZ120 Bushing AZ120B Set screw - short AZ120SS Set screw - long AZ120SL Key stock AZ120K Bolt 1/4 - 20 x 1/2 AZ120BL Cap plug AZ120CP Steering shaft/sprocket AZ121
4
5
6
Seat AZ159 Seat hinge AZ159H Seat plate AZ159P Bolt/nut - seat AZ159PB Bolt/nut - hinge AZ159HB Seat spring A153 Seat safety switch SS97
Height adjust crank H7N
Rear tire/wheel/bearing F4157W Cotter pin T218C Rear axle HR156A Rear axle weldment HR156
26
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Replacement Parts
ITEM# DESCRIPTION PART
7
8
9
10
Lower shroud AZ154L Washer/nut AZ154LWN
Front wheel/tire/bearing
Chain guard T162
Traction Assembly A124W Flanged bushing (upper/lower) A124B Steering gear pin A124P Steering gear A124S Gear case A136W Flathead socket screws A140 Worm shaft T135 Gasket T136G Gear case lid T136L Bearing T137 Gear pin solid T138P Roller bearing T139 Retainer ring T139S Wheel bracket T140W Split pin for sprocket T142P Oil plug T143P Chain idler T144 Thrust bearing T151 Washer T151W Gear T152 Gear spacer T152S Worm gear T153 Worm pin T153P Gear lube TR124L Bolt/nut TR136B Gear shaft TR138 Seal TR138S Kepnut 3/8” x 16 B21N Master link 3/8” chain CL41 Shoulder bolt T139B Sprocket T142 Belt release finger T30F
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Replacement Parts
ITEM# DESCRIPTION PART
Idler control spring T30S Idler spacer T30SL Idler clutch pulley T30V Idler clutch pulley bolt T31B Engine belt T39 Top engine pulley TE32B Idler control arm TR139AZ Drive chain TR145 Air tire - 5 TR147W Tube for TR147W TR147TW Drive sprocket/hub assembly TR148W Lock pin/lever & rivet TR148L Lock pin - 5 Tire TR148PW Lock pin spring TR148S Front axle bolt/nut TR149W Bearing TR150 Washer TR150W Front wheel - 5 TR158W
Fender skirt - right AZ154FR
11
Fender skirt - left AZ154FL
Blade driver assembly - left see illustration #
12
Left brake chain BT35
13
Brake lever BT97AZ
14
Tension spring BRS6
15
Idler arm 678R
16
Bolt/nut B21 Idler pulley B527
17
Brake pad BP370
18
Brake spring BT297 Bolt/nut/washer BT297B, BT297N, BT297W
Blade driver assembly - right see illustration #
19
Right brake chain BT315
20
Idler rod/spring B25RAZ
21
Brake cam bearing BCB
22
28
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Replacement Parts
ITEM# DESCRIPTION PART
Two Speed only
23
Blade engage lever assembly BR20AZ
24
Three step pulley bolt/nut T23S/T2K
25
Upper idler arm T239U Upper idler arm pulley T230
26
2 speed hi-lo link T22L
27
Lower idler arm T239L Lower idler arm pulley T230
28
Two step pulley T2LUV
29
Shift rod T2AZ
30
Shift linkage T2AZL
31
Tension linkage TZ2F
32
Tension spring 682S
33
Belt engage spring T30S
34
Belt drive pulley T30V
35
Belt drive pulley arm TR139AZ
36
Idler pulley B27
37
Three step pulley T23V
Two Speed items not shown
Bearing spacer T23B Belt release cage A223C Belt release finger A223CF Belt, High/Low - 23 T223 Bolt/nut for grass chute CH5B Grass chute CH5 Grass chute clips CH5S Shift lever AZ125L Shift levers/knobs AZ125/B19 Shift tube assembly AZ125T
Variable Speed only
38
Variable speed brake T39CB
39
Drive pulley T33
40
Spring T2SM Link T39L
41
Spring 682S
42
Idler arm V139AZ
43
Idler pulley T30V
29
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Replacement Parts
ITEM# DESCRIPTION PART
Variable Speed items not shown
Accelerator lower linkage VZL Accelerator pedal VZSP Accelerator upper linkage VZU Eye bolt for accelerator VZE Mounting bolt/nut for pedal VZBN
All Models items not shown
Air filter (Briggs 8hp) FF8 Anti-scalp rollers SWR3 Anti-vibration rubber clamp A155V Battery cable - black BCS Battery cable - red BCSR Battery cable (long) BCL Battery cable, small rubber boot BCBT Battery pad BATPAD Battery, 12 volt BAT Bearing, rear wheel F157B Belt cover - left AZ155L Belt cover - right AZ155R Bolt for roller (sweeper) BR4 Bolt for Vari-Speed brake T39B Bracket for height adjustment axle HR156C Brake pad T39BP Brake pad retainer spring BP370S Brake spring spacer BT297S Chute Baffle CHB Chute baffle hinge pin CHBP Clutch Rod Spring P682WS Engine bolts & nuts EBN Finger for idler pulley B427F Floor mat FZ161 Foot pedal mat FZ161P Fuel line hose clamp FLHC Grommet for belt cover A155G Heat shield AZHB12 In line fuel filter ILFF Key switch KSM Key switch - 12 volt KS12
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Replacement Parts
ITEM# DESCRIPTION PART
Keys KSK Knob for mulching chute M119 Lower engine pulley (Briggs) BB105 Rear axle weldment HR156 Safety switch SS Solenoid SOL NEW Spacer for engine pulley BB105S Thick Washer for axle A156TW Throttle cable assembly THRAZ Washer for Axle A156W Washer, hardened steel T2KW Wire link for idler arm BRS6H
Decals
Arrow Hi-Low D54 Big Mow D53 Blade engage/disengage D10 Caution Hands D20 Caution No Step D11 Caution Oil Level D14 Clutch Lever D18 Danger Spinning Blade D29 Key Switch D28 Made in Missouri D31 Mulch or Discharge D27 Ride King D52 Serial Number D17 Step Decal D24 Swisher (hood decal) D51 Swisher (rear decal) D50 Warning Serious Injury D45 Warning Triangle D55
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Replacement Parts
ITEM# DESCRIPTION PART
Blade Assembly
Blade spacer 1/4 B101 Blade spacer 1/2 B102 Blade spacer 1 B103 Blade pulley, left B104 Washer B104W Blade nut B108 Belleville lock washer (2/set) B108LB Blade set B32 Blade, 18 B32L Blade set - mulching B32M Blade, 14 B32S Blade, 12 - mulcher B32SM Blade bearing B98 Washer B98W Housing for blade & shaft B99C Bolt for B99C B99CB Blade belt BA50 Blade pulley, right BZ104
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LIMITED WARRANTY
The manufacturers warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship, for a period of one (1) year from the date of purchase by the original consumer purchaser. We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship. This warranty is subject to the following limitations and exclu­sions:
1) Engine Warranty All engines utilized on our products have a separate warranty extended to them by the individual engine manufacturer. Any engine service difficulty is the responsibility of the engine manufacturer, and in no way is Swisher Mower Co., Inc. or its agents responsible for the engine warranty. The Briggs & Stratton Engine Service Hot-Line is 1-800-233-3723. The Tecumseh Engine Service Hot-Line is 1-800-558-5402.
2) Commercial Use The warranty period for any product used for commercial or rental is limited to ninety (90) days from the date of original purchase.
3) Limitations This warranty applies only to products which have been properly assembled, adjusted, and operated in accordance with the instructions contained within this manual. This warranty does not apply to any product of Swisher Mower Co., Inc., that has been subject to alteration, misuse, abuse, improper assembly or installation, shipping damage, or to normal wear of the product.
4) Exclusions Excluded from this warranty are normal wear, normal adjustments, and normal maintenance.
In the event you have a claim under this warranty, you must return the product to an authorized service dealer. All transportation charges, and damage and loss incurred during transportation of parts submitted for replacement or repair under this warranty shall be borne by the purchaser. Should you have any questions concerning this warranty, please contact us toll-free 1-800-748-7108.
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may have other rights, which vary from state-to-state. This is a limited warranty as defined by the Magnuson-Moss Act of 1975.
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OWNER’S MANUAL
MODEL NO. All AZ Series
Zero Turn
Riding Mowers
Each mower has its own model number. Each engine has its own model number. The model number for the mower will be found on the right hand side of the drive belt housing. The model number for the engine will be found on the top of the blower fan housing. All mower parts listed herein may be ordered directly from Swisher Mower & Machine Co. Inc. or your nearest Swisher dealer. All engine parts may be ordered from the nearest dealer of the engine supplied with your mower.
WHEN ORDERING PARTS, PLEASE HAVE THE FOLLOWING INFORMATION AVAILABLE.
* PRODUCT - AZ RIDER * SERIAL NUMBER - ________________ * MODEL NUMBER - ________________ * ENGINE MODEL NUMBER - ________________ TYPE - ________________ * PART NUMBER * PART DESCRIPTION
TELEPHONE - 1-800-222-8183 FAX - 1-660-747-8650
SWISHER MOWER & MACHINE CO. INC.
P.O. BOX 67 WARRENSBURG, MO 64093
SWISHER MOWER & MACHINE CO. INC.
PRINTED IN U.S.A.
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